Related Manuals for Art's-Way Manufacturing CATTLEMAXX 6105
Summary of Contents for Art's-Way Manufacturing CATTLEMAXX 6105
- Page 1 6105 6105 CATTLEMAXX Art’s-Way Manufacturing Co., Inc. Model 6105 & 6105 CATTLEMAXX Grinder Mixer Operator’s Manual 560500 Issued 07-20...
- Page 2 This symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED. The message that follows the symbol contains important information about your safety. Carefully read the message. Make sure you fully understand the causes of possible injury or death. IF THIS MACHINE IS USED BY AN EMPLOYEE, IS LOANED, OR IS RENTED, MAKE SURE THAT THE OPERATOR UNDERSTANDS THE TWO INSTRUCTIONS BELOW.
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Page 3: To The Owner
TO THE OWNER TO THE OWNER Congratulations on the purchase of your new Art’s-Way 6105 Grinder Mixer. You have selected a top quality machine that is designed and built with pride to ensure you have many years of efficient and reliable service. Many people have worked on the design, production, and delivery of this 6105 Grinder Mixer. -
Page 4: Parts & Service
Parts & Service PARTS & SERVICE As the purchaser of your new 6105 Grinder Mixer, it is very important to consider the following factors: A. Original Quality B. Availability of Service Parts C. Availability of Adequate Service Facilities Art’s-Way Manufacturing Co., Inc. has an excellent dealership network ready to answer any questions you may have about your 6105 Grinder Mixer. -
Page 5: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS ............ 32 RIVE ELTS TO THE OWNER ............1 ........... 33 AMMERMILL PECIFICATIONS ESIGN UBJECT HANGE ANUAL NLOADING UGER WING RANK DJUSTMENT ............1 ITHOUT OTICE ........34 PROCKET NGAGEMENT ’ ., I ANUFACTURING TATEMENT ANUAL NLOADING... - Page 6 Parts & Service & I ......55 ECAL OCATIONS DENTIFICATION ANUAL NLOADING UGER WING RAKE DJUSTMENT ................79 INTRODUCTION ............58 ......... 79 ANUAL DJUSTMENT ....... 79 YDRAULIC WING RIVE DJUSTMENT PREPARING THE CATTLEMAX FOR ...... 80 OPERATION ............... 60 YDRAULIC WING PEED...
- Page 7 TABLE OF CONTENTS...
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Page 8: Safety First
SAFETY FIRST SAFETY FIRST “A careful operator is the best insurance against an accident” (National Safety Council) Most accidents can be prevented if the operator: • Fully understands how the machine functions • Can anticipate situations which may produce problems •... -
Page 9: Safety Guidelines
SAFETY GUIDELINES SAFETY GUIDELINES • Keep all bystanders, especially children, away Remember: from the grinder mixer while in operation. “The Best Operator is a Safe Operator” • Do not allow riders while the grinder mixer is in operation. CAUTION: READ AND UNDERSTAND •... -
Page 10: Hydraulic Safety
SAFETY GUIDELINES • The weight of the trailed machine should NEVER YDRAULIC AFETY exceed the weight of the towing vehicle. • Make sure components in the hydraulic system • Check all clearances carefully whenever the are kept clean and in good working condition. machine is towed. - Page 11 SAFETY GUIDELINES components and allow easy access to all sides of the machine. • Use only forklifts, lift cranes, jacks and tools with sufficient capacity for the loads. • Do not allow spectators, especially children, in the working area. Remember: “The Best Operator is a Safe Operator”...
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Page 12: Safety Decals
INTRODUCTION SAFETY DECALS & I ECAL OCATIONS DENTIFICATION The different types of safety decals for your 6105 Grinder Mixer are illustrated on the following pages. Please familiarize yourself with the appearance of each decal, the warning it describes, and the area where it is located on the grinder mixer. - Page 13 INTRODUCTION ITEM PART NO. DESCRIPTION 363000 DECAL, DANGER ROTATING MECHANISM 467430 DECAL, DANGER SHIELD MISSING 384030 DECAL, DANGER 540 RPM PTO 268860 DECAL, DANGER ROTATING DRIVELINE 383990 DECAL, DANGER AUGER FEEDER HAZARD 384000 DECAL, DANGER ELECTROCUTION HAZARD 368350 DECAL, WARNING MOVING FLYWHEEL HAZARD 467450 DECAL, WARNING MOVING PART HAZARD 368040...
