Related Manuals for AAT CargoMaster C120
Summary of Contents for AAT CargoMaster C120
- Page 1 Ideen bewegen mehr www cargomaster org CargoMaster C120 Translation of the original user manual CargoMaster C120 F CargoMaster C120 S Handle standard, swivelling Handle standard, height-adjustable 2020-02 (1.1)
- Page 2 Customer service at its best With our professional service concept, Spare parts Showroom & exhibition devices we at AAT once again meet our high Repair processing Complaints quality standards by off ering a compre- Technical information ...
- Page 3 Failure to observe this user manual, in particular the safety instructions, can lead to defects in the CargoMaster C120 and endanger the operator and the cargo, as well as aff ect it in its proper function! There is an increased risk of accidents! In the event of an infringement, claims for warranty and liability are excluded! The product is state of the art and complies with the associated safety-related requirements.
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Page 4: Table Of Contents
Table of Contents Symbols and safety instructions Explanation of the symbols on the device Product description Device overview ..........8 Intended use . -
Page 5: Symbols And Safety Instructions
C120 safely. This also includes adequate eyesight. Training may only be carried out by the manufacturer, the AAT field service staff or by certified partners. In the event of reading disabilities, cover training content in more depth verbally. - Page 6 WARNING Never touch rotating/moving parts. There is a risk of crushing! DANGER Do not use the C120 in rain, wet conditions, snow or black ice. There is a risk of accidents due to the reduced braking effect! Only use the C120 if both safety brakes are operational. There is a risk of accidents! Do not use the C120 on escalators or travelators.
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Page 7: Explanation Of The Symbols On The Device
Directive 2006/42/EC. Serial number of the product (e.g. C120XXXXXXX) Note User manual Observe the user manual. www.aat-online.de 24 V - Voltage (V = Volt) Adhesive label "Do not reach into" There is a risk of injuries to the hands due to being pulled in and crush- ing. -
Page 8: Product Description
Product description 3 1 Device overview Information by the manufacturer: For a simplifi ed assignment of the individual components, the num- bers listed here are cited in full the fi rst time they appear in the follow- ing chapters. Control panel Battery pack Handle standard, height-adjustable Locking screw, height adjustment for handle... -
Page 9: Intended Use
This user manual applies to the device types CargoMaster C120 S and CargoMaster C120 F. The only difference between these stair climbers is the type of the handle standard. The differences are described at the relevant positions in this user manual. -
Page 10: Technical Data
3 3 Technical data C120 Technology Height: min. 1066 mm - max. 1614 mm; width: 493 mm Dimensions Depth | Depth with folded toe plate: 528 mm | 298 mm Battery pack: 4.1 kg Unladen weight Handle/climbing unit: 21.4 kg (with battery pack) Lifting capacity 120 kg Climbing speed... -
Page 11: Dimensional Drawing
-0,3 >6-30 ±0,2 >30-120 ±0,3 Maßstab +0,3 Status >120-315 ±0,5 In Bearbeitung >315-1000 ±0,8 Datum Name bearb. 23.09.2019 Kramer gepr. AAT Alber Antriebstechnik GmbH Ehestetter Weg 11 D-72458 Albstadt Zeic Tel.: 07431/1295-0 Fax: 07431/1295-36 Zust. Änderung Datum Name www.aat-online.de Ers. -
Page 12: Scope Of Delivery
Lead gel battery pack with locking device CargoMaster C120 incl. lashing strap 3 6 Accessories NOTE - Only use accessories from AAT Alber Antriebstechnik GmbH. Puncture proof tyres (instead of standard tyres) Charging cable for vehicle Additional lead gel battery pack for change... -
Page 13: Starting Up
WARNING - Fix the handle standard securely with the locking screws! Otherwise, the handle standard may shift unintentionally! CAUTION - There is a risk of crushing at the slots in the handle standard! Handle standard, height-adjustable (CargoMaster C120 S) Loosen the locking screws Pull handle standard out to... -
Page 14: Inserting The Battery Pack
4 2 Inserting the battery pack WARNING - Fix and lock battery pack so that it cannot become loose. Installation Spiral cable Removal Place the battery pack The spiral cable is firmly at- Press the release button and the locating pins on the drive tached to the stair climber and pull battery pack off. -
Page 15: Buttons And Indicators On The Control Panel
4 4 Buttons and indicators on the control panel Speed buttons UP button and DOWN ON/OFF button Depending on the selected button speed level, a different num- = moving up the stairs ber of LED will be lit. (backwards from the opera- tor's perspective) = moving down the stairs (forwards from the... -
Page 16: Neutral Position
4 6 Neutral position NOTE - Press the UP button, DOWN button, and RUN button only after a few seconds after turning on. Moving climbing leg If the single-step mode Incorrect! neutral position active, the climbing leg is au- Select climbing direction UP tomatically stopped in neutral or DOWN. -
Page 17: Checking The Safety Brakes
4 7 Checking the safety brakes DANGER - If the safety brakes only take effect on one side or no effect at all: Do not use the C120. There is a risk of falling! Contact the manufacturer, the AAT field service or a certified partner. -
Page 18: Single-Step Mode
4 8 Single-step mode DANGER - If the single-step mode has been deactivated (continuous climbing mode), a higher level of experience is required to operate the C120. Refer to sections 5.4 and 5.5. Manufacturer's recom- mendation: Only deactivate the single step mode, if the operator is able to handle the C120 safely. -
