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GASER PRACTIC 350 Manual

Automatic batter - breading machine
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AUTOMATIC BATTER - BREADING
MACHINE
Mod. PRACTIC 350

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Summary of Contents for GASER PRACTIC 350

  • Page 1 AUTOMATIC BATTER - BREADING MACHINE Mod. PRACTIC 350...

  • Page 2: Table Of Contents

    INDEX 1. INDUSTRIAS GASER .................... 4 2. EC DECLARATION OF CONFORMITY ..............5 3. HYGIENE CERTIFICATE ..................6 4. INTRODUCTION ....................7 4.1 Safety ....................... 7 4.2 Hygiene ......................7 5. TECHNICAL SPECIFICATIONS ................8 6. RECEIPT AND START-UP ..................9 6.1 Receipt ......................
  • Page 3 10.9 Overview complete batter belt lower shaft ............ 33 10.10 Overview complete batter belt lowering assembly ........34 10.11 Intermediate bearing housing overview ............35 10.12. Complete PRACTIC 350 breader overview ..........36 10.13 Gear motor overview .................. 37 10.14 Control panel overview ................38 10.15 Electrical cabinet overview .................

  • Page 4: Industrias Gaser

    SIMPLER, MORE EFFECTIVE AND MORE ECONOMICAL TECHNIQUE. In the 1990s, INDUSTRIAS GASER expanded into markets in various countries around the world, and not just in the hamburger sector. We are aware that our work would be of no value without the trust of our existing clients and partners or the interest shown by those who wish to join them.

  • Page 5: Ec Declaration Of Conformity

    It is forbidden to make any change or modification to the machine without the prior written permission of our technical department. Use of the machine in these conditions could cause accidents, in which case INDUSTRIAS GASER S.L. accepts no liability for the improper use of the machine. Salt, CARLOS GARGANTA SERRAMITJA TECHNICAL DIRECTOR INDUSTRIAS GASER S.L.

  • Page 6: Hygiene Certificate

    * Stainless steel: AISI 304, manufactured in accordance with European regulations EN-10088, Chemical composition: C≤0.07% Si≤0.75% Mn≤2% Cr=18-19% Ni=8-10% AISI 316, manufactured in accordance with European regulations EN-10088, Chemical composition: C≤0.03% Si≤1% Mn≤2% Cr=18.5-16.5% Ni=13-10% Mo=2.5-2% Salt, CARLOS GARGANTA SERRAMITJA TECHNICAL DIRECTOR INDUSTRIAS GASER S.L.

  • Page 7: Introduction

    Any use other than the specified one will involve risk for the user and for the machine. INDUSTRIAS GASER S.L. accepts no liability either for damage to the machine or personal injury or injury to third parties that this use might cause.

  • Page 8: Technical Specifications

    5. TECHNICAL SPECIFICATIONS Automatic battering and breading Mounted on 4 legs with stainless steel wheels Can be fully dismantled for ease of cleaning Easy maintenance Reversible direction for emptying bread Made from stainless steel and plastics suitable for use with food Automatic bread feed from 50 kg tank Additional 30 litre batter tank with stirrer Blower to remove excess batter...

  • Page 9: Receipt And Start-Up

    When you receive the machine, you must first check that it is in perfect conditions, without any damage, dents or knocks. If there is any problem, we advise you notify the distributor or INDUSTRIAS GASER S.L. directly. 6.2 Assembly The MINI model batter-breading machines are supplied disassembled. These machines basically comprise the following parts Image 1.
  • Page 10 4. Next assemble the bridge-support for the tanks (Pos. 4, Image 1) using the 4 screws and 4 cap nuts. Next attach the air outlet unit. Introduce the air outlet elbow (Pos. 1, Image 31) into the corresponding hole and, after this, attach the air outlet mouth (Pos. 2, Image 3) slightly angled towards the battering area.

  • Page 11: Start-Up

    1. It is important that when the machine starts working, it is completely clean to ensure it operates properly. 2. The PRACTIC 350 model breading machine works on single phase 220 V 50 Hz electrical current. 3. To start breading, first turn the machine on using the ON/OFF position selector knob. Once the machine is in the ON position, press the green “START”...
  • Page 12 10. The machine will use up the batter in the batter tank (Pos. 45, overview) and the bread crumbs in the breader (Pos. 13, overview) as it operates. To refill the batter tank, open the valve (Pos. 64, overview) of the upper batter tank. To refill the breader, open the hatch in the breadcrumb tank (Pos.