- Page 14 INTRODUCTION Figure 5a - Safety Decals.
- Page 15 INTRODUCTION Figure 5b – Safety Decals NOTE: Keep all decals clean and free of dirt for maximum visibility. Replace all individual decals that are no longer legible. Read and obey all safety decals and be familiar with their meaning.
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Page 16: Introduction
INTRODUCTION INTRODUCTION Figure 6 - Model 6105 With Auger Feeder (A – PTO Driveline; B – Hammermill; C – Mixing Tank; D – Dust Collector; E – Supplement Hopper; F – Unloading Auger; G – Viewing Windows; H – Auger Feeder). This manual has been prepared to make you CAUTION: NEVER OPERATE A 540 RPM familiar with the proper operation, adjustment,... - Page 17 INTRODUCTION If supplement is to be added to the ration, a hopper Below is a list of optional attachments available: with a sack cutter is located at the right rear of the 1. Auger feeder (hydraulic). (See Figure 7.) mixing tank. (Figure 6, Detail E (Not Shown) – Supplement Auger) The best mixing will result if the supplement is added before grinding.
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Page 18: Prepairing The Grinder Mixer For Operation
PREPAIRING THE GRINDER MIXER FOR OPERATION PREPAIRING THE GRINDER MIXER FOR OPERATION Remove the shipping banding or wire from the auger feeder (if equipped), rear discharge cover and the unloading tube to saddle at the side of the tank. IMPORTANT: Remove from supplement hopper. -
Page 19: Tires
PREPAIRING THE GRINDER MIXER FOR OPERATION Gradually increase speed to at least 2/3 throttle to Recommended tire inflation pressure is as follows: reduce the risk of bogging machine down or 8 – PR tires – 40 psi potentially plugging an auger. Open the unloading 10.00 x 15 door slowly. -
Page 20: Preparing The Tractor
PREPAIRING THE GINDER MIXER FOR OPERATION Clamp Plain Plated Size Load GR 5 GR 5 1/4 – 20 (.250) 2,025 8 ft. lbs. 76 in. lbs. 5/16 – 18 (.3125) 3,338 17 ft. lbs 13 ft. lbs. 3/8 – 16 (.375) 4,950 31 ft. -
Page 21: Hammermill
PREPAIRING THE GRINDER MIXER FOR OPERATION Figure 13 - Grinder Attached To The Tractor With Safety Chain. If the grinder mixer is equipped with an electronic scale, plug the scale power supply cord into the electrical outlet on the tractor or to the battery on the mixer frame. - Page 22 PREPAIRING THE GINDER MIXER FOR OPERATION Figure 15 - PTO Support.
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Page 23: Operation Of Grinder Mixer
OPERATION OF GRINDER MIXER OPERATION OF GRINDER MIXER PTO E RACTOR NGAGEMENT The mixer may be operated by engaging the PTO. Always engage the tractor PTO with the tractor engine at idle speed. After the PTO is engaged, increase the engine speed gradually until the desired operating speed is obtained. -
Page 24: Hammermill Screens
OPERATION OF GRINDER MIXER TRACTOR PTO ENGAGEMENT Figure 18 - Hay Retard Bolts (A - Lock Nut; B - Adjustable Retard Bolt). AMMERMILL CREENS Hammermill screens are available in sizes ranging from 1/8 inch up to 2 inch openings. The screen size needed will be determined by the material and degree of fineness desired. -
Page 25: Changing Screens
OPERATION OF GRINDER MIXER Table 2 - Screen Chart. The Table showing the screen sizes may be used as a guide for grinding different types of feed. (See Table 2) Do not use a finer screen than needed as this will require more power and reduce mill capacity. -
Page 26: Processing Hay
OPERATION OF GRINDER MIXER Figure 21 - Supplement hopper located on right hand Figure 20 - Locking Pin and Latch on Hammermill side of machine Door (26 Inch Hammermill Shown). If micro-ingredients are to be added to the feed, the ROCESSING best results are obtained with a pre-mix, or by adding the supplements and micro-ingredients at... - Page 27 OPERATION OF GRINDER MIXER cleaned out. Keep all bystanders away from the machine.
