Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Summary of Contents for Extor 4100r4
- Page 1 OPERATION, MAINTENANCE, AND INSTALLATION...
-
Page 2: Table Of Contents
TABLE OF CONTENTS BASIC INFORMATION ............................3 EY ‐ DECLARATION OF CONFORMITY ........................ 4 ACCEPTANCE INSPECTION ..........................5 SAFETY INSTRUCTIONS ............................6 TECHNICAL SPECIFICATIONS ..........................6 DIMENSIONS ..............................8 INSTALLATION..............................8 ASSEMBLY ................................9 INSTALLATION OF THE FILTERS ........................10 ALIGNMENT OF THE BLOWING OUTLET ...................... -
Page 3: Basic Information
BASIC INFORMATION Read this instruction manual carefully before you install, operate, or service the EXTOR 4100 suction equipment. You must follow the instructions in this manual. You can ensure that the equipment functions properly by following the operation and maintenance instructions. -
Page 4: Ey - Declaration Of Conformity
Whenever you deal with the manufacturer, please report the information listed above. Declaration of conformity The Extor 4100 – series: • comply directive (2006/42/EC) on machinery and its enactment of national directive requirements. o SFS ‐ EN ISO 12100‐1, SFS ‐ EN ISO 12100‐2, SFS – EN 1050 (ISO 14121) •... -
Page 5: Acceptance Inspection
ACCEP PTANCE E INSPEC CTION Part Product no. A. Seal (collecting bin, 50 l)* E08394 B. Sucti ion unit cover E08480 C. Moto or section 5,5kW W 50hz E08140 5,5kW W 50/60 hz E08839 D. Cont trol filter 684161 E. Pneu umatic closing f lap 250* E08596... -
Page 6: Safety Instructions
SAFETY INSTRUCTIONS NOTE: This device has been designed for the removal and filtering of non‐explosive, dry dust. The device should only be used for the purposes described in these instructions. Compliance with the maintenance instructions in this manual is a prerequisite for the efficient and safe use of the device. - Page 7 6000 5000 4000 50 HZ 3000 2000 1000 1000 2000 3000 4000 5000 6000 Vacuum [Pa] 6000 5000 60 HZ 60 HZ 4000 50 HZ 3000 2000 1000 1000 2000 3000 4000 5000 6000 Vacuum [Pa] s. 7...
-
Page 8: Dimensions
DIMENSIONS INSTALLATION Take the following into account when installing the suction equipment: ‐ ensuring that the foundation is even ‐ the total weight of the equipment ‐ any wind load ‐ the need to install the device on a concrete base or some other foundation that is sufficiently hard ‐... -
Page 9: Assembly
ASSEMBLY Connect the power You must use approved lifting devices plug of the motor. when you lift, assemble, and move the equipment. 5. Route cables to cable clamps 1. Attach the hoist lines to the three lugs. Make sure that the weight is distributed evenly. -
Page 10: Installation Of The Filters
INSTALLATION OF THE FILTERS Remove locks (2x). Open the latches (6 pcs) and remove the service door. NOTE: Remember to lubricate the door gaskets with the silicone stick supplied, before installation. Using the slot at the top of the filter, attach to the holder. Put the latch in its place and lock it. -
Page 11: Alignment Of The Blowing Outlet
ALIGN NMENT OF THE E BLOWI ING OUT TLET 360° ° Open the lo ocking latche es (4 pcs). Turn the in nlet in the de esired direction. Lock the la tches. Make sure that the e gasket is in n its place PRESS SURIZED... -
Page 12: Electrical Connection
ELECTRICAL CONNECTION NOTE: Check the arrow mark on the motor to verify that the motor is rotating in the right direction. If the motor rotates in the wrong direction, the suction effect is reduced by more than 50%. 5x32 A 400V MANUAL CLEANING* NOTE! When hose is connected there is no... -
Page 13: Description Of Functionality
DESCRIPTION OF FUNCTIONALITY Close off suction from the filter Some of the clean air is guided The clean air can be used you want to clean, and then shoot through the control filter back into for suction blowing, which a pressure impulse into the filter. the room air. -
Page 14: Starting And Stopping
STARTING AND STOPPING 3. Turn the main switch to position 1. 1. Connect the pressurized air system. 2. Connect the electrical plug Press 'F1', and the Press 'F2', and the If you want to bypass cleaning after suction machine will suction machine will use, press 'F4' after you have start. -
Page 15: System Control Settings
SYSTEM CONTROL SETTINGS NOTE: The control logic has two alternatives: factory settings and customized settings. It is not possible to change the factory settings. In the customized settings, the number of cleaning rounds and the pressure thresholds for cleaning can be changed. You can move from factory settings to customized settings by keeping 'F2' and 'F4' pressed simultaneously for 10 seconds. - Page 16 CLEANING AFTER USE Cleaning after use begins when you press the 'F2' button to stop the suction machine. The suction machine continues to operate, with the suction inlet closed, during cleaning. It is possible to change the number of cleaning rounds from the display device or via the control centre logic display.
-
Page 17: Emptying The Collecting Bin (With A Closing Flap*)
EMPTYING THE COLLECTING BIN (WITH A CLOSING FLAP*) After the collecting bin has become full, an indicator light on top of the display device will come on. If the suction machine is equipped with a closing device in the collecting bin, the bin can be emptied during use. -
Page 18: Testing Of The Cleaning System
TESTING OF THE CLEANING SYSTEM • Start testing by pressing the 'F3' button for 10 seconds. • First the system runs the work cycle of the closing flaps of the filters three times, so you should hear the sounds of opening and closing a total of nine times. •... -
Page 19: Regular Maintenance
REGULAR MAINTENANCE After 1000 operating hours or at six‐month intervals: • Make sure that the cleaning system is operating. • Check and lubricate the gaskets. After 2000 operating hours or at 12‐month intervals: • Check the water separator of the pressurized air system. The water separator is located beside the pressurized air connection. -
Page 20: Troubleshooting Chart
TROUBLESHOOTING CHART The suction machine will not start. Is there any text on the Does the display show a display of the control Contact the manufacturer. message about motor unit? protection? Make sure that the suction machine is in remote Check the power to the operating mode. -
Page 21: Part List
PART LIST Part Product no. A. Seal (collecting bin, 50 l) E08394 B. Suction unit cover E08480 C. Motor section 5,5kW 50hz E08140 5,5kW 50/60 hz E08839 D. Control filter 684161 E. Pneumatic closing flap d250 E08596 F. Filter cleaning unit E08186 G. -
Page 22: Accessories
ACCESSORIES MANUAL CLEANING SEAL (COLLECTING BIN) ACCESSORIES CLOSING FLAP CONTROL CENTRE/PANEL OVERFILLING SENSOR s. 22... -
Page 23: Inspection List
INSPECTION LIST Serial number_______________________ Date______________________ Inspected by ______________________ Inspected on Notes 1. Acceptance a. Missing parts b. Transport damage 2. Installation a. Transport support b. Gaskets c. Fastening bolts d. Filters e. Fastening latches f. Pressurized air connection g. Electrical connection 3.
Need help?
Do you have a question about the 4100r4 and is the answer not in the manual?
Questions and answers