Page 19: Checking Battery Capacity
4 9 Checking battery capacity Yellow = battery is only partial- Battery indicator Red = battery depleted ly charged Green = battery fully charged Charge battery. Charge battery. An acoustic warning sounds every 12 seconds. The capacity of the batteries will only last for max. -
Page 20: Picking Up The Cargo
5 1 Picking up the cargo Moving climbing leg to Recommendation by the Turn the C120 on. To do so, press the ON/OFF neutral position manufacturer: button. Select climbing direction UP If the single-step mode is ac- or DOWN. The associated tive, the climbing leg is auto- LED is lit. -
Page 21: Moving On Level Ground / Overcoming Obstacles
5 2 Moving on level ground / overcoming obstacles DANGER - Do not support your foot on the gear housing. There is a risk of crushing! CAUTION - Retract the climbing leg. Otherwise, the climbing leg may be damaged! CAUTION - Only overcome obstacles backwards. Otherwise, the safety brakes may be dam- aged! CAUTION - Deactivate the safety brakes! The safety brakes may wear and/or be damaged when moving on level ground! -
Page 22: Moving On Slopes
5 3 Moving on slopes Adjust the handle standard to Tilt the C120. Move climbing leg to neutral a suitable height or a suitable position (refer to section 4.6). angle (refer to section 4.1). Moving down a slope Approach the slope moving To slow down, tilt the C120 forward. -
Page 23: Climbing Stairs - Upwards
5 4 Climbing stairs - upwards Move climbing leg to neutral Activate the safety brake on Press the UP button. position (refer to section 4.6). both sides, respectively. To do so, push the brake lever up- wards with the foot. Tilt the C120 and keep it bal- Approach step... -
Page 24: Climbing Stairs - Downwards
5 5 Climbing stairs - downwards DANGER - As soon as the climbing leg starts taking the load, you will feel the handle standard pulling. Tilt the C120 closer to the ground to counteract the pull. Move climbing leg to neutral Activate the safety brake on Press the DOWN button. -
Page 25: Laying Down On Stairs / Emergency Stop Function
5 6 Laying down on stairs / emergency stop function WARNING - The C120 must be lying on the wheels because otherwise the safety brakes do not take effect! Emergency stop function in hazardous situations Lay down the C120 Release RUN button. The C120 stops automatically. The safety brakes prevent it from slipping away! Turn the C120 off. -
Page 26: Transportation
Care and maintenance WARNING - Repairs may only be carried out by the manufacturer, by the AAT field service, or by an authorised personnel! WARNING - In the event of any abnormality with regard to the operating behaviour: shut down... -
Page 27: Battery And Charger
6 1 Battery and charger CAUTION - Protect battery and charger from humidity. Do not touch the battery nor the charger with wet hands. There is a risk of electric shock! The battery and the charger may be damaged! CAUTION - Protect the charger and the voltage transformer from oil, grease, aggressive clean- ing agents, thinners, and from damage. - Page 28 Note by the manufacturer: The charger automatically changes over to trickle charge mode once the battery pack is fully charged. The purpose of the trickle charge mode is to maintain the batteries fully charged by compensating the self-discharge. The LED is lit green during the trickle charge mode. Charging batteries in car Turn the C120 off.
- Page 29 Changing the set of batteries NOTE - Observe correct polarity. Black = negative; red = positive. Turn the C120 off. Press the release button and Loosen the screws of the bat- To do so, press the ON/OFF pull battery pack off. tery cover (8 ea.).
- Page 30 Tighten screws. Check function: LED is lit red = battery is being Connect the charger. charged. Put the battery pack on. LED is lit green = battery fully The battery pack locks in charged. place automatically.
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Page 31: Checking Brake Linings / Climbing Feet Linings And Air Pressure
NOTE - The minimum thickness of the brake linings (in the centre) is 1 mm. If the lining thick- ness is less than 1 mm or if the linings are damaged: contact the manufacturer, the AAT field service or a certified partner. -
Page 32: Replacing Fuses
WEEE Directive differs in the respective countries and/or does not apply outside of the EC. Alternatively, you can also return these products to AAT or the competent specialized dealers, where they are collected for correct disposal. -
Page 33: Long-Term Storage
6 6 Long-term storage If the C120 is not used for a longer period of time (e.g. several months), observe the following instruc- tions: » No moisture shall reach the inner parts of the device! » Store C120 in a dry place with low relative humidity. If necessary, protect with foils! »... - Page 34 Turn the C120 on again If the LED is flashing: contact the manufacturer, the AAT field service, or a certified partner. Fault conditions The LED is flashing Fault condition 1 time Overload 2 times Undervoltage, battery pack empty 3 times...
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Page 35: Warranty And Liability
Warranty and liability Warranty AAT Alber Antriebstechnik GmbH grants a warranty of one year for the C120, including all its accesso- ries (with the exception of the lead batteries). The warranty begins at the date of purchase and covers failure of material and errors in manufacturing. - Page 36 AAT Alber Antriebstechnik GmbH Postfach 10 05 60 · 72426 Albstadt · Germany Phone: +49 7431 1295-0 Fax: +49 7431 1295-35 info@aat-online.de · www.aat-online.de Serial number:...
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