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Page 28: Filling The Mixer Tank
OPERATION OF GRINDER MIXER 105 BU. – APPROXIMATE CAPACITY CALIBRATION – IN POUNDS* Actual weights may vary due to material, moisture, and screen size. Ration weight is not included and is variable. Window Ground Oats Ground Barley Ground Milo Ground Shelled Ground Ear Un-ground Shelled Corn 56 Position... -
Page 29: Unloading Auger Positioning
OPERATION OF GRINDER MIXER After the processing is completed and the desired ration is in the mixing tank, allow the mixer to operate until it is ready to unload. Run the mixer 2 to 3 minutes to ensure the feed and supplements have been thoroughly mixed. -
Page 30: Unloading Auger Engagement
OPERATION OF GRINDER MIXER Slowly engage the hydraulic discharge with tractor. NLOADING LUTCH RIVE Gradually increase speed to at least 2/3 throttle to Starting at an idle, move the clutch handle ahead reduce the risk of bogging machine down or and down to engage the augers. -
Page 31: Unloading Auger Hood
OPERATION OF GRINDER MIXER lowered. Lift the auger feeder slightly and pull the rope on the right hand side to disengage the height adjustment ratchet bar. Raise or lower to the desired height and release the rope. Remove the clip pin holding the auger feeder folding hopper up and then swing the hopper down. - Page 32 OPERATION OF GRINDER MIXER DANGER: TO PREVENT PERSONAL The auger feeder is shipped with a transport locking INJURY: plate (See Figure 38) that locks the positioner (See Figure 37) in one position. If the positioner is to be USE THE GRATE OVER THE AUGER used, this plate is to be removed.
- Page 33 OPERATION OF GRINDER MIXER The auger feeder is equipped with a unique patented feature called a positioner. (See Figure 37.) This positioner allows the hopper to be re- positioned approximately 6 inches in or out without having to move the tractor. To operate the positioner;...
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Page 34: Grinder Mixer Adjustments
GRINDER MIXER ADJUSTMENTS GRINDER MIXER ADJUSTMENTS CAUTION: MAKE ADJUSTMENTS WHILE THE MACHINE IS IN OPERATION. RIVE HAIN DJUSTMENTS The mill to mixer auger/supplement hopper drive chain is tensioned by a sprocket idler and the discharge auger drive chain are tensioned with a wood block idler. -
Page 35: Hammermill Door
GRINDER MIXER ADJUSTMENTS IMPORTANT: Proper alignment of the pulleys must be maintained when adjusting belt tension. Belts should be checked periodically for proper tension and alignment, especially when the machine is new or when a new set of belts are installed. -
Page 36: Manual Unloading Auger Swing
GRINDER MIXER ADJUSTMENTS ANUAL NLOADING UGER WING RANK DJUSTMENT PROCKET NGAGEMENT Adjust by loosening the three bolts shown (Figure 51) and moving the assembly up to engage the teeth of the sprocket with the disk. Figure 53 - Crank Shaft Chain Adjustment Bolts SSIST PRING DJUSTMENT... - Page 37 GRINDER MIXER ADJUSTMENTS The upper discharge motor is directly coupled to the auger shaft using four set screws (See Figure 55). The middle discharge uses a #60 chain and sprockets. The tension is maintained using a positive stop style tensioner. Remove lower chain shield to access the chain.
