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IDEAL TILT-A WAY HYJG 1 Operator's & Parts Manual

Vertical pivot gate single phase vac, three phase vac and 24 vdc vehicular class i, ii, iii, and iv
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TILT-A WAY
HYJG 1
VERTICAL PIVOT GATE
SINGLE PHASE VAC, THREE PHASE VAC
AND 24 VDC
Vehicular Class
I, II, III, and IV
Operators & Parts Manual
NOTE: WHEN ORDERING PARTS, PLEASE HAVE YOUR SERIAL NUMBER
TO ENSURE THE CORRECT PARTS ARE SENT TO YOU.
Manual subject to change with out notice.
Ideal Manufacturing, Inc. • 2011 Harnish Blvd. • Billings, MT 59101
P (406) 656-4360 • F (406) 656-4363
$20.00 USD Funds
Date: 1/10/2020
SERIAL NUMBER _______________________________

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  • Page 1 NOTE: WHEN ORDERING PARTS, PLEASE HAVE YOUR SERIAL NUMBER TO ENSURE THE CORRECT PARTS ARE SENT TO YOU. Manual subject to change with out notice. Ideal Manufacturing, Inc. • 2011 Harnish Blvd. • Billings, MT 59101 P (406) 656-4360 • F (406) 656-4363 $20.00 USD Funds...
  • Page 2 TABLE OF CONTENTS DESCRIPTION PAGE # WARRANTY SAFETY INFORMATION / CLASS OF VEHICULAR GATE / PROTECTION AGAINST ENTRAPMENT GATE SPECIFICATIONS ALTERNATE FENCE SCHEMES GENERAL INFORMATION USER INTERFACE BOARD GENERAL INFORMATION LOGIC BOARD GENERAL INFORMATION MOTOR CONTROL BOARD GENERAL INFORMATION ELECTRICAL DIAGRAM 24 VOLT DC 8, 9 MASTER GATE ELECTRICAL DIAGRAM 24 VOLT DC SLAVE GATE ELECTRICAL DIAGRAM 24 VOLT DC...
  • Page 3 ACTUATOR CYLINDER WITH COMPONENTS 89, 90 OMRON REFLECTIVE TYPE PHOTOEYE BATTERY LOCATION 24 VOLT DC OPERATOR ONLY BALANCE SYSTEM CABLE GUIDE BALANCE SYSTEM – CABLE, SHEAVE & OPTIONAL ICE SCRAPER BARRIER END STANCHION - PHOTO EYE / SURFACE MOUNT STANCHION - PHOTO EYE MAGLOCK MOUNTING BALANCE SYSTEM SPRING TENSIONER UNIT 97, 98...
  • Page 4 Tilt-A-Way HYJG 1 Serial Number _______________ Barrier Size _______ Long _________Tall Barrier Type _________________ Notes:...
  • Page 5 Ideal Manufacturing will repair or replace the defective part at its option. This warranty excludes electrical components and damage due to Acts of God, unauthorized modifications, misuse, abuse or negligence to this product.
  • Page 6 IMPORTANT SAFETY INFORMATION Before installing the installer should read and understand the owners manual and safety instructions. The owner should read, and keep this owners manual. Read and Follow All Instructions. WARNING-TO REDUCE THE RISK OF INJURY OR DEATH TO PERSONS Do not operate gate unless all safety devices are connected and working properly.
  • Page 7 Specifications Model# HYJG 1 Operator Size 28” W x 50” T x 120”L Operator Weight 1,800 lbs. Maximum Barrier Size 375 lbs Voltage Phase Cir. Reg. Amps. Act. Draw 208/240 VAC 208/240 VAC 480 VAC Control Board Voltage 24 VDC For 24 VDC motor operator Voltage Cir.
  • Page 8 ALTERNATE FENCE SCHEMES HYJG 1 IDEAL MANUFACTURING INC.
  • Page 9 Tilt-A-Way HYJG 1 GENERAL INFORMATION Tilt-A-Way HYJG vertical pivot gate operates on various voltages. They are 240-vac single phase, 240-vac three phase, 480-vac three phase, or 24-vdc. If the gate operates on 24-vdc it well need two 12-vdc batteries (batteries not included). We recommend two 12-volt dc maintenance free lead acid deep cycle series 27 battery 85 amp hours or equivalent.
  • Page 10 When in sub menus, and after changing adjustable setting the SW1 button will save the change when pushed. The interface does not have to be connected to the Logic Board for the gate to open or close. See program section of this manual for full program menus. 2/17/2014 HYJG-201 IDEAL MANUFACTURING INC.
