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Tools you'll need: rubber band, small phillips head screw driver, small flat head screw driver, ruler, needle nose pliers, small adjustable
wrench, X-Acto or other sharp knife, 8" of electrical tape, wire cutter/ wire stripper, rosin core (radio/tv) solder, small soldering iron 15 to 35
watts or soldering station set to approx. 750F. Optional tools - 10 mm socket (toggle switches), 15 mm socket or wrench (power jack),
13mm or ½" wrench (speed control).
QTY
PARTS
ASSEMBLED
ENCLOSURE
1
ENCLOSURE, PRE-DRILLED
1
IR REFLECTIVE SENSOR w/ 6" 3 conductor
wire -PRE MOUNTED TO ENCLOSURE
PINK BAG
CIRCUIT BOARD ASSEMBLY
1
SWITCH CIRCUIT BOARD
1
DIR SWITCH DPDT ON/OFF/ON
1
CT RESET SWITCH SP MOMENT.
1
3.3 VOLT REGULATOR
1
22uf CAPACITOR -C1
1
1uf CAPACITOR -C2
1
HEAT SINK
MOUNTING BASE
1
BOARD WHITE 6" x 6" x 5/8" PRE-DRILLED
KITTED PARTS
CROSS FEED ASSEMBLY
TOGETHER
1
LIMIT SHAFT
1
ALUM FLAT, STAND OFF
2
1/4" FLAT WASHER
1
1/4" LOCK WASHER
2
1/4" NUTS
2
1/4" COLLARS
SCREWS BAGGED TOGETHER
2
1/4 x 20 x 1" FLAT HD PAN PHIL
2
M3 x 5 MACHINE SCREWS
4
NUTS FOR TOGGLE SWITCHES
2
LOCK WASHERS FOR TOGGLE SWITCHES
2
TABBED WASHERS FOR TOGGLE
SWITCHES
2
#4 x 1/2" PAN PHIL STAINLESS
4
SELF TAPPING SCREWS - BAGGED
Assembly Instructions - Schatten Design Coil Winding Machine Model B - Kit
PART NUMBER
1594DSBK
958
SW BD MODEL B - REV 4A
EG2414-ND
432-1170-ND
296-21633-5-ND
P5162-ND
P5174-ND
HS198-ND
BASE
BAGGED
4" STAINLESS
1/4 X3/4 X 6"
1/4" FLAT WASHER
1/4" LOCK WASHER
1/4" NUT
1/4" COLLAR
MACHINE TO BASE MTG
SCREWS
MOTOR MOUNTING
SCREWS
---
---
---
CROSS FEED LIMIT MTG
SCREWS
COVER MTG SCREWS
QTY
PARTS
KITTED PARTS
ELECTRICS-1 BAGGED TOGETHER
1 100K WIRE WOUND SW POT w/lock washer, nut
1 MOTOR w/ PULLEY
ELECTRICS-2 BAGGED TOGETHER
1 IR REFLECTOR Rotary Part
2 O-RING DRIVE BELTS 2 1/8 x 2 1/4 x 1/16
1 WIRE CLIP GREY
1 2.1 mm POWER JACK
1 POINTER KNOB
1 COUNTER
MECHANICALS BAGGED TOGETHER
1 WINDER ARM w/ 10-24x3/8 soc set screw
2 BEARINGS
1 MAIN SHAFT PULLEY w/8-32x3/16 soc set screw
2 1/4" COLLARS
MAIN SHAFT 1/4" x 4 1/4"
1 ALLEN KEY 5/64"
1 ALLEN KEY 3/32"
WIRE BAGGED TOGETHER
1 WIRE BLACK 22 GA - 12"
1 WIRE WHITE 22 GA - 12"
1 WIRE RED 22 GA - 12"
1 WIRE GREEN 22 GA - 12"
1 RIBBON WIRE, 4 CONDUCTOR - 4"
PART NUMBER
CT3020-ND
TS840
IR REFLECTOR
OR-034N
WIRE CLIP
27931-134-0
POINTER KNOB
MINI CAL 1
ARM
FR4ZZ
MAIN SHAFT PULLEY
1/4" COLLAR
ALLEN KEY 5/64"
ALLEN KEY 3/32"
BLACK
WHITE
RED
GREEN
MULTI
Rev 03-12-2013
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Summary of Contents for Schatten Design Model B
- Page 1 Assembly Instructions - Schatten Design Coil Winding Machine Model B - Kit Tools you’ll need: rubber band, small phillips head screw driver, small flat head screw driver, ruler, needle nose pliers, small adjustable wrench, X-Acto or other sharp knife, 8" of electrical tape, wire cutter/ wire stripper, rosin core (radio/tv) solder, small soldering iron 15 to 35 watts or soldering station set to approx.
- Page 2 Counter Installation: 1) Unpack the counter, remove the black plastic mounting halves and set them aside. Remove the protective film covering the counter face. 2) Re-install the two black plastic mounting halves onto the counter. 3) Install the counter into the machine cover with the four solder pins to the left side as shown (fig’s 1 &...
- Page 3 Counter Wiring: 1) A four inch piece of 4 conductor ribbon wire is provided to wire the counter to the circuit board. The color of the wires shown does not necessarily correspond to the ribbon wire in your kit. 2) The four different wires that make up the ribbon have to be separated from each other for one inch at each end.
- Page 4 Motor Wiring 1) Tin the two lugs on the back of the motor. 2) Cut a 4 inch piece of white wire, strip 1/4" from each end and tin. Solder one end to the motor lug with the red dot next to it. 3) Cut a 4 inch piece of black wire, strip 1/4"...
- Page 5 IR Sensor: 1) The main box of the machine has the IR Sensor installed and partly pre-wired. Main Shaft Bearings: 1) Press the main shaft bearings into place in the holes provided in the box side walls. They are pressed from the outside of the box. 2) Put a piece of tape over each bearing on the outside of the box.
- Page 6 7) Fold the wires to the circuit board so that you can put the cover on the box. Take a rubber band and place it around the box and cover. 8) Install the second collar onto the main shaft and slide it down flush with the bearing.
- Page 7 Attaching A Bobbin To The Winder Arm We have found that the simplest and usually the best method for securing a bobbin to the winding arm is by using a piece of double sided tape. Supplied with the machine is a sample of this type of tape.
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