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Page 38: Discharge Auger Lift Cylindera
GRINDER MIXER ADJUSTMENTS Figure 60 - Hydraulic Swing Adjustment (Shields Removed For Clarity). 1. Loosen the four hydraulic motor bolts and remove the #60 chain. 2. Wrap the #60 chain completely around the 55 tooth sprocket. Inspect the chain, matching the sprocket teeth in the two areas where the sprocket is split. -
Page 39: Swivel Stop Adjustment
GRINDER MIXER ADJUSTMENTS ONVERTING LOSED ENTER YDRAULICS To convert the hydraulic system to “Closed Center” perform the following: (See Figure 62) 1. At the control valve upper right corner, disconnect the hydraulic hose from the motor. 2. Disconnect the hydraulic hose to tractor from the tee and elbow then remove the nipple. -
Page 40: Wheel Bearings
GRINDER MIXER ADJUSTMENTS tighten the wheel bearing, remove the hub cap. Remove the cotter pin from the slotted nut and tighten the slotted nut while rotating the wheel. Loosen or back-off the nut to the nearest slot, insert and spread the cotter pin. There should be a slight drag on the bearing following the adjustment. -
Page 41: Lubrication
LUBRICATION LUBRICATION CAUTION: BEFORE LUBRICATING THE AMMERMILL HAFT EARINGS MACHINE, MAKE SURE THE ENGINE IS Grease the front and rear pillow block bearings on SHUT OFF, PLACE THE KEY IN YOUR POCKET DISCONNECT the hammermill cylinder shaft every week or every IMPLEMENT INPUT DRIVELINE 10 hours of operation. - Page 42 LUBRICATION Figure 70 - Hammermill engaging pin (shields removed for clarity).
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Page 43: Drive Shaft Bearings
LUBRICATION RIVE HAFT EARINGS Every month or every 25 hours of operation. Grease the pillow block bearings on the front and rear bearings on the hammermill jack shaft. (See Figure 71 and Figure 72) Grease pillow block bearings on the lower line shaft. (See Figure 73 and Figure 74) Use SAE multi-purpose type grease for these lubrications. -
Page 44: Gearbox
LUBRICATION EARBOX Make sure to check the oil level on the gearbox at the base of the mixing tank every 6 months by removing the check plug at the front of the gearbox. Add SAE 90 weight gear oil if necessary and until oil runs out of the check hole. -
Page 45: Elbow
LUBRICATION LBOW YDRAULIC Periodically grease the gear sets at each unloading Periodically grease the two locations on the auger transfer point using SAE multi-purpose hydraulic lift lever arm using SAE multi-purpose grease. The lower gears (Figure 84) have a zerk grease. -
Page 46: Ring And Worm Gear
LUBRICATION Figure 87 - Ring and Worm Gear Fittings HEELS Remove, clean, and repack the wheel bearings once a year or every 100 hours of operation using SAE multi-purpose type grease. (See Figure 88) Figure 88 - Wheel Bearing Lubrication. -
Page 47: Service
SERVICE SERVICE ORQUE PECIFICATIONS CAUTION: DISENGAGE ALL DRIVES AND MAKE SURE THE TRACTOR ENGINE IS SHUT OFF. PLACE THE KEY IN YOUR POCKET AND DISCONNECT DRIVELINE PRIOR SERVICEING THE GRINDER MIXER. When performing service on the grinder mixer and its components, take time to use and comply with the torque specification guide. -
Page 48: Replacement O F Worn O R Damaged
SERVICE To remove the hammers, remove the bolts from the side of the mill and round plate. (See Figure 94 and Figure 95.) Remove the pins from each end of the rod and pull the rods outward making sure the hammers are put back in the same place from which they were removed. - Page 49 SERVICE Figure 96 - Belt Removal (Shields Removed For Clarity).
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Page 50: Troubleshooting Guide
TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE The majority of difficulties are caused by improper adjustments. When you encounter trouble, perform a systematic check of all possible adjustments using the chart that follows. If difficulties cannot be corrected by making the adjustments that follow, consult your local Art’s Way authorized dealer for further assistance. TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY... - Page 51 TROUBLESHOOTING GUIDE TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY Mill will run but the unloading auger and Repair the cause of the sheared pin(s) and Pin(s) sheared in the drive the mixing auger do not run replace Unloading auger run, but the feed is not Mixer tank door is closed Open the mixer tank door unloading...
