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Champ Craft Boredom Buster 4280 Assembly Instructions Manual

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#4280 Boredom Buster
Assembly Instructions

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Summary of Contents for Champ Craft Boredom Buster 4280

  • Page 1 #4280 Boredom Buster Assembly Instructions...

  • Page 2: Tools Required For Installation

    Tools Required for Installation (These are the tools that are generally required for assembly of our play sets. These tools are not included in the purchase of your play set.) (Level 24”) (Tape Measure) (Square) (7/16” Socket & Ratchet) (Cordless Drill) (2lb Hammer) (Phillips Head Screw Driver) (5/32”...

  • Page 3: Parts Identification

    Parts Identification (Wood Components—NOT TO SCALE) “Place all Parts in numerical order when identifying” #1– 103” 3x4 Quantity -4 ( screwed post) #2– 46” 2x4 Quantity -11 #3– 84” 5/4 Quantity - 3 #4– 31½” 1x4 Quantity - 8 #5– 64” 1x4 Quantity –2 #6–...
  • Page 4 Parts Identification (Wood Components—NOT TO SCALE) “Place all Parts in numerical order when identifying” #17– 2½” 2x4 Quantity - 5 #18– 96” 2x4 Quantity –1 #19– 75” 2x4 Quantity - 2 #20– 144” Quantity—1 (screwed beam) #21– 14½” 2x4 Quantity - 2 #22–...
  • Page 5 Parts Identification 2 ¼” Screw Quantity - 250 1 ⅛” Screw Quantity - 40 1½” Screw Quantity - 111 1” Pan Head Screw Quantity - 8 ¼” Lock Nut Quantity - 32 Washer Quantity - 32 1½” Bolt Quantity - 32 Angle Iron Quantity - 2 Swing Hanger Quantity - 8...
  • Page 6 Parts Identification (Not to Scale) 1 Trapeze Bar 3 Sling Swings 1 Steering Wheel 1 Telescope 1 Set Of Hand Grips 10’ Wave Slide 8 Yellow Rock Holds 8 Green Rock Holds 1– 10’ Rope...
  • Page 7 Step #1 (Note: In this step you will make two Canopy Trusses. 1 right and 1 left) Assemble the first Canopy Truss as pictured below. With 8 - 1⅛” Screws (2 in each board end) per truss. 17” 14” 14” Part #6 Part #8 Part #5...
  • Page 8 Step #2 Begin assembling Section #1. Important: This section must be kept square during assembly. Part# 1 Part #2 Part #2 Fasten one part #2 at 89” from the bottom of part #1 to the top of part #2 Fasten one part #2 at 89”...
  • Page 9 Step #3 Finish section #1. Fasten part #4 in the center, as pictured, with 4 - 1½” screws. Pre - drill with a 5/32” drill bit. Section #1 Total Hardware: 4 - 1½”screws...
  • Page 10 Step #4 Attach the first Truss to Section #1. Fasten Truss with 2¼” screws. Two screws 6” from post on left (short) side and 2 screws 20” from post on right (long) side. Pre - drill with a 5/32” drill bit. Short Side Long Side 20”...
  • Page 11 Step #5 Assemble Section #2 Important: This section must be kept square during assembly. Part# 1 Part #2 Fasten one part #2 at 89” from the bottom of part #1 to the top of part #2 Part #2 with 4 - 2¼” screws. 89”...
  • Page 12 Step #6 Attach the second Truss to Section #2. Fasten Truss with 2¼” screws. Two screws 20” from post on left (long) side and 2 screws 6” from post on right (short) side. Pre - drill with a 5/32” drill bit. Short Side Long Side 20”...
  • Page 13 Step #7 Fasten seven part #4’s to Section #2. Space 3” between each piece and fasten with 4 - 1½” screws per board. Pre - drill with a 5/32” drill bit. 3” 3” 3” Section #2 Total Hardware: 28 - 1½”screws...
  • Page 14 Step #8 Stand up Section #2 and fasten part #10 using 2 - 2¼” screws Pre - drill with a 5/32” drill bit. Fasten here. Total Hardware: 2 - 2¼”screws...
  • Page 15 Step #9 Fasten part #3 to Section #2 with 2 - 2¼” screws. Position the end of part #3 19” from the outside edge of section #2 as shown. Pre - drill with a 5/32” drill bit. 19” Part #3 19”...
  • Page 16 Step #10 Step #10 Stand up Section #1 and fasten as shown with 4 - 2¼” screws. Section #1 Pre - drill with a 5/32” Fasten here. drill bit. Fasten here. 19” Total Hardware: 4 - 2¼”screws...
  • Page 17 Step #11 Assemble the floor frame. Fasten one part #2 with 4 - 2¼” screws (2 at each end) between Section #1 and Section #2. Fasten one part #2 with 4 - 2¼” screws (2 at each end) between Section #1 and Section #2.
  • Page 18 Step #12 Fasten one part #2 with 4 - 2¼” screws between Section #1 and Section #2. In the center of the Floor Frame. Pre - drill with a 5/32” drill bit. Counter sink the screws so that they have a proper hold on the part #2.
  • Page 19 Step #13 A Fasten part #2 to the side of Section #1 and Section #2, 62¼” from the floor with 4 - 2¼” screws, as shown. Step #13 B Lay the Floor Boards (two part #11’s and seven part #10’s) on the Floor Frame. Space them evenly as pictured.
  • Page 20 Step #14 Fasten two part #2’s as pictured with 4 - 2¼” screws per board. Fasten even with the top of posts. Fasten even with other part #2’s on the sides of the tower. Total Hardware: 8 - 2¼”screws...
  • Page 21 Step #15 Identify parts #24 and #25. Fasten the #25 to #24 3¼” down from the end of part #24 with 3—2¼” screws. The screws will go through #24 and into #25. You will need a left and a right as pictured. Fasten each board with 3—2¼” screws. This creates the swing beam attachment block.
