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PDL MICRODRIVE Series Instruction Manual

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Summary of Contents for PDL MICRODRIVE Series

  • Page 8 REVISION HISTORY...
  • Page 17 MODEL NUMBER MANUFACTURED BY SERVICE ONLY BY MODEL XXX-XXX PRODUCTION SERIAL NUMBER PDL ELECTRONICS LTD QUALIFIED PERSONNEL SERIAL No XXXXX NOMINAL AC VOLTAGE RANGE PO BOX 741, NAPIER VOLTAGE : 380-480 VAC -20 / +5% 3ph WARNING NEW ZEALAND ALLOW 1 MINUTE TO...
  • Page 18 DC BUS RECTIFIER INVERTER SUPPLY FILTER DC/DC CONVERTER MOTOR THERMISTOR +10V +10V VOLTAGE I/P 0-10V DIGITAL FREQUENCY OUTPUT CURRENT I/P PROGRAMMABLE ANALOGUE 4-20mA OUTPUT 0-10VDC CONTROL PROCESSOR PROGRAMMABLE SWITCH CONTROL PROGRAMMABLE INPUTS INPUTS RELAY OUTPUTS 230VAC/30VDC +12V PULSE TACHO PULSE TACHO (ENCODER) INPUTS OPTION:...
  • Page 19 DC BUS INPUT LINE SCR CONTROLLED DC BUS FUSES CHOKE RECTIFIER FUSE INVERTER MOTOR SUPPLY FILTER DC/DC CONVERTER MOTOR THERMISTOR +10V +10V VOLTAGE I/P 0-10V DIGITAL FREQUENCY OUTPUT CURRENT I/P PROGRAMMABLE ANALOGUE 4-20mA OUTPUT 0-10VDC CONTROL PROCESSOR PROGRAMMABLE SWITCH CONTROL PROGRAMMABLE INPUTS INPUTS...
  • Page 22 100mm 100mm MINIMUM MINIMUM AIR GAP AIR GAP ø20 WEIGHT MOUNTING MODEL SCREW SIZE 2.5−16 15.0 ø26 8−10 22.5 15.0 ø26 31−46 15.0 ø26 4807−020 Rev H 60−70 15.0 ø32...
  • Page 25 DIMENSIONS BASEPLATE VERSION MODEL WALL MOUNT BRACKETS 110A THROUGH THE WALL MOUNTING 140A 170A 205A COOLING AIR 250A FLOW 19.5 25.0 33.5 THROUGH THE WALL MOUNTING CUTOUT 20 CLEARANCE M10 HOLES HOLES M8 HOLES FLOOR SURFACE FLOOR SURFACE COOLING AIR FOOT PRINT FOR 4807-257 REV.
  • Page 26 WARNING: READ NOTES BEFORE CONNECTING TO POWER TERMINALS + − 4807−021 Rev E...
  • Page 27 AIRFLOW DIRECTION WARNING: READ NOTES BEFORE CONNECTING TO POWER TERMINALS L3 E + − 4807−250 Rev C...
  • Page 28 OVERLOAD STATUS STATUS OUTPUT OUTPUT MESSAGE (FLASHING) CURRENT FREQUENCY POWER DRIVE NO FAULT RUNNING (FLASHING = FAULT) LED INDICATORS STATUS LINE S T P (ALWAYS PRESENT) CONTROL LINE R = 1 4 9 A 1 0 M T R C U (SELECTABLE LINE) SCREEN SCREEN...
  • Page 30 STANDARD CONFIGURATION TYPICAL CONNECTIONS I/O NAME FUNCTION 0−10V ANALOGUE O/P 0−10V=0−100Hz FREQUENCY OUTPUT F=26.25F POTENTIOMETER FREQUENCY INPUT + 4−20mA 1kOhm 0V/−mA LINK J1 FREQUENCY INPUT 0−10V 4−20mA BIAS POSITION +10V POTENTIOMETER SUPPLY 0−10V +15V TACHO INPUT TACHO INPUT TACHO SUPPLY +12V/50mA MAX MOTOR PTC MOTOR PTC...
  • Page 42 CIRCUIT TERMINAL SPECIFICATION PROGRAMMABLE 0-10V 0.1uF ANALOGUE OUTPUT V out - 0-10V ; 1% ; 5mA MAX V out - 0-10V ; 1% ; 5mA MAX DIGITAL FREQUENCY F out - 26.25 x O/P FREQUENCY ; 0.1 Hz OUTPUT - 200mA MAX SINK 4-20mA + mA INPUT 1% ;...
  • Page 50 4807-118 R ev A 10000 100% 1000 C O LD H O T 1000 LO A D (% ) 4807-152 Rev B 10000 1000 COLD INVERTER CURRENT (%)
  • Page 59 CURRENT EXAMPLE OF OPERATION OF FREQUENCY RELAY I SENSE OUTPUT FREQUENCY RELAY ON RELAY OFF TIME TIME RELAY RELAY OFF STATUS RELAY ON RELAY STATUS TIME 4807-057 Rev B TIME 4807-356 Rev A...
  • Page 62 +10V SET SPEED ENCODER TYPICAL TACHO FEEDBACK APPLICATION -PRECISION SPEED REGULATION TACHO INPUT TACHO INPUT +12V TACHO SUPPLY +12V/50mA MAX PDL ENCODER 0300 EN 1000PPR BLUE TACHO INPUT TACHO INPUT BROWN +12V TACHO SUPPLY +12V/50mA MAX PROXIMITY SENSOR TOOTH WIDTH...