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Page 52: Attachments
ATTACHMENTS ATTACHMENTS Preparing the Grinder Mixer LECTRIC CTUATOR PTION Electrical Components: Preparing the Tractor Connect the tractor control box to the machine with Install the control box in the cab of the tractor using the plug that has been provided. the mounting bracket provided. -
Page 53: Electronic Scale Attachment
ATTACHMENTS Figure 101) For unloading height obtainable with various extensions added to the unloading auger system, refer to Table 4. For unloading auger instructions, refer to OPERATION OF GRINDER MIXER section. Figure 99 - Discharge Door Actuator. LECTRONIC CALE TTACHMENT A solid state electronic scale attachment, digital type, is available for your grinder mixer. -
Page 54: Roll Feed Adjustment
ATTACHMENTS as desired. Generally, the top hole is used for hay. (See Figure 104) Figure 104 – Hydraulic Roll Feed Motor. Figure 102 - Roll Feed With Auger Feeder Shown. CAUTION: NEVER FORCE MATERIAL INTO THE ROLL FEED WITH A STICK OR WITH HANDS. - Page 55 ATTACHMENTS If the roll feed does not crank up straight, check the Cable lengths can be adjusted by loosening the nut cables at each side of the roll feed to see if they are with the special cable washer and retightened after both uniform on the roll feed crank shaft.
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Page 56: Specifications
SAFETY DECALS SPECIFICATIONS ANK AND RAME • Capacity of mixing tank: ..................105 bu. 129 cu. ft. • Height (variable with tire size): ................106 inches. • Width without auger feeder: ..................95 inches. • Overall length: ......................170 inches. •... -
Page 57: Safety Decals
SAFETY DECALS 6105 CATTLEMAXX SAFETY DECALS & I ECAL OCATIONS DENTIFICATION The different types of safety decals for your CattleMaxx are illustrated on the following pages (See Figure 106, Figure 107, and Figure 108). Please familiarize yourself with the appearance of each decal, the warning it describes, and the area where it is located on the CattleMaxx. - Page 58 SAFETY DECALS 384000 DECAL, DANGER ELECTROCUTION HAZARD 384030 DECAL, DANGER 565 RPM PTO 467450 DECAL, WARNING MOVING PART HAZARD NOTE: Keep all decals clean and free of dirt for maximum visibility. Replace all individual decals that are no longer legible. Read and obey all safety decals and be familiar with their meaning. Figure 107 - Safety Decals.
- Page 59 SAFETY DECALS NOTE: Keep all decals clean and free of dirt for maximum visibility. Replace all individual decals that are no longer legible. Read and obey all safety decals and be familiar with their meaning. Figure 108 - Safety Decals. NOTE: Keep all decals clean and free of dirt for maximum visibility.
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Page 60: Introduction
INTRODUCTION INTRODUCTION Figure 109 - CattleMaxx With Auger Feeder (A – PTO Driveline; B – Rollermill; C – Mixing Tank; D – Dust Collector; E – Supplement Hopper; F – Unloading Auger; G – Viewing Windows; H – Auger Feeder). The rollermill (Figure 109, Detail B) is precision built This manual has been prepared to make you of tough, cast iron construction, designed to give a... - Page 61 INTRODUCTION position of the discharge and the type of material Below is a list of optional attachments available: processed. 1. Hydraulic auger feeder. Three viewing windows (Figure 109, Detail G) are 2. Electronic scale, with digital readout. located at the front right corner of the mixing tank Microprocessor model is also available.