  • Page 13: Notes

    6.3 Notes 1. The wire mesh battering and breading belts must operate under tension. You should also remember that they loosen in use. There is a shaft for tensioning them (Pos. 8 and 9. Overview). To use this, slide both ends in the appropriate direction by the same amount. Working with the wire mesh belts loose or too tense can cause damage.

  • Page 14: Cleaning

    7. CLEANING When you have finished using the machine, it must be cleaned. To do so, follow these steps: 1. Remove the batter roller (Pos. 55. overview). Image 10. Batter roller 2. If the optional upper blower unit is in place, remove it now. This does not have any type of fixing. 3.
  • Page 15 5. Remove the breader (Pos. 13. overview). Image 14. Breader removal 6. Once the batter has been emptied using the valve (Pos. 48, overview), disassemble the batter belt chassis (Pos. 42. overview) by removing the two knobs (Pos. 31. overview). Next remove the batter tank (Pos.
  • Page 16 7. Empty the bread through the discharge door (Pos. 23. Overview) using the direction reverser. First, run the belt in the forward direction to remove accumulated bread. Next, open the discharge door and reverse the direction of the belt. Image 19. Opening the discharge door Image 20.

  • Page 17: Maintenance

    8. MAINTENANCE Periodically check the condition of all moving parts: belt, rollers, gears and bearings. Periodically check the condition of the gear motor, stirrer motor and turbines. Periodically check the general condition of the machine. If any of the rods on the wire mesh belts break, replace the broken rod with a new one using a connecting tube.

  • Page 18: Troubleshooting

    9. TROUBLESHOOTING The table below lists the problems that might occur with the machine, their potential causes and how to solve them. Problem Cause Solution See manual “6.3. Start-up”, point 3 Machine unplugged The machine does not start The batter tank is not correctly Locate it using its own centring positioned pieces.

  • Page 19: General Diagram

    10. GENERAL DIAGRAM 10.1 Overview Number Description Reference Units BREADER CHASSIS M4010100 UNIT BREADING BELT DRIVE SHAFT M4690000 UNIT BATTER BELT DRIVE SHAFT M4680000 UNIT LEFT BEARING HOUSING BREADING BELT M4620000 UNIT RIGHT BEARING HOUSING BREADING M4630000 BELT UNIT BATTER BELT BEARING HOUSING 44640000 UNIT BREADER BELT PASSIVE ROLLER AXLE M4760000...
  • Page 20 MESH MOVING PLATFORM M4030200 DUST PROTECTION COVER M4031200 BREADER CHASSIS SIDE COVER 50030600 BREADER CHASSIS LOWER CURTAIN M4031700 BREADER CHASSIS LOWER CURTAIN VANE M4031800 BREADING BELT RAMP M4050100 FLAT OUTLET BELT RAMP MM100200 BREADER WIRE MESH CONVEYOR BELT M4710000 BATTER BELT CHASSIS M4040100 SAFETY MICROSWITCH 40041500...
  • Page 21 CE MARKING REVERSE KNOB 44970000 MAIN ON/OFF SWITCH EL1320IL20A SINGLE PHASE PLUG EL0220CEM LOWER PLATFORM WEDGE M4031100 Figure 1, General overview 1 Figure 2, General overview 2 -21-...
  • Page 22 Figure 3, General overview 3 Figure 4, General overview 4 -22-...
  • Page 23 Figure 5, General overview 5 -23-...

  • Page 24: Overview Complete Breading Belt Drive Shaft

    10.2 Overview complete breading belt drive shaft Ref. M4690000 Position Description Reference Units BREADING BELT DRIVE GEAR UNIT M4580000 BREADING BELT DRIVE SHAFT M4030400 BREADING BELT TOOTH ROLLER M4000100 DRIVE SHAFT SPACING ROLLER M4042000 GEAR END WASHER 40000500 E-15 DIN 471 STAINLESS CIRCLIP SI0109E150471 O-RING VITON FPM 70 SHA Ø17 ×...

  • Page 25: Overview Complete Breading Belt Drive Gears

    10.2.1 Overview complete breading belt drive gears Ref. M4580000 Position Description Reference Units BREADING BELT DRIVE GEARS M4031000 DRIVE GEAR SPACER M4001100 STAINLESS SCREW M6x30 DIN963 FE0108M060300963 3 Figure 7. Overview complete breading belt drive gears -25-...

