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Hagie UpFront 120ft BOOMS Operator's Manual

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ANY PICTURES CONTAINED WITHIN THIS OPERATOR'S
MANUAL THAT DEPICT SITUATIONS WITH SHIELDS, GUARDS,
RAILS, OR LIDS REMOVED ARE FOR DEMONSTRATION
PURPOSES
ONLY.
HAGIE
MANUFACTURING
COMPANY
STRONGLY URGES THE OPERATOR TO KEEP ALL SHIELDS
AND SAFETY DEVICES IN PLACE AT ALL TIMES.

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Summary of Contents for Hagie UpFront 120ft BOOMS

  • Page 1 ANY PICTURES CONTAINED WITHIN THIS OPERATOR’S MANUAL THAT DEPICT SITUATIONS WITH SHIELDS, GUARDS, RAILS, OR LIDS REMOVED ARE FOR DEMONSTRATION PURPOSES ONLY. HAGIE MANUFACTURING COMPANY STRONGLY URGES THE OPERATOR TO KEEP ALL SHIELDS AND SAFETY DEVICES IN PLACE AT ALL TIMES.
  • Page 2 OPERATOR’S MANUAL HAGIE 120ft BOOMS HAGIE MANUFACTURING COMPANY 721 CENTRAL AVENUE WEST BOX 273 CLARION, IOWA 50525-0273 (515) 532-2861 COVERS 120ft BOOM ATTACHMENT OPTION NUMBERS: U61509 09-08 493463 12-08 © 2008 Hagie Manufacturing Company. Clarion, Iowa USA...
  • Page 3 ABBREVIATIONS ACCUM ..........ACCUMULATOR MIN ..............MINUTE ADJ ..............ADJUST M/F............. MAINFRAME ADPTR ............ADAPTER MPH ..........MILES PER HOUR AMP ..............AMPERE MT..............MOUNT APPROX ........... APPROXIMATELY MTH ..............MONTH ASSY ............ASSEMBLY MTR ..............MOTOR AUX .............. AUXILIARY NO ..............
  • Page 4 We thank you for choosing a Hagie 120ft Boom and assure you of our continued interest in its satisfactory operation for you. If we might be of assistance to you, please call us.
  • Page 5 The user is responsible for inspecting the at- understand any part of the manual or require tachment and having parts repaired or replaced additional information or service, contact the Hagie when continued use of the product causes damage Customer Support Department:...

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY/DECALS ........................1.1-1.9 SPECIFICATIONS ........................2.1-2.3 III. OPERATING SYSTEMS ....................... 3.1-3.19 CAB CONTROLS ........................3.1 BOOM ..........................3.2-3.5 OPERATING INSTRUCTIONS ..................3.6-3.19 CALIBRATION ........................4.1-4.3 WET BOOM ..........................4.1 NORAC SYSTEM ........................4.2 NORAC SENSORS ......................... 4.3 TRANSPORTING ........................

  • Page 7: Safety/Decals

    In these cases decals have been installed to provide the operator with information on the hazard. DO NOT remove decals for any reason. If a decal is damaged, contact Hagie Cus- tomer Support Department for a replacement.
  • Page 8 I. SAFETY/DECALS BOOM LEVELING SYSTEM  Unplug all cylinder sensors before welding on the machine or boom. CHEMICAL HANDLING  Never allow chemicals to come in contact with skin or eyes. Wear protective clothing or respirators as recommended by chemical manufacturer. Store this clothing outside of the cab so as not to contaminate filtered cab environment.
  • Page 9 I. SAFETY/DECALS REPAIR/MAINTENANCE HYDRAULICS  Use caution when working with hydraulic fluid under pressure. Escaping hydraulic fluid can have sufficient force to penetrate your skin, causing serious injury. This fluid may also be hot enough to burn.  Always lower load or relieve hydraulic pressure before repairing a hydraulic oil leak. ...
  • Page 10 Norac system you can toggle the AUTO switch on the Norac console to manual or you can press any one of the following Hagie boom control switches: 90ft or 120ft vertical extension switch, lift (transom raise/lower), or the left or right level up/down.
  • Page 11 I. SAFETY/DECALS  CENTER BREAK-AWAY CYLINDER ON RE- CHARGE: The center cylinder is set-up to be a break-away cylinder only, so it recharges auto- matically when told to through the program only after being enabled on the MDM. THIS SITUA- TION ALSO REQUIRES THE OPERATOR TO FIG 1.5-1 BE VERY ATTENTIVE TO THEIR SUR-...
  • Page 12 I. SAFETY/DECALS  BOOM HEIGHT DURING TRANSPORT: The fully up transport height (fig. 1.6-1) of the boom on the tractor with the 120ft design allows the boom to be higher than the rest of the machine. To remedy this, the wings MUST be raised, then the transom lowered to get the boom below the high- est point of the cab, and then the wings...
  • Page 13 Replace them if they are torn or missing. All located on various parts of the attachment. They are warning decals and other instructional Hagie decals there for your personal safety and protection. DO may be purchased through Hagie Customer Support NOT remove them.
  • Page 14 I. SAFETY/ DECALS 650203 (1) On the front of the rolling transom, left of the cen- ter valve. 650204 (4) One at each folding section along the boom. 650208 (1) On the Norac level valve...
  • Page 15 I. SAFETY/ DECALS 650210 (5) On each Norac sensor.