  • Page 11 (NO and NC) Aux Relay #2 dry contact (NO) Controller Ground Aux Relay #1 dry contact (NO) Prewarn dry contacts (NO and NC) Entrapment dry contact (NO) 24 Volt DC Power Out 5 amp Fuse Protected 6-10-2015 HYJG-202 IDEAL MANUFACTURING INC.
  • Page 12 Wires To Motor Contactor Wires To Close Solenoid Valve WiresTo Open Solenoid Valve Power In From Logic Board Wires From Logic Board IDEAL MANUFACTURING INC. 6-10-2015 HYJG-203...
  • Page 13 TILT-A-WAY HYJG 1 BASIC ELECTRICAL HARDWARE 24-VDC DRAWING HYJG-204 ON PAGE 9 SINGLE GATE DRAWING HYJG-205 ON PAGE 10 MASTER GATE PART NO. DESCRIPTION P00961 ENCLOSURE PEO670 CIRCUIT BREAKER (15 AMP) PEO671 CIRCUIT BREAKER (40 AMP) PEO202I INTERFACE BOARD PEO202L LOGIC BOARD PEO202H MOTOR BOARD...
  • Page 14 TILT-A-WAY HYJG 1 SINGLE GATE 24 VOLT DC ENT/MAIN ENT/SUB DOWN EXIT/SUB SAVE IDEAL MANUFACTURING INC.
  • Page 15 TILT-A-WAY HYJG 1 MASTER GATE 24 VOLT DC ENT/MAIN ENT/SUB DOWN EXIT/SUB SAVE IDEAL MANUFACTURING INC.
  • Page 16 TILT-A-WAY HYJG 1 SLAVE GATE 24 VOLT DC IDEAL MANUFACTURING INC.
  • Page 17 TILT-A-WAY HYJG 1 BASIC ELECTRICAL HARDWARE 240-VAC SINGLE PHASE DRAWING HYJG-207 ON PAGE 13 SINGLE GATE DRAWING HYJG-208 ON PAGE 14 MASTER GATE PART NO. DESCRIPTION P00961 ENCLOSURE PEO602 CIRCUIT BREAKER 100117B POWER SUPPLY (24-VDC) PEO202I INTERFACE BOARD PEO202L LOGIC BOARD PEO202H MOTOR BOARD PEO202C...
  • Page 18 TILT-A-WAY HYJG 1 SINGLE GATE 240 VOLT SINGLE PHASE ENT/MAIN ENT/SUB DOWN SAVE EXIT/SUB IDEAL MANUFACTURING INC.
  • Page 19 TILT-A-WAY HYJG 1 MASTER GATE 240 VOLT SINGLE PHASE ENT/MAIN ENT/SUB DOWN EXIT/SUB SAVE IDEAL MANUFACTURING INC.
  • Page 20 TILT-A-WAY HYJG 1 SLAVE GATE 240 VOLT SINGLE PHASE IDEAL MANUFACTURING INC.
  • Page 21 TILT-A-WAY HYJG 1 BASIC ELECTRICAL HARDWARE 240-VAC THREE PHASE DRAWING HYJG-210 ON PAGE 17 SINGLE GATE DRAWING HYJG-211 ON PAGE 18 MASTER GATE PART NO. DESCRIPTION P00961 ENCLOSURE PEO640 CIRCUIT BREAKER 100117B POWER SUPPLY (24-VDC) PEO202I INTERFACE BOARD PEO202L LOGIC BOARD PEO202H MOTOR BOARD PEO202C...
  • Page 22 TILT-A-WAY HYJG 1 SINGLE GATE 240 VOLT THREE PHASE ENT/MAIN ENT/SUB DOWN EXIT/SUB SAVE IDEAL MANUFACTURING INC.
  • Page 23 TILT-A-WAY HYJG 1 MASTER GATE 240 VOLT THREE PHASE ENT/MAIN ENT/SUB DOWN EXIT/SUB SAVE IDEAL MANUFACTURING INC.
  • Page 24 TILT-A-WAY HYJG 1 SLAVE GATE 240 VOLT THREE PHASE IDEAL MANUFACTURING INC.
  • Page 25 TILT-A-WAY HYJG 1 BASIC ELECTRICAL HARDWARE 480-VAC THREE PHASE DRAWING HYJG-213 ON PAGE 21 SINGLE GATE DRAWING HYJG-214 ON PAGE 22 MASTER GATE PART NO. DESCRIPTION P00961 ENCLOSURE PEO641 CIRCUIT BREAKER 100117B POWER SUPPLY (24-VDC) PEO202I INTERFACE BOARD PEO202L LOGIC BOARD PEO202H MOTOR BOARD PEO202C...
