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Great Outdoors Gas Grill Owner's Manual

Vermont castings gas grill owner's manual
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Great Outdoors
STAINLESS
Assembly and Owner's Manual
Stainless
Series
Gas Grill
ASSEMBLER / INSTALLER:
Leave these instructions with the consumer.
CONSUMER / USER:
Read all of these instructions and keep them in a safe place for future reference.
FOR YOUR SAFETY
If you smell gas:
1
Shut off gas to the appliance.
2
Extinguish any open flame.
3
Open lid.
4
If odor continues, immediately call
your gas supplier or fire department.
FOR YOUR SAFETY: Never leave a grill unattended when in use.
FOR YOUR SAFETY
1
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2
An unconnected liquid propane
cylinder should not be stored in the
vicinity of this or any other appliance.
TM

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  • Page 1 Great Outdoors STAINLESS Assembly and Owner’s Manual Stainless Series Gas Grill ASSEMBLER / INSTALLER: Leave these instructions with the consumer. CONSUMER / USER: Read all of these instructions and keep them in a safe place for future reference. FOR YOUR SAFETY If you smell gas: Shut off gas to the appliance.
  • Page 2 Statement of Commitment Congratulations and thank you for your purchase of your new Great Outdoors grill. We are pleased that you have recognized the value of the design, function, and quality of components used in this product. We believe it is among the finest on the market.

  • Page 3: Table Of Contents

    Using Your Grill ....... . . Caring for Your Gas Grill ......

  • Page 4: Chapter 1 - Installation

    · Do not use lighter fluid or charcoal briquettes in a gas grill. The flow of combustion and ventilation air is not to be obstructed. The ventilation openings of the cylinder enclosure must be kept free and clear from other debris.

  • Page 5: Liquid Propane Gas Grills

    Refer to the Leak Testing section of this manual. The L.P. Fuel Supply System An L.P. gas grill requires a fuel delivery system made up of a L.P. gas supply cylinder, a fuel regulator with hose and a gas-control valve.

  • Page 6: Gas Cylinder Specifications

    Burner Fuel- Control Valves Valve Fuel Supply Orifice Hose Type 1 Fuel Regulator The L.P. Fuel Supply System (the fuel regulator and hose) FUEL REGULATOR AND HOSES The fuel regulator supplied is equipped with a Type 1 coupling nut. Do not attempt to connect to any other L.P.
  • Page 7 The L.P. cylinder must have a shut-off valve terminating in a Type 1 L.P. gas-cylinder- valve outlet. A Type 1 compatible cylinder with a Type 1 cylinder valve has a positive seating connection that does not permit gas flow until a positive seal has been obtained. The cylinder must be arranged for vapor withdrawal.

  • Page 8: Gas Dealer Instructions

    Take These Instructions to the L.P. Gas Dealer When using a cylinder exchange, be sure the exchanged cylinder is a Type 1 cylinder; a 510 POL cylinder will not fit a Type 1 regulator. FILLING AND PURGING TYPE 1 L.P. GAS CYLINDERS DANGER: Purging and filling of L.P.

  • Page 9: Chapter 2 - Assembly Instructions

    Stainless Series Gas Grill Assembly Instructions Tools needed to assemble grill: · 10mm open-end wrench · phillips-head screwdriver (tools not included) Chapter Getting Started 1. Please follow the steps in the order that they are presented. 2. Assemble the grill where you plan to use 3.

  • Page 10: Step 1 ( Identifying Parts )

    Assembly Step 1 - Identifying the Grill Parts Locate these parts: Side Burner Assembly Side Pillar Panel Front Pillar Panel Warming Rack Cylinder Retainer Wire Not Pictured: master hardware pack (consisting of 1 each of A,B,C,D,E packs) L.P. Tank Not Included Grill Head Assembly KG432 Model: 4-Burner Unit KG540 Model: 5-Burner Unit...

  • Page 11: Step 2 ( Assemble Pillar )

    Assembly Step 2 - Assemble the Pillar Panels Tools Needed: Phillips head screwdriver USE HARDWARE PACK Lock Washer (6) M6x1x10mm Flat Bolt (6) Washer (6) Align one edge of the Front Pillar Panel with the corresponding edge of one Side Pillar Panel as shown.