  • Page 16: Specifications

    II. SPECIFICATIONS A. BOOM WIDTHS 120ft spray width with boom fully extended* 90ft spray width with boom folded at the 90/120 extension fold* 70ft width with boom folded at the 70ft extension fold Transport width *Recommended spray width...
  • Page 17 II. SPECIFICATIONS B. BREAK-AWAY LOCATIONS FIG. 2.2-1 FIG. 2.2-2 The main pivot break-away (fig. 2.2-1) and the 90/120ft break-away provide the boom with structural protection. The main pivot break-away is also the accumulator circuit protection. That means that not only do you have structural protection at that point in the event that you catch something with the boom, but you also have protection from the booms’...
  • Page 18 II. SPECIFICATIONS C. SPRAY BOOMS General Type ..................Dry, with variable row spacing(optional wet) Standard .................. 90/120ft. (9 spray sections) Controls..................Electro-hydraulic: fold/lift/level Outer boom tip hydraulic breakaway…………………………...Self-actuated, auto-reset hydraulic Main pivot break-away ............. Self-actuated, auto-reset hydraulic Pressure gauge ............... 100 PSI glycerin filled (2) Fence row nozzle ..............

  • Page 19: Operating Systems

    The Norac system in- cludes a foot pedal for manual Hagie operation (fig. 3.1-2). FIG 3.1-1 FIG 3.1-2 BOOM SOLUTION VALVE SWITCHES– In the cab of a machine with the 120ft boom, there are nine spray section switches.
  • Page 20 If you require more assistance, contact Hagie Customer Service.
  • Page 21 III. OPERATING SYSTEMS B. THE BOOM ROLL LOCKS- The roll locks (fig. 3.3-1), located on both the left and right side of the transom, are used to allow (or not) the active roll of the pivot transom. The fully extended position (locked) should only be used during maintenance and storage situations.
  • Page 22 The sensors are positioned at the factory and should not require any calibration. If you experience issues with the position- ing of the boom, contact Hagie Customer Service for assistance. FIG 3.4-4...
  • Page 23 III. OPERATING SYSTEMS B. THE BOOM 90/120ft BREAKAWAY– There is a hydraulic breaka- way (fig. 3.5-1) at the 90/120ft fold section. The breakaway pro- vides protection to the boom by allowing the boom to fold if it were to come into contact with another object. FIG 3.5-1 HIGHWAY LIGHTS–...

