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Amadas RMH1000M Manual

Round module handler, 1st edition
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Round Module Handler
Model RMH1000M
1
Edition, S/N 480000
st
January 2011
MAN119
©2011
Rev. 1

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Summary of Contents for Amadas RMH1000M

  • Page 1 Round Module Handler Model RMH1000M Edition, S/N 480000 January 2011 MAN119 ©2011 Rev. 1...
  • Page 2 Round Module Handlers are manufactured by AMADAS Industries. You can find us on the web at: www.amadas.com or email us at: amadas@amadas.com Or contact us at: P.O. Box 1833 P.O. Box 3687 Suffolk, VA 23439 Albany, GA 31701 (mailing) (mailing)

  • Page 3: Table Of Contents

    RMH1000M Introduction Table of Contents Welcome ........... iii Specifications ........iv Dimensions ..........v 1 Safety ............. 1 Overview ..........2 Safety Symbols Used ......2 Protective Devices ......2 Careful Lifting ........2 Hydraulics ......... 2 Transporting the RMH ......3 Safety Symbols ........
  • Page 4 Introduction RMH1000M 3 Operation (continued) 4 Maintenance ........29 Before Performing Maintenance ..30 Support Feet ........23 Transporting the RMH ......24 Regular Maintenance ...... 30 Fork Operation ........25 Parts ..........31 Fork Balance ........25 Lubrication ........32 Optional Shock Absorber ....

  • Page 5: Welcome

    RMH1000M Introduction Welcome With origins dating back to 1963, AMADAS Industries and its predecessors have a long history of providing high-quality, reliable, and innovative equipment for the farming industry. AMADAS equipment is currently at work throughout the United States and in AMADAS many other countries.
  • Page 6 The AMADAS RMH1000M is the heavy- duty solution to moving and loading round cotton modules. The RMH1000M has been Models built specifically to be compatible with the John Deere 7760 Cotton Picker modules.

  • Page 7: Specifications

    Length Base Only 129” Length with Mast 136” Shipping Weight Base RMH1000 2750 lbs Shipping Weight Mast RMH1010 2100 lbs Shipping Weight RMH1000M 4850 lbs Lift Height Base Only 24” Lift Height with Mast 66” Lift cylinders 3.5” x 48”...

  • Page 8: Dimensions

    Introduction RMH1000M Dimensions 100” 136” NOTE! Dimensions shown are of the RMH1000 with the RMH1010 module mast. 1/20/2011 MAN119...
  • Page 9 RMH1000M Introduction 100” 90-114” NOTE! Dimensions shown are of the RMH1000 with the RMH1010 module mast. MAN119 1/20/2011...
  • Page 10 Introduction RMH1000M NOTES viii 1/20/2011 MAN119...

  • Page 11: Safety

    RMH1000M Safety Safety Overview ............. 2 Safety Symbols Used ......2 Protective Devices ........2 Careful Lifting .......... 2 Hydraulics ..........2 Transporting the RMH ........ 3 Safety Symbols ........... 4 Safety Alert Symbol ........ 4 Safety Instructions ........4 Notes ............

  • Page 12: Overview

    If it is necessary to remove a shield should reference knowledgeable perform maintenance, medical source. Such information is essential that the shield be replaced available from Deere & company Medical prior to operating the RMH1000M. Department in Moline, Illinois, USA. (309- 765-8000) 1/20/2011 MAN119...

  • Page 13: Transporting The Rmh

    Safety Transporting the RMH When transporting the RMH, be aware of both the height and length. When the RMH1000M is in the fully raised position, the lights rise to a height of approximately 157 inches. The forks extend behind the tractor 128 inches from the three-point hitch.

  • Page 14: Safety Symbols

    Safety RMH1000M Safety Symbols Safety Alert Symbol DANGER This symbol indicates imminently hazardous situation, which if not avoided, will result in death or serious injury. The use of the word DANGER is limited to the most extreme situations. Extreme care should be This symbol alerts you to possible hazards.