  • Page 12: Step 3 ( Attach Base )

    Assembly Step 3 - Assemble the Pillar to the Base Tools Needed: Phillips head screwdriver USE HARDWARE PACK M6x1x16mm Washer (10) Bolt (10) Set the Cylinder Support into the hole in the Base as shown with the notch toward the front.

  • Page 13: Step 4 ( Grill Head )

    Assembly Step 4 - Attach the Grill Head to the Pillar Tools Needed: Phillips head screwdriver USE HARDWARE PACK M6x1x16mm Washer (7) Bolt (7) the Assembly LOCATE THESE PARTS: Lock Washer (7) Grill Head Flat Assembly Set the Grill Head Assembly onto the top of the assembled Pillar and Base as shown.

  • Page 14: Step 5 ( Side Tables )

    Assembly Step 5 - Attach the Side Tables Tools Needed: Phillips head screwdriver USE HARDWARE PACK M6x1x16mm Washer (8) Bolt (8) Starting with the Side Burner Table Assembly, line up the mounting holes with the corresponding holes in the side of the Grill Head as shown.

  • Page 15: Step 6 ( Sideburner Knob )

    Assembly Step 6 - Mount the Side Burner Knob Tools Needed: Phillips head screwdriver Burner Control Valve Burner Valve Tube Orifice USE HARDWARE PACK Burner Control Knob Match Holder and Chain Working underneath the Side Burner Assembly, locate and remove the two bolts that are holding the brass burner to the side table.
  • Page 16 Assembly Step 6 - Continued 7. Press the knob onto the control valve stem as shown. Make sure the keyed shaft is properly seated - do not force the knob into place. 9. Attach the Match Holder Chain to the same tab by crimping the s-hook end of the chain through the wire hole.

  • Page 17: Step 7 ( Internal Parts )

    Assembly Step 7 - Assemble Cooking Grids LOCATE THESE PARTS: Heat Tents (KG432 model: 4 pcs) (KG540 model: 5 pcs) Set the Heat Tents into the tub of the grill, one each directly above each burner. There are notches in the shelf to keep the Heat Tents in place.

  • Page 18: Step 8 ( L.p. Gas Cylinder )

    Assembly Step 8 - Grease Pan and L.P. Tank LOCATE THESE PARTS: L.P. Gas Cylinder (filled) Grease Pan INCLUDED Cylinder Retainer Wire 1. Place the Grease Pan underneath the Grill Tub from the back side as shown. There are brackets mounted to the underneath side of the tub to hold the Grease Pan in place.
  • Page 19 Assembly Step 8 - Continued Set the L.P. Gas Cylinder in the bottom of the grill from the back side. The bottom of the cylinder rests inside the hole in the grill base. Insert the bent ends of the tank retainer wire into the retainer holes in the grill base as shown.

  • Page 20: Connecting An L.p. Gas Cylinder

    Connecting the L.P. Gas Cylinder Connecting the Regulator to Cylinder 1. The top knob on the supply cylinder must be closed. See that the top cylinder knob is turned clockwise to a full stop. 2. Check that all the grill burner knobs are turned off.

  • Page 21: Connecting To Natural Gas

    Natural Gas Grills - Connecting to Natural Gas (for specially equipped natural gas grills only) DANGER: EXPLOSIVE AND FLAMMABLE! If the appliance is for connection to natural gas, the gas connections should be made by a qualified installer or a licensed plumber. The gas-supply line must not be installed by the consumer.
  • Page 22 Natural Gas Grills - Connecting to Natural Gas (for specially equipped natural gas grills only) OPERATING THE QUICK-CONNECT Follow all directions on tags attached to hose. 1. To connect the fuel-supply hose to the fuel supply, the shut-off valve must be closed. 2.

  • Page 23: Lighting Instructions

    Stainless Series Gas Grill Use and Care Directions Chapter Leak Testing the Fuel Supply System Lighting Instructions Replacement Parts...

  • Page 24: Leak Testing

    DANGER To prevent fire or explosion hazard: · Do not smoke while performing a leak test. · Do not permit any sources of ignition in the area when testing for leaks. · Perform leak tests outdoors only. · Never perform a leak test near a fire or lame.

