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JOSAM EGOLD-1000 Installation And Operating Procedures

Electronic grease level detector

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EGOLD-1000
Electronic Grease Level Detector
Installation and Operating Procedures
:
WARNING
Cancer and Reproductive Harm - www.p65warnings.ca.gov
Josam Company
2501 South Front Street
Philadelphia, PA 19148
215-339-5370

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Summary of Contents for JOSAM EGOLD-1000

  • Page 1 EGOLD-1000 Electronic Grease Level Detector Installation and Operating Procedures WARNING Cancer and Reproductive Harm - www.p65warnings.ca.gov Josam Company 2501 South Front Street Philadelphia, PA 19148 215-339-5370...
  • Page 2: Table Of Contents

    Installation and Operating Procedures __________________________________________________________________________________________ www.JOSAM.com REV I 1/23/06 Table of Contents GENERAL DESCRIPTION ......................3 EGOLD-1000 INSTALLATION ......................5 EGOLD-1000 CONTROLS AND INDICATORS ................9 EGOLD-1000 CALIBRATION ......................11 EGOLD-1000 OPERATION......................13 EGOLD-1000 MAINTENANCE ....................15 Figures ..........4 IGURE ILLUSTRATES THE E LECTRONIC GREASE LEVEL DETECTION SYSTEM ............8...
  • Page 3: General Description

    Installation and Operating Procedures __________________________________________________________________________________________ 1.0 General Description The EGOLD-1000 Electronic Grease Level Detector product consists of the following components:  A wall mounted Control Unit that contains the level measurement micro-controller electronics, control switches and indicators.  A Tank Probe assembly consists of a tank probe mounted to a bracket. Multiple probe lengths are available to fit most existing manual interceptor configurations.
  • Page 4 EG0LD-1000 Electronic Grease Level Detector Installation and Operating Procedures __________________________________________________________________________________________ MODEM Figure 1-1 Page 4...
  • Page 5: Egold-1000 Installation

    MA47-13. An interceptor tank with an inside wall height of 20 inches will require Tank Probe assembly part number MA47-18. Note: For inside tank wall heights greater than 22 inches consult JOSAM for the proper Tank Probe assembly part number.
  • Page 6 EG0LD-1000 Electronic Grease Level Detector Installation and Operating Procedures __________________________________________________________________________________________ 2.2 Control Unit Installation The Control Unit has integral mounting brackets for wall mounting. Install the Control Unit as follows: 1) Find a wall location that is within 10 feet of the interceptor and within 5 feet of an 115VAC wall outlet.
  • Page 7 7) Attach the cable to the Control Unit. This completes the installation of the EGOLD-1000 Electronic Grease Level Detector system. Page 7...
  • Page 8 EG0LD-1000 Electronic Grease Level Detector Installation and Operating Procedures __________________________________________________________________________________________ MOUNTING SCREWS BRACKET A OUTLET YELLOW BRACKET B BAND STATIC WATER LEVEL Figure 2-1 Page 8...
  • Page 9: Egold-1000 Controls And Indicators

    Power LED -When ON this LED indicates that the Control Unit has power applied. Operating LED -When ON this LED indicates that the EGOLD-1000 Electronic Grease Level Detector system is operating properly in the grease level detection mode. Calibration LED -When ON this LED indicates that the EGOLD-1000 Electronic Grease Level Detector system is in the grease level calibration mode.
  • Page 10 EG0LD-1000 Electronic Grease Level Detector Installation and Operating Procedures __________________________________________________________________________________________ MOUNT USING #8 HARDWARE (PROVIDED IN KIT) 2.5mm POWER JACK CENTER POSITIVE Figure 3-1 Control Unit Face Page 10...
  • Page 11: Egold-1000 Calibration

    __________________________________________________________________________________________ 4.0 EGOLD-1000 Calibration The calibration of the EGOLD-1000 Electronic Grease Level Detector system sets the grease level at which the alarm (Horn) sounds indicating that the grease interceptor is due for cleaning. Typically the alarm level is approximately 1/3 of the distance between the bottom of the outlet pipe on the interceptor tank and the bottom of the tank.
  • Page 12 Note: The Red Level LED will turn ON and the CAL LED will continue flashing indicating the system calibration was not successful. Repeat the calibration procedure a second time. Contact JOSAM for technical support if system calibration is not successful the second time. Page 12...
  • Page 13: Egold-1000 Operation

    EG0LD-1000 Electronic Grease Level Detector Installation and Operating Procedures __________________________________________________________________________________________ 5.0 EGOLD-1000 Operation Once the EGOLD-1000 Electronic Grease Level Detector system is calibrated, operation is fully automatic and requires no operator interaction. Normal Operation The EGOLD-1000 Electronic Grease Level Detector system operates as follows: ...
  • Page 14 EG0LD-1000 Electronic Grease Level Detector Installation and Operating Procedures __________________________________________________________________________________________ Error Indications The Control Unit will indicate system operating errors as follows:  The Operating LED will be OFF.  The Red Level LED will be flashing.  The audible Alarm will sound intermittently (short beeps once every ten seconds). System errors include: ...
  • Page 15: Egold-1000 Maintenance

     The Tank Probe Assembly requires that the tank probe protruding into the tank be cleaned of grease or debris that may be stuck to the tank probe periodically. JOSAM recommends the tank probe be cleaned every time the grease is emptied from the interceptor tank. As a minimum, the tank probe should be cleaned every 6 months.
  • Page 16: Appendixi Tank Probe Assembly Mounting Template

    EG0LD-1000 Electronic Grease Level Detector Installation and Operating Procedures __________________________________________________________________________________________ Appendix I Tank Probe Assembly Mounting Template Page 16...
  • Page 17 EG0LD-1000 Electronic Grease Level Detector Installation and Operating Procedures __________________________________________________________________________________________ Appendix II Optional Alarm Unit Page 17...
  • Page 18 Cycle the power to the Control Unit. The “RX” and “TX” indicators on the Modem Unit should flicker. Note: This indicates the Control unit is communicating to the Modem Unit. Contact JOSAM when the installation is complete. JOSAM will perform a test of the remote grease level monitoring function.