  • Page 26: Overview Complete Batter Belt Drive Shaft

    10.3 Overview complete batter belt drive shaft Ref. M4680000 Position Description Reference Units BATTER BELT DRIVE GEAR UNIT M4590000 BATTER BELT DRIVE SHAFT M4040400 BREADING BELT TOOTH ROLLER 40000100 CRANK REAR SPACER 40041300 BATTER BELT CRANK 40041400 GEAR END WASHER 40000500 E-15 DIN 471 STAINLESS CIRCLIP SI0109E150471...

  • Page 27: Overview Batter Belt Drive Gears

    10.3.1 Overview batter belt drive gears Ref. M4590000 Position Description Reference Units BATTER BELT DRIVE GEARS M4041000 DRIVE GEAR SPACER 40001100 STAINLESS SCREW M6x30 DIN963 FE0108M060300963 3 HEX NUT M6 DIN934 FE0108M060000934 3 Figure 9, Overview batter belt drive gears -27-...
  • Page 28 10.4 Overview complete breading belt left/right bearing housing Overview complete left bearing housing, Ref. M4620000 Overview complete right bearing housing, Ref. M4630000 Position Description Reference Units BREADING BELT RIGHT BEARING HOUSING M4030700 BREADING BELT LEFT BEARING HOUSING M4030800 BEARING SI010962022RS RETAINING SEAL SI0209R351607 STAINLESS CIRCLIP...

  • Page 29: Overview Complete Batter Belt Bearing Housing

    10.5 Overview complete batter belt bearing housing Ref. 44640000 Number Description Reference Units BATTER BELT BEARING HOUSING 40040700 BEARING SI010962022RS RETAINING SEAL SI0209R351607 STAINLESS CIRCLIP SI0109I350472 Figure 11. Complete batter belt bearing housing -29-...

  • Page 30: Overview Complete Breading Belt Passive Rollers

    10.6 Overview complete breading belt passive rollers Ref. M4760000 Position Description Reference Units BREADING BELT PASSIVE ROLLER AXLE M4030500 BREADING BELT SMOOTH ROLLER M4000300 O-RING VITON FPM 70 SHA Ø17 × 2 mm SI06090172.5 LATERAL PASSIVE ROLLER M4000400 Figure 12. Overview complete breading belt passive roller axle -30-...

  • Page 31: Overview Complete Breading Belt Tensioning Shaft

    10.7 Overview complete breading belt tensioning shaft Ref. M4560000 Position Description Reference Units BREADING BELT PASSIVE ROLLER AXLE 40030500 BREADING BELT TENSIONING ROLLER 40031500 O-RING VITON FPM 70 SHA Ø13 × 2 mm SI06090132.5 TENSIONING SIDE ROLLER M4031600 Figure 13. Overview complete breading belt tensioning shaft -31-...

  • Page 32: Overview Complete Batter Belt Tensioning Shaft

    10.8 Overview complete batter belt tensioning shaft Ref. M4770000 Position Description Reference Units BATTER BELT PASSIVE ROLLER AXLE M4040500 BATTER BELT TENSIONING ROLLER 40000300 O-RING VITON FPM 70 SHA Ø13 × 2mm SI06090132.5 Figure 14. Overview complete batter belt tensioning shaft -32-...

  • Page 33: Overview Complete Batter Belt Lower Shaft

    10.9 Overview complete batter belt lower shaft Ref. M4790000 Position Description Reference Units BATTER BELT LOWER SHAFT M4040800 BATTER BELT LOWER ROLLER 40040900 O-RING VITON FPM 70 SHA Ø6x2.5mm SI06090062.5 Figure 15. Overview complete batter belt lower shaft -33-...

  • Page 34: Overview Complete Batter Belt Lowering Assembly

    10.10 Overview complete batter belt lowering assembly Ref. M4780000 Position Description Reference Units BATTER BELT LOWERING SECTION ROLLER M4041700 AXLE CRANK FRONT SPACER 40041200 BATTER BELT LOWERING SECTION ROLLER 40041800 O-RING VITON FPM 70 SHA Ø6x2.5mm SI06090062.5 Figure 16. Overview complete batter belt lowering assembly shaft -34-...

  • Page 35: Intermediate Bearing Housing Overview

    10.11 Intermediate bearing housing overview Ref. M4650000 Position Description Reference Units INTERMEDIATE BEARING HOUSING 50100700 INTERMEDIATE GEAR WHEEL DRIVE SHAFT M4091100 INTERMEDIATE BEARING HOUSING SEPARATOR 50100800 BEARING SI010962022RS E-15 DIN 471 STAINLESS CIRCLIP SI0109E150471 I-35 DIN 472 STAINLESS CIRCLIP SI0109I350472 Figure 17, Intermediate bearing housing overview -35-...