  • Page 15: Safety Guidelines

    RMH1000M Safety Safety Guidelines Learn Your Machine Learn how to operate your machine properly and how to use controls correctly. Do NOT allow anyone to operate the machine without instructions. Anyone who uses this machine should be aware of the safety information contained in this manual.

  • Page 16: Safety Practices

    Safety RMH1000M Safety Practices Servicing the RMH Observe the following safety practices when  Do NOT make any adjustments or attempt operating or servicing your machine. any maintenance while the RMH is in operation. Operating the RMH  Follow all safety warnings for working with hydraulics.

  • Page 17: Safety Decals

    If you replace a part with a decal, ALWAYS replace that decal. 8182  replacement decals, call your AMADAS parts representative. The decals included on the RMH, along with their locations, are shown below and on the following pages. 8183 8119 8191 MAN119...
  • Page 18 Safety RMH1000M 80690 8548 8194 1/20/2011 MAN119...
  • Page 19 RMH1000M Safety Decal Locations 8182 80690 8183 8119 8119 8194 8191 8548 MAN119 1/20/2011...
  • Page 20 Safety RMH1000M NOTES 1/20/2011 MAN119...

  • Page 21: Preparation

    RMH1000M Preparation Preparation Post Delivery Inspection ......12 Assembly ..........12 Hydraulic System ........13 Purge the Fork Cylinder ......14 Purge the Lift Cylinder ......15 Purge the Tilting Cylinders ....16 Install the Lift Mast ........17 MAN119...

  • Page 22: Post Delivery Inspection

    Preparation RMH1000M Post Delivery Inspection Assembly Your RMH1000M is delivered completely Your Round Module Handler has been assembled. However, if you have previously thoroughly inspected at the factory. When you purchased a RMH1000 and wish to add a receive your RMH, carefully check all parts, RMH1010 to complete your Round Module bolts, etc., to make sure no damage has...

  • Page 23: Hydraulic System

    RMH1000M Preparation Hydraulic System WARNING Make sure all hydraulic hoses are correctly attached and that all hose and connection designations match. Before running the RMH for the first time, purge the hydraulic system of air. This is necessary to prevent damage to the RMH and/or injury to you.

  • Page 24: Purge The Fork Cylinders

    Preparation RMH1000M Purge the Fork Cylinder 1. Check the tractor’s hydraulic system to Fork cylinders are located behind shield make sure it has the proper fluid level. 2. Attach the RMH’s hydraulic lines to the tractor’s hydraulics. Attach hydraulic lines to tractor 4.

  • Page 25: Purge The Lift Cylinders

    RMH1000M Preparation Purge the Lift Cylinder 2. Cycle the lift cylinders several times by 1. Raise the mast until the handler is at raising the mast several times to make maximum height. sure all air is out of the system.

  • Page 26: Purge The Tilting Cylinders

    Preparation RMH1000M Purge the Tilting Cylinders 2. Cycle the lift cylinders by tilting the mast 1. Using the tractor hydraulics, raise the mast forward and back as in the photos several off the ground and tilt until the tilting times until all air is purged out of the cylinders are fully extended.

  • Page 27: Install The Lift Mast (Optional)

    RMH1000M Preparation Install the Lift Mast If you purchased the RM1000M as a complete unit, it will arrive completely assembled and the assembly shown here is not required. If Install rear roller you purchase the RMH1000 and RM1010 separately, you will need to connect both units as described.
  • Page 28 Preparation RMH1000M Install the Lift Mast 5. Install the clamp to hold the hoses in place 7. Install the second clamp as shown in the on top of the RMH. photo. Install clamp here Install clamp here 6. Continue routing the hoses over the back of the RMH as shown in the photo below.

  • Page 29: Operation

    RMH1000M Operation Operation Before Beginning ........20 Tractor Hitch ..........20 Attaching the Tractor ......20 Lower Hitch Points ........ 21 Top Hitch Point ........22 Support Feet ......... 23 Transporting the RMH ......24 Fork Operation .......... 25 Fork Balance ......... 25 Optional Shock Absorber ......