  • Page 26 TILT-A-WAY HYJG 1 SINGLE GATE 480 VOLT THREE PHASE ENT/MAIN ENT/SUB DOWN EXIT/SUB SAVE IDEAL MANUFACTURING INC.
  • Page 27 TILT-A-WAY HYJG 1 MASTER GATE 480 VOLT THREE PHASE ENT/MAIN ENT/SUB DOWN EXIT/SUB SAVE IDEAL MANUFACTURING INC.
  • Page 28 TILT-A-WAY HYJG 1 SLAVE GATE 480 VOLT THREE PHASE IDEAL MANUFACTURING INC.
  • Page 29 THE GATE WILL STOP AND REVERSE WHEN CLOSING TO FULL OPEN AND SET THE AUTO CLOSE TIMER TILT-A-WAY HYJG 1 REFLECTIVE TYPE PHOTO EYE PART NO. DESCRIPTION REF NO. REQ NO PEO454 (set) Photo Eye 24-VDC PEO455 Hood ( not shown) IDEAL MANUFACTURING INC. 6-15-2015 HYJG-216...
  • Page 30 Light Module - Amber - Flashing 12 VDC PEO368 PEO367 Light Module - Red - Steady 12 VDC PEO360 Pole Mount Base Single Tone Sound Module (not shown) (Optional) 12 VDC PEO369 Incandescent Lamp (not shown) (replacement) 12 VDC PEO370 IDEAL MANUFACTURING INC. 6-15-2015 HYJG-217...
  • Page 31 Electromagnetic Armature (Located stationary at outer end of barrier or at outer end of an opposite barrier) Electromagnetic Lock ( Located at outer end of barrier 24 VDC) PEO277 PEO246 1/2" Strain Relief Fitting (one at barrier lower pipe) 6-15-2015 HYJG-218 IDEAL MANUFACTURING INC.
  • Page 32 TILT-A-WAY HYJG 24 VDC EMERGENCY STOP COMPONENTS REF. REQ. PART NO. DESCRIPTION PEO678 Relay (not shown) PEO606A Socket, Relay Emergency Stop Button PEO257 6-15-2015 HYJG-219 IDEAL MANUFACTURING INC.
  • Page 33 TILT-A-WAY HYJG 240 VAC SINGLE PHASE EMERGENCY STOP COMPONENTS REQ. REF. PART NO. DESCRIPTION PEO678 Relay (not shown) PEO606A Socket, Relay Emergency Stop Button PEO257 6-16-2015 HYJG-220 IDEAL MANUFACTURING INC.
  • Page 34 TILT-A-WAY HYJG 240 VAC THREE PHASE EMERGENCY STOP COMPONENTS REQ. REF. PART NO. DESCRIPTION PEO678 Relay (not shown) PEO606A Socket, Relay Emergency Stop Button PEO257 6-16-2015 HYJG-221 IDEAL MANUFACTURING INC.
  • Page 35 TILT-A-WAY HYJG 480 VAC THREE PHASE EMERGENCY STOP COMPONENTS REQ. REF. PART NO. DESCRIPTION PEO678 Relay (not shown) PEO606A Socket, Relay Emergency Stop Button PEO257 6-16-2015 HYJG-222 IDEAL MANUFACTURING INC.
  • Page 36 TILT-A-WAY HYJG 1 MANUAL KEY SWITCH PART NO DESCRIPTION REQ NO as req'd PEO263 Manual Key Switch IDEAL MANUFACTURING INC. 6-16-2015 HYJG-223...
  • Page 37 PRESS AND RELEASE BUTTON SW1 TO SAVE SELECTION PRESS AND RELEASE BUTTON SW2 UNTIL YOU HAVE EXITED ALL MENUS PART NO. DESCRIPTION REF NO. REQ NO PEO284 Delay Timer PEO605A Socket, Relay PEO679 Relay Vehicle Indicator Light ( supplied by customer) 6-16-2015 HYJG-224 IDEAL MANUFACTURING INC.
  • Page 38 PRESS AND RELEASE BUTTON SW1 TO SAVE SELECTION PRESS AND RELEASE BUTTON SW2 UNTIL YOU HAVE EXITED ALL MENUS PART NO. DESCRIPTION REF NO. REQ NO PEO606A Socket, Relay PEO678 Relay Vehicle Indicator Light ( supplied by customer) 6-16-2015 HYJG-225 IDEAL MANUFACTURING INC.