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Page 62: Preparing The Cattlemax For Operation
PREPARING THE CATTLEMAXX FOR OPERATION PREPARING THE CATTLEMAX FOR OPERATION tread wear. Too much pressure can cause undue Remove the shipping banding or wire from the strain on fabric, excessive tread wear and allows auger feeder (if equipped), rear discharge cover the tire to cut in more on wet surfaces. -
Page 63: Preparing The Tractor
PREPARING THE CATTLEMAXX FOR OPERATION Figure 111 - SAE Bolt Identification. IMPORTANT: Shear bolts must be replaced with bolts of the same grade. See “Service” section on page 88. Figure 112 - Hitch Point Locations Lubricate the CattleMaxx at regular intervals as instructed in the lubrication sections. -
Page 64: Rollermill
PREPARING THE CATTLEMAXX FOR OPERATION Figure 114 - CattleMaxx Attached To The Tractor With Safety Chain. If the CattleMaxx is equipped with an electronic scale, plug the scale power supply cord into the Figure 115 - Rollermill in Closed Position (A - Gate electrical outlet on the tractor or to the battery on Lever;... - Page 65 PREPARING THE CATTLEMAXX FOR OPERATION CattleMaxx tongue off of the tractor hitch. Remove the hitch pin and safety chain. Figure 116 - PTO Support.
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Page 66: Operation Of Cattlemaxx
OPERATION OF CATTLEMAXX OPERATION OF CATTLEMAXX CAUTION: KEEP WELL CLEAR OF OLLERMILL MOVING PARTS. BEFORE RUNNING The rollermill drive is a direct drive without a drive CATTLEMAXX, KEEP CHILDREN AND BYSTANDERS AWAY clutch, so the rolls will turn at all times. The drive FROM THE MACHINE. -
Page 67: Driveline Protection
OPERATION OF CATTLEMAXX lever is located at the front right corner of the mill RIVELINE ROTECTION (See Figure 120). To adjust the grain control gate, The CattleMaxx driveline is protected from loosen the knob and push or pull the lever to close overloading by a shear clutch located at the end of or open the gate. -
Page 68: Rollermill Rolls
OPERATION OF CATTLEMAXX Be careful when adjusting the roll gap to always pull on the eccentric roll handle evenly, either from both ends or from the center. Do not pull up on the eccentric roll handle from only one end, as twisting or bending the handle will move one of the eccentric roll more than the other and cause the rolls to become out of parallel with each other. -
Page 69: Roll Selection
OPERATION OF CATTLEMAXX CRAPERS The CattleMaxx rollermill is equipped with roll ELECTION scrapers to help prevent material from packing onto the rolls. With course or dry material, the spiral Rollermill rolls can be purchased with either a sharp design of the roll groove cut keeps the rolls clean or flat groove cut. -
Page 70: Filling The Mixer Tank
OPERATION OF CATTLEMAXX CAUTION: KEEP HANDS AND FEET CLEAR AUGER. MAKE SURE GRATE IS ALWAYS IN PLACE. Addition of very fine ingredients or commodities that do not need to be processed should be added to the mixer either through the supplement hopper or through the rollermill with an increased roll gap. - Page 71 OPERATION OF CATTLEMAXX or grain last. Excessive amounts of wet or bulky material may cause bridging in the mixing tank.
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Page 72: Spring Loaded Tank Lid
OPERATION OF CATTLEMAXX 105 BU. – APPROXIMATE CAPACITY CALIBRATION – IN POUNDS* Actual weights may vary due to material, moisture, and screen size. Ration weight is not included and is variable. Window Ground Oats Ground Barley Ground Milo Ground Shelled Ground Ear Un-ground Shelled Corn 56 Position... -
Page 73: Manual Crank
OPERATION OF CATTLEMAXX Manual Crank Tractor Hydraulic Lift and Swing Insert crank on the shaft next to channel to lift and Hydraulic lift and swing is accomplished by using on the shaft at the rear of lower auger housing to the hydraulic system valves. -
Page 74: Folding Auger Extension
OPERATION OF CATTLEMAXX If equipped with optional hydraulic discharge (6105H models), clutch is NOT installed. Figure 133 - Hydraulic Quick Connector. OLDING UGER XTENSION Figure 131 - Unloading Clutch Operation. Optional extensions for the unloading auger include a 3 to 6 feet folding or bolt-on extension. (See Figure 134). -
Page 75: Unloading Auger Hood
OPERATION OF CATTLEMAXX 29” Or 52” Vertical Tube Figure 135 - Unloading Auger Heights (Refer To Table 9 for Detailed Heights.) NLOADING UGER When unloading auger tube becomes overloaded, a spring loaded door opens on the end to prevent damage to the drive. (See Figure 136). Figure 136 - Unloading Auger Hood. -
Page 76: Auger Feed Operation
OPERATION OF CATTLEMAXX Discharge 45° Discharge 60° Tube & Elbow Unloading Auger Configuration Combined Length 29" Tube 52" Tube 29" Tube 52" Tube 105 Bu. Standard - No Extensions 125 in. 14 ft 19 in 16 ft 8 in. 3 ft. Fold Around Auger Extension 161 in. - Page 77 OPERATION OF CATTLEMAXX Figure 141 - Auger Feeder Flow Control Valve (Shown In "ON" Position). For the tractor hydraulic auger feeder (when Figure 139 – Auger Feeder Counter Balance Spring equipped with a hydraulic lift and swing unloading Shut off handles are provided at the auger feeder auger), a selector valve will be located to the left hopper and at the flow control valve at the top of the rear side of the processor.