  • Page 30: Before Beginning

    RMH. Adjust the tractor’s top link so that the  Follow all instructions in Chapter 2, RMH1000M’s forks sit level with the ground Preparation. when the unit is lowered, as shown below. Tractor Hitch The AMADAS RMH1000 and RMH1000M are...

  • Page 31: Lower Hitch Points

    RMH1000M Operation Lower Hitch Points Position and pin setting for CAT IV There are two lower hitch points on the RMH. The following photos show how to set the link and pins for use with each CAT of hitch. Lower hitch points...

  • Page 32: Top Hitch Point

    Operation RMH1000M Top Hitch Point The photo to the right shows the upper hitch point and how to use each category of hitch. Upper hitch point CAT IV CAT IVN here CAT III here 1/20/2011 MAN119...

  • Page 33: Support Feet

    RMH1000M Operation Support Feet 1. Once the RMH is properly hitched to the tractor and the hitch is raised, pull out the clip and pin from each support foot and remove the support. Clip Support foot in storage Clip position...

  • Page 34: Transporting The Rmh

    Operation RMH1000M Transporting the RMH Always transport the RMH at the lowest practical height. When lifted to its full height, the lights on the RMH extend 157 inches above the ground. Also keep in mind when transporting how far the forks stick out behind the tractor, 128 inches from the three-point hitch.

  • Page 35: Fork Operation

    Fork Balance shock load on the tractor and hitches when the The RMH1000M’s forks are balanced to keep RMH1000M is moved through a field. the bale centered when closed. However, as they open unevenly, they are not balanced When transporting a bale, be sure to extend when in a partially open position.

  • Page 36: Operating The Side Shift Cylinders

    Operation RMH1000M Operating the Side Shift 3. Make sure the cable is securely plugged Cylinders into the box. A side shift box controls the side movement of the forks. When the side shift box is plugged in and switched to ON, the tractor’s hydraulics move the forks in unison over to the left, or in unison to the right.
  • Page 37 RMH1000M Operation Operating the Side Shift Cylinders 5. Flip the switch on the side shift box to the 9. Before continuing operation, open the forks ON position. completely, holding the remote open until both cylinders have reached their maximum strokes.

  • Page 38: Fork Positions

    Operation RMH1000M Fork Positions Forks down and shifted right The following photos show the forks in the different positions possible: Forks down and closed Forks down and shifted left Forks down and fully open Forks fully raised 1/20/2011 MAN119...

  • Page 39: Maintenance

    RMH1000M Maintenance Maintenance Before Performing Maintenance ....30 Regular Maintenance ......30 Parts ............31 Lubrication ..........32 Beginning of Season ........ 34 End of Season .......... 34 MAN119 1/20/2011...

  • Page 40: Before Performing Maintenance

    Maintenance RMH1000M Before Performing WARNING Maintenance When performing maintenance on this RMH:  Do NOT make any adjustments or attempt any maintenance while the RMH is in operation or being towed.  Follow all safety warnings indicated by the decals on the RHM or in this manual.

  • Page 41: Parts

    RMH1000M Maintenance Parts If you need to replace any parts, please contact your AMADAS dealer. Refer to your Parts Catalog for part numbers. When you order parts, have the model and serial numbers available. These are located on plates as shown.

  • Page 42: Lubrication

    Maintenance RMH1000M Lubrication IMPORTANT! It is important to the safety The RMH1000M requires daily lubrication to and efficiency of your RMH that regular maintain optimum performance. Lubricate as lubrication maintenance follows: performed. Failure to lubricate and maintain your RMH can cause premature ...
  • Page 43 RMH1000M Maintenance Grease Point Locations Grease points Grease point MAN119 1/20/2011...

  • Page 44: Beginning Of Season

    Maintenance RMH1000M Beginning of Season End of Season Before you begin using your RMH at the Perform the following maintenance at the end beginning of each season, do the following: of each season to make sure your RMH is properly stored for the winter: 1.

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