  • Page 25: Lighting Instructions

    Lighting Instructions IGNITER LIGHTING SYSTEM The Igniter System consists of an electronic igniter unit, individual burner-mounted ceramic electrodes, and lead wires. Gas is routed to the electrodes at each burner. When the igniter knob is pressed, an electric spark is created at the ceramic electrode.
  • Page 26 Lighting Instructions MATCH LIGHTING IMPORTANT: The match lighting holes are found under the side tables, in the side of the grill tub. When match lighting the grill, use the END gas control knob on the side you are using (closest to the match lighting hole).

  • Page 27: Side Burner Operation

    Side Burner Operation To open the side burner, simply lift up and out on the side burner lid. The lid can be used as additional side table space. DO NOT place more than 10 pounds of weight on the side burner lid. DO NOT close the side burner lid while the side burner is on.

  • Page 28: Using Your Grill

    Blue Holes in Burner Holes in Burner FLAME CHECK Checking the Burner Flame Using Your Gas Grill CONTROL SETTINGS The high flame setting is for quick searing of meat. Sear foods, then finish cooking on a lower setting. A medium setting works best for cooking steaks, pork chops, and hamburgers.

  • Page 29: Caring For Your Gas Grill

    Caring for Your Gas Grill COOKING TIPS Prior to lighting the grill, coat the cooking grids with cooking oil to prevent food from sticking. Preheat the grill with the lid closed about five to ten minutes before cooking. Cook with lid down when possible.

  • Page 30: Cleaning And Maintenance

    Cleaning and Maintenance Inspect and clean the burners regularly. Remove grill components from the grill bottom necessary to get to the burner inside. Use a wire bristle brush to clean the burner surface. A straightened paper clip is useful to remove debris or rust from the small burner ports.

  • Page 31: Replacement Parts

    Stainless Series Replacement Parts Replacement parts are available direct from our warehouse. Some components are not available preassembled and may be ordered separately. For convenience, the following parts list is provided along with a representation of the items listed. Charges for replacement parts and shipping may apply. For warranty replacements, proof of ownership and date of purchase is required.

  • Page 32: Chapter 4 - Outdoor Cooking / Recipes

    Outdoor Cooking Recipes BEEF FLAVORFUL FLANK STEAK 1 beef flank steak (about 2 pounds) 3 tablespoons ketchup 1 tablespoon vegetable oil 1 tablespoon chopped onion 1 teaspoon brown sugar 1 teaspoon Worcestershire sauce 1 garlic clove, minced 1/8 teaspoon pepper Place flank steak in an 11-in.
  • Page 33 POULTRY GRILLED CHICKEN 1 broiler/fryer chicken (3-1/2 to 4 pounds), quartered 1/4 cup vinegar 1/4 cup butter or margarine 1/4 cup water 1/4 teaspoon dried thyme 1/4 teaspoon oregano 1/4 teaspoon rosemary 1/4 teaspoon garlic powder 1/8 teaspoon salt 1/8 teaspoon pepper Place chicken in a shallow glass dish.

  • Page 34: Fish / Seafood

    FISH / SEAFOOD SHRIMP COMBO PACKETS 4 cups peeled potatoes (about 1-1/4 lbs.), sliced 1/8-inch thick 1 cup sliced leeks or mild onions 1 cup chopped plum tomatoes 20 jumbo shrimp (about 1 lb.) peeled and deveined 4 Tablespoon butter 2 teaspoon dill weed, crushed 1 teaspoon garlic powder 1 teaspoon salt...
  • Page 35 VEGETABLES ONION BLOOM 1 Bermuda onion 1 tablespoon butter 2 teaspoons honey 1/2 teaspoon Worcestershire sauce Peel onion; cut 1/2 -inch slice from top of onion and leave root end. Cut onion from top into 8 wedges to within 1/2-inch of root end. Gently pull wedges apart. Brush 12-inch square of heavy-duty aluminum foil with vegetable oil.

  • Page 36: Warranty

    Manufacturer’s Limited Warranty The Great Outdoors grill is guaranteed against broken or damaged parts at the time of purchase. Components are guaranteed against defect as follows: All cast-aluminum and stainless steel panel parts are warranted against burn through and structural failure excluding paint, neglect, or abuse, for 75 years from the date of purchase.

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