  • Page 36: Complete Practic 350 Breader Overview

    10.12. Complete PRACTIC 350 breader overview Ref. M4820000 Position Description Reference Units PRACTIC 350 BREADER M4180100 OUTLET CURTAIN SUPPORT ROD M4180200 OUTLET CURTAIN VANES 40180300 Figure 18, Complete PRACTIC 350 breader overview -36-...

  • Page 37: Gear Motor Overview

    10.13 Gear motor overview Ref. Please ask Position Description Reference Units BREADER MOTOR 0.55 kW PLEASE CONSULT GEAR PLEASE ASK Figure 19. Gear motor overview -37-...

  • Page 38: Control Panel Overview

    10.14 Control panel overview Ref. 40250000 Number Description Reference Units CONTROL PANEL PA0230COM40 RED LED D-22 24V EL2120PRD2224V GREEN LED D-22 24V EL2120PVD2224V EMERGENCY STOP 44930000 RED PUSH BUTTON Ø22 44920000 GREEN PUSH BUTTON Ø22 44910000 POTENTIOMETER EL102010KM22 POTENTIOMETER PROTECTOR EL1020PPD22 Figure 20.

  • Page 39: Electrical Cabinet Overview

    10.15 Electrical cabinet overview Ref. M4260000 Position Description Reference Units ELECTRICAL CABINET EL0220UCP320 PM-20 PUSH-FIT GLAND EL0208RPM20 PM-20 GLAND NUT EL0208TPM20 4 mm EARTH TERMINAL EL0220BWPE04 MINI-CONTACTOR EL0220MCGMC6 CIRCUIT BREAKER 6 A “C” I+N EL0402MG6ACIN CIRCUIT BREAKER 2 A “C” 1P EL0402MGI02A FREQUENCY CONVERTOR PLEASE CONSULT...
  • Page 40 Figure 21. Electrical cabinet overview 1 Figure 22. Electrical cabinet overview 2 -40-...

  • Page 41: Upper Turbine Overview (Optional Accessory)

    10.16 Upper turbine overview (optional accessory) Ref. M4200000 Position Description Reference Units LOWER TURBINE 40300000 UPPER TURBINE SUPPORT MM200200 UPPER TURBINE COVER 44200300 UPPER TURBINE CURTAIN MM200500 TURBINE MESH GASKET 44200600 UPPER BELT COVER MM200100 BREADER BELT POSITION GUIDE PIVOT 40010500 SINGLE PHASE PLUG 1409-190 EL0220CEM...

  • Page 42: Wiring Diagrams

    12. WIRING DIAGRAMS -42-...
  • Page 43 +AR1/2 F26_Gaser Empresa GASER Obra: PRACTIC 350 VER 01 CTRA, BESCANÓ, 15 Calle Referencia: CP/Localidad POL. TORRE MIRONA 17190 CP/Localidad Teléfono +34 972 23 65 72 Teléfono +34 972 23 63 66 E-mail gaser@gaser.com E-mail Nombre de proyecto Lugar de instalación Descripción de proyecto...
  • Page 44 Motor Cinta -ENC1 Removedor 0.7A Encolante 2.79A/1.6A 0.7A 0.09Kw 0.04Kw 0.55Kw 0.09Kw 2800rpm 0.18A 1370rpm 2800rpm Reductor 1:20 Turbina Superior Fecha 31/01/2018 0DCI PRACTIC 350 VER 01 Resp. DEP. ELECTRICO POTENCIA Probado Hoja Proyecto nº : Cambio Fecha Nombre Original...
  • Page 45 Botonera /4.6 Verde Marcha / 4.2 -CN3 -CN4 3 /2.4 /3.7 /2.6 4 /2.4 /3.9 /3.3 /2.2 /2.0 /3.8 /3.5 Fecha 31/01/2018 0DCI PRACTIC 350 VER 01 Resp. DEP. ELECTRICO MANIOBRA Probado Hoja Proyecto nº : Cambio Fecha Nombre Original...
  • Page 46 Marcha 0.75 /3.2 Emerg. CHASIS MAQUINA - BOTONERA CN2 -> 8 pins (dins quadre) CN3 -> 12 pins (dins quadre) Fecha 24/01/2018 0DCI PRACTIC 350 VER 01 Resp. DEP. ELECTRICO BOTONERA Probado Hoja Proyecto nº : Cambio Fecha Nombre Original...

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