  • Page 24: Operating Instructions

    III. OPERATING SYSTEMS C. OPERATING INSTRUCTIONS DANGER! Before proceeding, check the area around the machine for by-standers, overhead ob- jects, or power lines. Failure to do so will result in death or severe injury. NOTICE: The purpose of this manual is to guide you in operating the 120ft boom. Please be sure to read this manual along with the sprayer’s operator’s manual and all other manuals that are included with the machine.
  • Page 25 III. OPERATING SYSTEMS C. OPERATING INSTRUCTIONS 3. Raise both level cylinders up (fig. 3.7-2) with the level controls on the hydrostatic lever (fig. 3.7-1) until motion stops (this will be in the range of 6.75 to 7.5 inches of cylinder extension). Following this step ensures that the level cylinders are in the cor- rect position to unfold the 90ft boom later in your sequence.
  • Page 26 III. OPERATING SYSTEMS C. OPERATING INSTRUCTIONS 5. Unfolding the 90ft section (fig. 3.8-2)requires that the following conditions be met: 1. Push the 90ft BOOM EXTENSION button On the side console (fig. 3.8-1) 2. The main booms are fully extended to the spray position (see step 4 above) 3.
  • Page 27 III. OPERATING SYSTEMS C. OPERATING INSTRUCTIONS CRADLING THE BOOMS: 1. The hydrostatic lever must be in neutral (fig. 3.9- 2. If you are coming from the field, try to be on level ground before de-activating the Norac system (fig. 3.9-2). If you notice that the transom rolled one way or the other (fig.
  • Page 28 III. OPERATING SYSTEMS C. OPERATING INSTRUCTIONS 3. Fold the 120ft section by pressing IN on the 120ft BOOM EXTENSION switch on the side console. Continue to hold the switch until the boom section is all the way in. (fig.3.10-2) NOTE: The booms have to be fully extended in the spray position to fold the 120ft section.
  • Page 29 III. OPERATING SYSTEMS C. OPERATING INSTRUCTIONS 6. Fold both main boom sections in by pressing IN on the hydrostatic lever. (fig. 3.11-1) Be sure that they are being folded in at the same time to keep a bal- anced load on the transom (3.11-2). -Once the boom is against its respective cradle (fig.
  • Page 30 ATTENTION! The system will move the booms to the programmed spray height and level the booms! 3. Auto boom control can be cancelled by selecting manual on the NORAC controller or activating any of the boom hydraulic functions using the Hagie control switches. To restart auto control, repeat step 2. FIG 3.12-1 FIG 3.12-2...
  • Page 31 III. OPERATING SYSTEMS C. OPERATING INSTRUCTIONS Quick attach: Disconnecting the boom 1. Locate the boom on a level, flat, hard surface. To prevent stress on the boom frame and joints it is best that the boom be placed on a surface that is fairly level and flat. To prevent the boom from sinking into the ground the surface should be solid.
  • Page 32 III. OPERATING SYSTEMS C. OPERATING INSTRUCTIONS 5. Extend the roll locks. This step is extremely important! NEVER attempt to remove the boom or perform any maintenance on the boom with- out extending the roll locks to the “locked” position. Failure to do this step may result in injury or damage to the boom.
  • Page 33 FIG 3.15-4 missing, cover the opening with plastic and tape until a replacement can be obtained from Hagie Customer Service. The foam marker hoses are capable of being connected to each other. Do not attempt to connect hos- es from different systems together.
  • Page 34 III. OPERATING SYSTEMS C. OPERATING INSTRUCTIONS 13. Disconnect the electrical connections at the right front of the ma- chine. Disconnect the electrical pigtails at the right front of the machine. Check the pigtails for any damage such as broken connectors or loose wires. Make sure that the harness is not left in a position that it could be damaged while the boom is not connected.
  • Page 35 FIG 3.17-1 Hagie Customer Service. NOTE: You may find it easier to use the speed control knob instead of the hydrostatic lever when try- ing to control your movement into the boom attachment.
  • Page 36 III. OPERATING SYSTEMS C. OPERATING INSTRUCTIONS Quick attach: Connecting the boom 4. Connect the solution and foam marker hoses. Connect the solu- tion hose (fig. 3.18-1) on the right side of the machine. Connect the foam marker hose (fig. 3.18-2, item A) and the rear nozzle hose (fig.
  • Page 37 III. OPERATING SYSTEMS C. OPERATING INSTRUCTIONS Quick attach: Connecting the boom 7. Raise the transom so that the quick attach hooks engage the lock pins. Raise the transom only high enough that the hooks go over the pins. DO NOT raise the transom all the way up until you have checked to see that the quick attach lock assemblies are engaged fully.