  • Page 86 POWER LOSS RIDE THROUGH < HV LOW TRIP=Y; T 2s HV LOW TRIP=N; T>2s MAINS POWER CONTROL POWER Hz Hz SPINNING START OUTPUT FREQUENCY FREE WHEELING LOAD SPEED POWER LOSS POWER RECOVERY 4807−079 Rev D...
  • Page 88 EXAMPLE. +60 TO −20Hz INVERSE ASYMETRIC BI−DIRECTIONAL CONTROL WITH RUN AT MINIMUM FREQUENCY ENABLED 4807−241 Rev C 100Hz 60Hz −5Hz 20mA −20Hz −100Hz MAX FREQUENCY = 100Hz MIN FREQUENCY REFERENCE SET POINT 1 (FR F1) 60Hz REFERENCE SET POINT 2 (FR F2) −20Hz...
  • Page 89 +15V 0−10V 4−20mA CHASSIS EARTH LINK (J2) E − EARTH TO CHASSIS 4807−292 Rev C X − FLOATING INPUT LOGIC BIAS LINK J1 1 − BIAS HIGH 2 − BIAS LOW...
  • Page 93 MAIN TERMINALS I/O NAME FUNCTION 0−10V ANALOGUE O/P FREQUENCY OUTPUT F=26.25 F FREQUENCY INPUT + 4−20mA 250R 0V/−mA FREQUENCY INPUT 0−10V LINK J1 +10V BIAS POSITION +10V POTENTIOMETER SUPPLY +15V TACHO INPUT TACHO INPUT +12V TACHO SUPPLY +12V/50mA MAX MOTOR PTC MOTOR PTC SWITCH INPUT 5 SWITCH INPUT 4...
  • Page 100 + 4−20mA 0V/−mA FREQUENCY INPUT 0−10V +10V POTENTIOMETER SUPPLY TACHO INPUT TACHO INPUT TACHO SUPPLY +12V/50mA MAX PDL ENCODER 0300−EN 1000PPR MOTOR PTC MOTOR PTC SWITCH INPUT 5 EMERGENCY STOP SWITCH INPUT 4 DIRECTION INVERT SWITCH INPUT 3 STOP/RESET SWITCH INPUT 2...
  • Page 101 + 4−20mA 0V/−mA FREQUENCY INPUT 0−10V +10V POTENTIOMETER SUPPLY TACHO INPUT TACHO INPUT TACHO SUPPLY +12V/50mA MAX PDL ENCODER 0300−EN 1000PPR MOTOR PTC MOTOR PTC SWITCH INPUT 5 EMERGENCY STOP SWITCH INPUT 4 DIRECTION INVERT SWITCH INPUT 3 STOP/RESET SWITCH INPUT 2...
  • Page 102 EXAMPLE: OPERATION OF CONSTANT PRESSURE PUMP 4807−248 Rev B (PRESSURE) UPPER HYSTERESIS LEVEL POINT PRESSURE LOWER HYSTERESIS LEVEL (PUMP SPEED) SMin...
  • Page 103 EXAMPLE: PRESSURE CONTROL WIRING CONFIGURATION INCLUDING AUTOMATIC STOP/START CONTROL PRESSURE SENSOR I/O NAME FUNCTION 0−10V ANALOGUE O/P 0−10V=0−100Hz FREQUENCY OUTPUT F = 26.25 F FREQUENCY INPUT + 4−20mA PRESSURE 0V/−mA FREQUENCY INPUT 0−10V +10V POTENTIOMETER SUPPLY TACHO INPUT TACHO INPUT TACHO SUPPLY MOTOR PTC MOTOR PTC...
  • Page 105 DRIVE DERATING FOR SINGLE PHASE OPERATION % RATED CURRENT AREA OF PERMISSIBLE CONTINUOUS OPERATION WITH SINGLE PHASE SUPPLY MOTOR RATED 100% FREQUENCY 4807−077 Rev D...
  • Page 106 DRIVE DERATING FOR SINGLE PHASE OPERATION % RATED CURRENT AREA OF PERMISSIBLE CONTINUOUS OPERATION WITH SINGLE PHASE SUPPLY MOTOR RATED 100% FREQUENCY 4807−077 Rev D...
  • Page 107 CURRENT 100% INVERTER CURRENT TORQUE CURRENT TORQUE 100% TORQUE TORQUE OPERATING POINT (MOTORING) 4807−176 Rev B + LIMIT (ADJUSTABLE) REFERENCE SPEED SPEED SPEED − LIMIT (ADJUSTABLE) OPERATING POINT PROCESS LOAD LINE (GENERATING) TORQUE CONTROL (FIXED SPEED) NOT AVAILABLE IN THIS REGION 4807−175 Rev B...
  • Page 108 PROCESS PRODUCT REEL DIAMETER GUAGE MOTOR +12V SUPPLY DIAMETER OUTPUT I/O NAME FUNCTION SIGNAL 0−10V ANALOGUE O/P 0−10V=0−100Hz FREQUENCY OUTPUT F = 26.25 F FREQUENCY INPUT + 4−20mA 250R TENSION 0V/−mA FREQUENCY INPUT 0−10V +10V +10V POTENTIOMETER SUPPLY TACHO INPUT TACHO INPUT +12V TACHO SUPPLY...

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