  • Page 39 PRESS AND RELEASE BUTTON SW1 TO SAVE SELECTION PRESS AND RELEASE BUTTON SW2 UNTIL YOU HAVE EXITED ALL MENUS PART NO. DESCRIPTION REF NO. REQ NO PEO606A Socket, Relay PEO678 Relay Vehicle Indiacator Light ( supplied by customer) 6-16-2015 HYJG-226 IDEAL MANUFACTURING INC.
  • Page 40 PRESS AND RELEASE BUTTON SW1 TO SAVE SELECTION PRESS AND RELEASE BUTTON SW2 UNTIL YOU HAVE EXITED ALL MENUS PART NO. DESCRIPTION REF NO. REQ NO PEO606A Socket, Relay PEO678 Relay Vehicle Indiacator Light ( supplied by customer) 6-16-2015 HYJG-227 IDEAL MANUFACTURING INC.
  • Page 41 NOTE: ALL INPUTS FOR FOR HYJG ARE 24 VOLT DC POSITIVE TILT-A-WAY HYJG 1 SIREN OPERATED SENSOR DC VOLTS AND AC VOLTS SINGLE PHASE AND THREE PHASE Date: 6-16-2016 HYJG 228 IDEAL MANUFACTURING INC.
  • Page 42 SOS VIII INSTALLATION AND TESTING INSTRUCTIONS ***DRILLING ANY ADDITIONAL HOLES IN THE ENCLOSURE WILL VOID THE WARRANTY!!! Mounting the Unit 1. Remove the face plate of the SOS VIII unit. 2. Identify a location inside the fence to mount the SOS VIII unit. Do not select a location inside the gate operator enclosure or near any noisy machinery that could interfere with the sensor picking up the siren.
  • Page 43 Testing the Unit Properly testing the unit involves two sensitivity tests: a CD test and a live siren test. SOS recommends keeping the sensitivity at the lowest setting that will still trigger the gate. 10. Begin the CD test by turning the sensitivity dial clockwise to setting 9 (maximum sensitivity). 11.
  • Page 44 TILT-A-WAY HYJG 1 ELECTRICAL LOOP WIRING 6-17-2015 HYJG-229 IDEAL MANUFACTURING INC.
  • Page 45 Operating Instructions...
  • Page 46 ULT-PLG ™ Plug-In Vehicle Loop Detector Instruction Manual The ULT-PLG plug-in style vehicle loop detector senses metallic objects near an induction loop. This vehicle detector may be used in center, reverse and exit loop positions. The ULTRAMETER™ display allows for easy set-up by displaying the optimum sensitivity setting for detecting a vehicle near the loop while ignoring interference.
  • Page 47 Wiring Connections 10 Pin Female Connector Connector Pin Description Loop Connection Loop Connection Power + (12-24 VDC) No Connection No Connection Output B Output B Inverted Presence Output Power + (12-24 VDC) Ground Settings & Display 1. DIP Switch The DIP switch settings are explained on the next page. 2.
  • Page 48 The Automatic Sensitivity Boost causes the sensitivity Automatic to increase following initial detection. This feature is useful Sensitivity DIP Switch 8 to prevent dropout when detecting high-bed vehicles. Boost The sensitivity returns to its normal setting after the vehicle ASB Enabled exits the loop.
  • Page 49 Loop Installation NEW SLAB POUR Ty-wrap 1-1/4” PVC pipe to the top of the rebar in the size and configuration of the loop (ex. 4’ x 8’). Then ty-wrap the loop to the top of the PVC frame. This stabilizes the loop during the pour and separates it from the rebar.
  • Page 50 Installation 1. Plug the ULT-PLG into the operator according to instructions provided by the manufacturer. 2. Configure the DIP switches according to preferences. Refer to Settings & Display for more information. 3. If using multiple loops or suspect crosstalk/interference from the environment, perform a frequency count on each detector to confirm that the operation frequencies are different.
  • Page 51 Troubleshooting Symptom Possible Cause Solution Green LED not on No power Check the power supplied to the ULT-PLG on pins 9 and 10. Voltage should read between 12-24 VDC. Green LED Loop wire shorted or open Check the loop resistance with a multimeter to confirm a fast flash reading between 0.5 ohms and 5 ohms.
  • Page 52 BLANK PAGE ULT-PLG™ Operating Instructions Document no. 10180904 Revision 1.3 6/3/15...
  • Page 53 BLANK PAGE ULT-PLG™ Operating Instructions Document no. 10180904 Revision 1.3 6/3/15...
  • Page 54 BLANK PAGE ULT-PLG™ Operating Instructions Document no. 10180904 Revision 1.3 6/3/15...
  • Page 55 BLANK PAGE ULT-PLG™ Operating Instructions Document no. 10180904 Revision 1.3 6/3/15...