  • Page 38: Calibration

    A. WET BOOM Follow the instructions in the Hagie sprayer operator’s manual to calibrate the wet boom. There are just a few things that are different in the set up: the boom lengths and the number of boom sections. The dia- gram shows how the 120ft boom is broke down into sections.
  • Page 39 Norac system. This will not calibrate the Norac sensors. Read all operating material provided with this system. If you have any problems or questions, call Hagie Customer Service Department for assis- tance. NOTE: Stay clear of the Norac sensors when ap- proaching the boom.
  • Page 40 Norac operating man- ual. If you continue to have problems with your system, contact Hagie Customer Service for assis- tance. 1. Unfold the booms into spray position. Make sure that the sensors are over bare soil or gravel– do not con- duct this calibration over standing crop or tall grass or weeds.

  • Page 41: Transporting

    Hagie Manufacturing does not recommend any form of transportation other than driving the sprayer. Loading a sprayer onto a trailer may result in sprayer tip– over.

  • Page 42: Trailering

    3. Reposition the boom wings back into their cradles. DO NOT leave the boom wings in their cradles when lowering the transom– damage will occur! Hagie Manufacturing does not recommend any form of transportation other than driving the sprayer. Loading a sprayer onto a trailer may result in sprayer tip–...

  • Page 43: Service And Maintenance

    VI. SERVICE AND MAINTENANCE A. SERVICE POINT QUICK REFERENCE CHART SERVICE POINT CLEAN CHANGE CHECK GREASE DRAIN Grease zerk for main pivot pin (1) daily Grease zerks for rollers (6– 3 each side) daily Norac sensor foam pads daily as req. Grease zerks 90/120ft breakaway fold (2-1 each side) weekly Grease zerks level pivot tube (2-1 each side)
  • Page 44 VI. SERVICE AND MAINTENANCE B. LUBRICATION LEVEL PIVOT TUBE – The level pivot tube has a grease zerk that need to be greased weekly. Failure to grease this zerk may result in reduced ability of the level functions. FIG 6.2-1 90/120ft BREAKAWAY –...
  • Page 45 Foam pads should be replaced as necessary. Replacement pads can be ordered through Hagie Customer Service Depart- ment DO NOT blow the foam pad out while it is still on the sensor.

  • Page 46: Storage

    5. Thoroughly wash the boom and touch up any chipped or scratched paint. For touch up paint recommenda- tions contact the Hagie Customer Service Department. 6. Replace any damaged or missing decals. Warning decals and all other Hagie decals are available through the Hagie Customer Service Department.

  • Page 47: Trouble Shooting

    VIII. TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE SUGGESTED REMEDY The 90ft section will not fold or unfold   The level cylinders are not above Raise the level cylinders to above 6.75in. 6.75in.   Boom is not in spray position The horizontal extension was not completed, MDM should read ap- prox.
  • Page 48 VIII. TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE SUGGESTED REMEDY This message appears on the MDM   The boom shifted too far forward Reset the booms by folding the and is no longer in a safe position booms in to approximately 12 inch- es according to the MDM and then folding the booms out until motion stops.
  • Page 49 VIII. TROUBLE SHOOTING NOTES...

  • Page 50: Limited Warranty

    Hagie Manufacturing Company shall not be responsible for repairs or replacements which are necessitated, in whole or in part; by the use of parts not manufactured by or obtainable from Hagie Manufacturing Company nor for service performed by someone other than Hagie authorized personnel, unless authorized by Hagie Manufacturing Company.

  • Page 51: Index

    INDEX Main Pivot Pin ............... 6.1 Main Pivot Tube ..............6.2 Abbreviations ................i Norac Boom Leveling System ........... 3.12 Boom Solution Valve Switches ........... 3.1 Norac Console ..............3.1 Boom Widths ................ 2.1 Calibration ................ 4.2 Breakaway, 90/120ft ............. 3.5 Norac Hydraulic Manifold Filter ...........
  • Page 52 Specifications ..............2.1-2.3 Storage................. 7.1 Throttling Valve ..............3.2 Transporting ..............5.1-5.2 Trouble Shooting............8.1-8.3 Unfolding from cradles ..........3.6-3.8 Warranty ................9.1 Work Lights ................3.5 X, Y, Z © 2008 Hagie Manufacturing Company. Clarion, Iowa USA INDEX...

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