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TIMBERTECH CLASSIC COMPOSITE SERIES
AND RESERVE RAILING INSTALL GUIDE
Installing TimberTech Railing with Glass Infill ........................................................................3
Installing TimberTech Stair Railing with Glass Infill .............................................................. 11
TimberTech Reserve Rail can be installed with a continuous Top Rail in up to 16' lengths, measured from the center
of the end posts. These applications require the use of a 4" Post Sleeve, 4" Post Skirt and a 4" x4" Post as an
intermediate post, as well as unique fastening procedures. This Install Guide details these unique procedures.
Page 1
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Summary of Contents for AZEK TimberTech Classic Composite Series
- Page 1 TIMBERTECH CLASSIC COMPOSITE SERIES AND RESERVE RAILING INSTALL GUIDE Installing TimberTech Railing with Glass Infill ................3 Installing TimberTech Stair Railing with Glass Infill .............. 11 TimberTech Reserve Rail can be installed with a continuous Top Rail in up to 16' lengths, measured from the center of the end posts.
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Page 2: Important Notes
Rail application. • AZEK Co. LLC recommends that all applications be reviewed by a licensed architect, engineer or local building official before installation. If you have any questions or need further assistance, please call AZEK Customer Service at 877-ASK-AZEK (877-275- 2935) or visit our website at www.TimberTech.com. -
Page 3: Tools Required
INSTALLING RAILING WITH GLASS INFILL FOR CLASSIC COMPOSITE SERIES AND RESERVE RAIL Post Cap (2) Top Rail (1) Mounting Bracket (4) Support Rail (2) Top Glass Channel Rubber Gasket (2) Post Sleeve (2) Glass Panel (not included) Support Block (2) Bottom Glass Channel Universal... - Page 4 INSTALLING RAILING WITH GLASS INFILL FOR CLASSIC COMPOSITE SERIES AND RESERVE RAIL COMPONENTS NEEDED FOR INSTALLING MEASURING YOUR RAILING AREA ONE TIMBERTECH RAIL SECTION • Measurements are from center to center of the posts. (TOP RAIL NOT INCLUDED IN CLASSIC COMPOSITE SERIES) Railing components are produced in 6' lenghts to allow for finished end cuts and angles.
- Page 5 INSTALLING RAILING WITH GLASS INFILL FOR CLASSIC COMPOSITE SERIES AND RESERVE RAIL DIMENSIONAL CONSTRAINTS FOR STRAIGHT SECTION Min of 2" Max of 63" Max of 4" Glass should Min 27.75 be 1/4" thick for 36" DIMENSIONAL CONSTRAINTS FOR STAIR SECTION 27.75"...
- Page 6 INSTALLING RAILING WITH GLASS INFILL FOR CLASSIC COMPOSITE SERIES AND RESERVE RAIL INSTALL POST INSTALL LOWER SUPPORT BLOCKS SLEEVES • Trim Post Sleeves to • Position template at desired length. bottom of post sleeve above post skirt. • Slide Post Sleeves and Post Skirt over post (do not force).
- Page 7 INSTALLING RAILING WITH GLASS INFILL FOR CLASSIC COMPOSITE SERIES AND RESERVE RAIL INSTALL BOTTOM SUPPORT RAIL • Position Bottom Support Rail assembly onto Support Blocks. • Pre-drill holes into post sleeves only. • Attach brackets with green coated screws. #8 x 3" #8 x 3"...
- Page 8 INSTALLING RAILING WITH GLASS INFILL FOR CLASSIC COMPOSITE SERIES AND RESERVE RAIL ASSEMBLE LOWER RAIL SECTION • Place Universal Bottom Rail over Bottom Support Rail. • Install Bottom Glass Channel utilizing pre-drilled holes. Bottom Glass Channel: Pre-drilled holes are in channel Pre-drill 7/64"...
- Page 9 INSTALLING RAILING WITH GLASS INFILL FOR CLASSIC COMPOSITE SERIES AND RESERVE RAIL INSTALL TOP GASKET AND TOP GLASS CHANNEL • Place Rubber Gasket on top of glass panel. • Fit Top Glass Channel onto glass panel assembly. Top Glass Channel: Pre-drilled holes are on side INSTALL TOP SUPPORT RAIL 7/64"...
- Page 10 INSTALLING RAILING WITH GLASS INFILL FOR CLASSIC COMPOSITE SERIES AND RESERVE RAIL INSTALL TOP RAIL AND POST CAPS • Attach Post Caps using exterior grade caulk applied to the underside of the Cap. • Attach Top Rail using 2 1/4" coated screws driving screws up through Top Glass Channel into Top Rail.
- Page 11 INSTALLING STAIR RAILING WITH GLASS INFILL FOR CLASSIC COMPOSITE SERIES AND RESERVE RAIL Consult your local building codes for guard and handrail requirements. INSTALL POST MEASURE SLEEVES SUPPORT RAILS • Trim Post Sleeves to • Determine desired length. measurements and angle as shown.
- Page 12 INSTALLING STAIR RAILING WITH GLASS INFILL FOR CLASSIC COMPOSITE SERIES AND RESERVE RAIL TRIM GLASS CHANNELS AND GASKETS • Using lengths in Step 3 as a reference, measure and cut Top and Bottom Glass Channels, as well as both Rubber Gaskets at appropriate angle. Glass Channels must be at least 4"...
- Page 13 INSTALLING STAIR RAILING WITH GLASS INFILL FOR CLASSIC COMPOSITE SERIES AND RESERVE RAIL ASSEMBLE LOWER RAIL SECTION • Place Universal Bottom Rail over Bottom Support Rail. • Install Bottom Glass Channel utilizing pre-drilled holes. 7/64" Pre-drill #8 x 1" Coated Screws Bottom Glass Support Extrusion: Pre-drilled holes are in channel...
- Page 14 INSTALLING STAIR RAILING WITH GLASS INFILL FOR CLASSIC COMPOSITE SERIES AND RESERVE RAIL INSTALL TOP GASKET AND TOP GLASS CHANNEL • Place Rubber Gasket on top of glass panel. • Fit Top Glass Channel onto glass panel assembly. Top Glass Channel: Pre-drilled holes are on side INSTALL TOP SUPPORT RAIL...
- Page 15 INSTALLING STAIR RAILING WITH GLASS INFILL FOR CLASSIC COMPOSITE SERIES AND RESERVE RAIL INSTALL TOP RAIL AND POST CAPS • Attach Top Rail using 3" coated screws driving screws up through Top Glass Channel into Top Rail • Attach Post caps using exterior grade caulk applied to the underside of the cap. 3/16"...
- Page 16 AZEK Building Products 1330 W Fulton Market, Suite #350 Chicago, IL 60607 TimberTech.com REV 07/20 ©2020 AZEK Building Products. All Rights Reserved.
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