- Page 78 OPERATION OF CATTLEMAXX Figure 143 - Hopper Inspection Window.
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Page 79: Grinder Mixer Adjustments
GRINDER MIXER ADJUSTMENTS GRINDER MIXER ADJUSTMENTS CAUTION: MAKE ADJUSTMENTS WHILE THE MACHINE RIVE HAIN IS IN OPERATION. BE SURE TO SHUT Adjust the tension of the main drive chain by OFF THE TACTOR AND PLACE KEY IN loosening the idler roller and bolt, and then sliding POCKET WHILE MAKING... -
Page 80: Roll Parallelism
GRINDER MIXER ADJUSTMENTS lock bolts when processing, otherwise the roll gap gap is attained. Be sure to re-tighten the jam nuts will open and feed particle size will increase. on the stop bolts when finished. To check the roll gap, remove the 20 inch magnet NOTE: Rolls must not be set closer than 0.008 inch (See Figure 148) from the hopper throat. -
Page 81: Manual Unloading Auger Swing
GRINDER MIXER ADJUSTMENTS Figure 151 – Manual Brake Adjustment Figure 149 - Roll Scraper Adjustment Bolts ANUAL DJUSTMENT Repeat this procedure for the opposite roll. To If the chain becomes loose, loosen bolts on the check for actual scraper clearance, remove the side crank shaft and position chain to the proper tension panels of the mill and measure the clearance with a (See Figure 152). -
Page 82: Hydraulic Swing Speed Adjustment
GRINDER MIXER ADJUSTMENTS and check discharge auger swing for proper operation. Figure 154 - Hydraulic Swing Flow Control Valves. SSIST PRING DJUSTMENT Figure 153 - Hydraulic Swing Adjustment (Shields The lift assist spring may loose tension after Removed For Clarity). excessive usage. -
Page 83: Positioning The Unloading Auger O F Machine
GRINDER MIXER ADJUSTMENTS block idler against chain to adjust to proper tension. Periodically wood block idler will need to be loosened and clocked differently to maintain the proper contact with chain (See Figure 158). Middle and lower discharge motor chains should have no more than ½”... -
Page 84: Converting T O Closed Centerh
GRINDER MIXER ADJUSTMENTS If the operation of the auger feeder is to be with a There should be a slight drag on the bearing tractor that is equipped with a “Closed Center” following the adjustment. Replace the hub cap. hydraulic system, revision to the plumbing at the (Figure 161) control valve bypass should be made. -
Page 85: Lubrication
LUBRICATION LUBRICATION CAUTION: BEFORE LUBRICATING THE RAIN ONTROL MACHINE, MAKE SURE THE ENGINE IS Grease the pivot points and slide on the grain SHUT OFF, PLACE THE KEY IN YOUR POCKET DISCONNECT control gate once a year or every 100 hours of IMPLEMENT INPUT DRIVELINE operation (See Figure 164). -
Page 86: Agitator Shaft Bearings
LUBRICATION GITATOR HAFT EARINGS The agitator shaft bearings are a sealed bearing and require no additional lubrication. Monitor the condition of these bearings and replace if overheating of the shaft or rollermill housing occur. OLLERMILL RIVE Be certain to maintain the proper belt tension on the rollermill eccentric drive, as belts will stretch during their break in period. -
Page 87: Gearbox
LUBRICATION EARBOX Make sure to check the oil level on the gearbox at the base of the mixing tank every 6 months by removing the check plug at the front of the gearbox. Add SAE 90 weight gear oil if necessary and until oil runs out of the check hole. -
Page 88: Swivel Clamp