  • Page 22 Step #16 Fasten the Swing Beam Attachment Block, that was assembled in step 15, to the center of the part #2 2x4’s, as pictured, with 6 - 2¼” screws per board. 2½” The Swing Beam Attachment Block must be fastened to the Tower on the side with part #3 at the base.
  • Page 23 Step #17 Fasten four part #12’s (2 on each side of the Attachment Block). Space them as pictured below starting in the center. Fasten them with 4 - 1½” screws per board. Pre - drill with a 5/32” drill bit. 3”...
  • Page 24 Your tower should now look like this.
  • Page 25 Step #18 Fasten 2 part #22 on each side of tower with 4 1¼” screws per board. Pre-drill with a 5/32” drill bit. Part #22 Part #22 Total Hardware: 8 - 1¼”screws...
  • Page 26 Step #19 Assemble the Rock Climb. Fasten two Part #13’s with 3 - 2¼” screws per board. Pre - drill with a 5/32” drill bit. Toenail one screw here, And one here. Fasten with 2 screws here. And here. The tips should be even with top of floor boards Total Hardware: 6 - 2¼”...
  • Page 27 Step #20 Fasten thirteen Part #10’s with 4 - 2¼” screws per board. Starting at top, space them with a ⅛” gap between each board. drill with a 5/32” drill bit. Total Hardware: 52 - 2¼”screws...
  • Page 28 Step #21 Fasten Rock Holds as pictured 2—1½” bolts with washer and lock nut. Pre-drill with ¼” drill bit Put the bolts through the rock and then through the rock climb.. Place the washers over the bolts and attach the nuts to the bolts and tighten.
  • Page 29 Step #21 Fasten Rock Holds as pictured Total Hardware: 32 - 1½”Bolts 32– Washers 32-Lock Nuts...
  • Page 30 Step #22 Fasten one part #2 with 4 - 2¼” screws (two per end) Total Hardware: 4 - 2¼”screws...
  • Page 31 Step #23 Assemble the Steps Fasten two part #26’s to the tower with angle brackets 15” apart. Use 4 - 1” pan head screws per bracket. 15” Total Hardware: 8 - 1”Pan Head Screws...
  • Page 32 Step #24 Fasten five part #14’s starting 9” from the top with 9” spacing between each step. Fasten with 4 - 2¼” screws per step. Screws will go through part #26 and into part #14. 9” 9” Total Hardware: 24 - 2¼”screws...
  • Page 33 Step #25 Fasten three part #15’s to the Canopy Trusses with 4 - 2¼” screws per board. One part #15 at the peak and one at each truss end as shown. Pre - drill with a 5/32” drill bit. Total Hardware: 12 - 2¼”screws...
  • Page 34 Step #26 Attach the Canopy and Flags Wrap the canopy around part #15 and fasten to the Tower with 14 - 1⅛” screws (7 per side). Repeat on the opposite side. Drill ½” holes for the 2 flags in the front. Next predrill the flag dowel and fasten 2 flags by the rock climb with 1 - 1½”...
  • Page 35 Step #27 Drill a hole with a 3/4” drill bit in the bottom part #13. Tie a 10’ rope securely to the part #2 above the rock climb. Insert the rope through the hole and tie a se- cure knot from the back side of the rock climb. Put knots in the rope as needed.
  • Page 36 Step #28 Attach hand grips with 4 lags (included in hand grips package). Pre - drill with a 5/32” drill bit.
  • Page 37 Step #29 Attach Toys Attach the telescope with the hardware included in the telescope package. Attach the steering wheel with the hardware included in the telescope package. Pre - drill with a 5/32” drill bit.
  • Page 38 Step #30 Attach Slide. Place the slide in the opening at the front of the tower. Fasten it to the floor using 4 slide screws. The longer screws should be inserted through the deck boards into the floor frame 2x4 without washers. The shorter screws should be in- serted through the pre drilled holes in the slide into the deck of...
  • Page 39 Step #31 Build the Swing Beam Upright 5¼” Identify five part #17’s and two part #16’s. Fasten each part #17 between the part #16’s with 4 - 2¼” screws per part #17. Use the measurements shown. 68” 47” 26” Total Hardware: 5¼”...
  • Page 41 Step #33 Fasten the center of part #18 to the bottom of the Beam Upright with 4 - 2¼” screws. Fasten two part #19’s with 3 - 2¼” screws each (1 screw toenailed at the top and 2 screws at the bottom) as shown.
  • Page 42 Step #34 Fasten the Beam to the Beam Upright. With 3 - 2¼” screws per side. Repeat on the opposite side. Fasten part #20 with 4 - 2¼” screws as pictured. Toenail this screw through part #20 into part #16. Pre - drill with a 5/32”...
  • Page 43 Step #35 Insert the Beam into the Attachment Block. The Beam must be level. Fasten it to the Tower with 3 - 2¼” screws per side. Total Hardware: 6 - 2¼”screws...
  • Page 44 Step #36 Stake the Set Anchor the Swing Beam Upright with two stakes (one at each end as shown). Drive the stake into the ground leaving 2”-3” above the ground. Fasten with 4 - 2¼” screws (2 in each stake). Anchor the Tower with two stakes (one on each side of the tower as shown).
  • Page 45 Install Sling Swings Connect the chain and swing seat with the quick link as pictured then tighten with a pliers. Repeat this process on both sides.
  • Page 46 Install Trapeze Bar Attach one end of a chain to the S hook Squeeze shut with pliers Rubber end must touch the bar as shown Finished...
  • Page 47 Step #37 Install Swings As Pictured...