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Summary of Contents for Right Weigh 231-SK
- Page 1 Installation Manual STRAIN SENSOR WELDING KIT FOR DRIVE AXLES 231-SK...
- Page 2 IMPORTANT! Please read instructions COMPLETELY and thoroughly before installation. Right Weigh, Inc. is not responsible or liable for product failure or vehicle damage due to improper installation. The installation requirements are outlined in this manual and should be followed thoroughly to avoid inaccuracy or damage to the product.
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Page 3: Table Of Contents
CONTENTS Parts Included Tools Required How It Works Installation Axle Preparation Welding Tension Bar Pickup Coil & Metal Cover Warranty Statement Return Policy & Repairs... -
Page 4: Parts Included
PARTS INCLUDED Screws Mounting Block Alignment Dowel Mounting Block Tension Bar RW #EL-001-0002 Sensor Bracket Assembly RW #HW-010-0055 Pick-Up Coil Metal Cover RW #EL-004-0054 RW #HW-010-0051 Extension Cable (25’) - Page 5 PARTS INCLUDED Loop Clamp Bolt Washer 4 x 11” Cable 15 x 7” Ties Cable Ties 4 x Butt 2 x Heat Connectors Shrink...
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Page 6: Tools Required
TOOLS REQUIRED Angle Grinder Welder or Sander Tape Marker Measure Allen Wrench Wrench (7/16”) (1/8”) Nut Driver C-Clamp (1/4”) -
Page 7: How It Works
The sensor is mounted so that it bends along with the axle when weight is applied or taken off. As the load increases, the sensor will detect the strain in the axles. This strain is then measured and converted to weight by the Right Weigh gauge after calibration. EMPTY... -
Page 8: Installation
INSTALLATION WARNING! Please refer to the corresponding Installation Overview for specific placement of sensors before beginning. Please check your vehicle manufacturer’s recommendations regarding welding before beginning. MARK AXLE FOR SENSOR LOCATION Test fit the sensor bracket assembly to the axle. Once the assembly is in the desired position, hold it secrurely and mark the area inside the holes with a permanent marker. - Page 9 INSTALLATION CLAMP BRACKET ASSEMBLY TO AXLE Reinstall the sensor bracket assembly to the desired position on the axle. Clamp the assembly in place using a c-clamp or similar tool. SENSOR BACKET ASSEMBLY C-CLAMP CHECK VEHICLE MANUFACTURER’S RECOMMENDATIONS REGARDING WELDING BEFORE BEGINNING WELD BRACKETS TO AXLE Tack weld the bracket assembly to the axle using four welds...
- Page 10 INSTALLATION ALLOW WELDS TO COOL REMOVE ALIGNMENT DOWEL & PLATE Remove the clamp(s) used to hold the assembly during welding. Remove the four bolts attaching the alignment plate. Discard the plate but save the bolts and washers as they will be used in a later step. Then loosen the three set screws and remove the alignment dowel.
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Page 11: Tension Bar
INSTALLATION INSTALL TENSION BAR Carefully install the tension bar into the blocks so that the grooved side is in the block with only one set screw. TENSION BAR TIGHTEN SET SCREWS Firmly tighten the set screws making sure to tighten the side with the single set screw first. -
Page 12: Pickup Coil & Metal Cover
INSTALLATION CONNECT PICKUP COIL Push the pickup coil onto the tension bar as PICKUP COIL shown. Clamp the pickup coil in place using the TENSION BAR supplied hose clamp. HOSE CLAMP INSTALL SENSOR COVER Guide the cover over the tension bar and mounting blocks as shown. - Page 13 INSTALLATION CLAMP CABLE IN PLACE Place the loop LOOP CLAMP clamp over the pickup coil cable and then bend the clamp closed. CABLE Slide the clamp LOOP CLAMP down the cable WASHER until the hole in clamp is aligned BOLT with the threaded hole in the sensor bracket.
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Page 14: Warranty Statement
Products manufactured or sold by Right Weigh, Inc. are warrantied to be free from significant defects in material and workmanship 3 years from date of purchase. During this time, and within the boundaries set forth in this warranty statement, Right Weigh, Inc. -
Page 15: Return Policy & Repairs
Right Weigh, Inc. will return the product at its expense via a shipping method (carrier to be at sole discretion of Right Weigh, Inc.) equal to or faster than the method used by the customer. Products or parts thereof not covered by warranty will be repaired or replaced at customer expense upon authorization by the customer. - Page 16 Right Weigh, Inc. (888) 818-2058 www.rwls.com support@rwls.com ©2015-2020 Right Weigh, Inc. All rights reserved.
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