LUBRICATION Figure 174 - Unloading Clutch Operation. Figure 176 - Discharge Auger Bevel Gears, Inner Elbow (Shields Removed For Clarity). WIVEL LAMP Grease the lower swivel clamp every week to ensure the swivel clamp is properly lubricated. (See Figure 175) Figure 177 - Discharge Auger Bevel Gears, Outer Elbow Shield. -
Page 89: Wheels
LUBRICATION HEELS Remove, clean, and repack the wheel bearings once a year or every 100 hours of operation using SAE multi-purpose type grease. (See Figure 179) Figure 179 - Wheel Bearing Lubrication. -
Page 90: Service
SERVICE SERVICE • Discharge auger drive clutch on the ORQUE PECIFICATIONS gearbox output shaft. CAUTION: DISENGAGE ALL DRIVES Drive Location Bolt/Pin Part No. AND MAKE SURE THE TRACTOR ENGINE IS SHUT OFF. PLACE THE KEY Bolt, PTO Shear IN YOUR POCKET AND DISCONNECT M10-1.5 x 60 407760 Driveline... -
Page 91: Replacement Rolls
SERVICE Replacement 20 inch rolls are supplied with shafts and bearings. To replace the rolls, perform the following: 1. Remove the PTO, front and rear guards, rear belts drive, and front drove chain. 2. If the CattleMaxx is equipped with an auger feeder, remove the pivot pin at the top of the hopper and support the auger feeder off to the side. -
Page 92: Troubleshooting Guide
TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE The majority of difficulties are caused by improper adjustments. When you encounter trouble, perform a systematic check of all possible adjustments using the chart that follows. If difficulties cannot be corrected by making the adjustments that follow, consult your local Art’s-Way authorized dealer for further assistance. TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY... - Page 93 TROUBLESHOOTING GUIDE TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY Rolls making load or unusual noises Rolls are touching Check roll gap and adjust as needed. Roll scrapers touching rolls Adjust roll scrapers Overloading mill (low rumbling) Close down control gate/open roll gap. Material packed on the rolls –...
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Page 94: Attachments
ATTACHMENTS ATTACHMENTS LECTRONIC CALE TTACHMENT A solid state electronic scale attachment, digital type, is available for your grinder mixer. The scale attachment consists of weigh bar sensors mounted on the CattleMaxx axle spindles and hitch. They are electronically connected to the indicator bars. The indicator alarm system is available with the electronic scale attachment. -
Page 95: Specifications
SPECIFICATIONS TANK AND 6105 CattleMaxx FRAME Capacity of 105 bushel (129 cu. ft.) mixing tank Height (variable 106 inches with tire size) Width with 95 inches auger feeder Overall length 170 inches Weight 3,560 lbs. Discharge Auger Auger length 125 inches (standard) Auger diameter 7 inches... -
Page 96: Art's-Way Manufacturing Co., Inc
NEW LOGO HERE ART’S-WAY MANUFACTURING CO., INC. TECHNICAL MANUALS Manuals are available from your local dealer or Art’s-Way Manufacturing Co., Inc. for the operation, service, and repair of your machine. For prompt convenient service, contact your local dealer for assistance in obtaining the manuals for your machine. Your local dealer can expedite your order for operator manuals, illustrated parts catalogs, service manuals, and maintenance records. - Page 97 Produced And Published In The U.S.A. By NEW ARTS WAY LOGO HERE CPS DYNAMICS, LLC Art’s-Way Manufacturing Co., Inc. PO Box 9007 Hwy 9 West – PO Box 288 Wichita, KS 67205 www.cpsdynamics.com Armstrong, IA. 50515 U.S.A...
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