  • Page 56 4564 Johnston Parkway Cleveland, Ohio 44128 United States of America www.emxinc.com Technical Support: (216) 834-0761 technical@emxinc.com Sales: (216) 518-9888 Fax: (216) 518-9884 salessupport@emxinc.com ULT-PLG™ Operating Instructions Document no. 10180904 Revision 1.3 6/3/15...
  • Page 57 ARMING LOOP WILL LATCH AN AUXILIARY OUTPUT RELAY IF THE AUXILIARY OUTPUT RELAY FUNCTION HOLD AUX RELAY ON ARMING LOOP ASSERTION HAS BEEN SELECTED IN THE AUXILIARY I / O SUBMENU IN TIMING AND OPTIONS MENU 3/24/2016 HYJG-230 IDEAL MANUFACTURING INC.
  • Page 58 RADIO RECEIVER - THREE BUTTON REF. REQ. PART NO. DESCRIPTION PEO272 Radio Receiver Model 850LM Radio Transmitter 1-Button Model 811LM as req PEO273A Radio Transmitter 3-Button Model 813LM as req PEO273B G00131 Radio Receiver Mounting Plate (not shown) IDEAL MANUFACTURING INC. Date: 3/24/2016 HYJG-231...
  • Page 59 RADIO RECEIVER - SINGLE BUTTON REQ. REF. PART NO. DESCRIPTION PEO272 Radio Receiver Model 850LM Radio Transmitter 1-Button Model 811LM as req PEO273A as req Radio Transmitter 3-Button Model 813LM PEO273B G00131 Radio Receiver Mounting Plate (not shown) IDEAL MANUFACTURING INC. Date: 3/24/2016 HYJG-232...
  • Page 60 3-CHANNEL UNIVERSAL RECEIVER MODELS 850LM AND 850LMC APPLICATION The receiver can be used as a single or three channel receiver to control up to 3 gates or commercial door operators. The receiver can To prevent possible SERIOUS INJURY or DEATH from electrocution: also be used with a 3-button remote control to operate the OPEN, •...
  • Page 61 WIRING CONTINUED OPEN, CLOSE, STOP Single Operator Receiver 3-Button Control Device Refer to your commercial door operator or gate operator wiring diagrams for instructions on connecting two or more 3-Button control devices. PROGRAMMING PROGRAM A SINGLE BUTTON REMOTE CONTROL 1 Press and release the Learn button for the selected channel on the receiver.
  • Page 62 AVERTISSEMENT AVERTISSEMENT AVERTISSEMENT RADIO UNIVERSELLE AVEC 3 CANAL MODÈLES 850LM ET 850LMC UTILISATION ATTENTION AVERTISSEMENT AVERTISSEMENT Cet appareil peut s’utiliser comme récepteur à un ou trois canaux de manière à commander jusqu’à trois ouvre-porte ou ouvre-portail commerciaux. Il peut aussi Pour prévenir le risque de BLESSURES GRAVES ou de DÉCÈS par s’utiliser avec une télécommande à...
  • Page 63 CÂBLAGE (SUITE) OUVERTURE, FERMETURE, Operator(s) singulier ARRÊT Récepteur Poste à 3 boutons Consulter les schémas de câblage de l’ouvre-porte ou de l’ouvre-portail pour obtenir des instructions sur la connexion de deux ou plusieurs télécommandes à 3 boutons. PROGRAMMATION PROGRAMACIÓN DE UN CONTROL REMOTO DE 1 BOTÓN 1 Presser et relâcher le bouton de programmation du canal sélectionné...
  • Page 64 GATE KEY REMOTE CONTROLS MODELS 811LM AND 813LM Introduction This product is for use with models 850LM and 860LM universal receivers as well as any To prevent possible SERIOUS INJURY or Security✚ 2.0™ compatible LiftMaster gate DEATH from a moving gate or garage door: operators.
  • Page 65 The Remote Control Battery The 3 volt battery should produce power for 1 year. Dispose of old batteries properly. To prevent possible SERIOUS INJURY or DEATH: • NEVER allow small children near batteries. • If battery is swallowed, immediately notify doctor.
  • Page 66 TÉLÉCOMMANDES CLÉ D’OUVERTURE DE BARRIÈRE MODÈLES 811LM ET 813LM Introduction AVERTISSEMENT AVERTISSEMENT Cet article est utilisé avec les récepteurs universels modèles 850LM et 860LM, ainsi qu’avec toute commande de barrière LiftMaster compatible au Afin d’éliminer les risques de BLESSURES GRAVES ou de MORT découlant de l’actionnement d’une Security✚...
  • Page 67 La pile de télécommande La pile de 3 V devrait produire suffisamment de AVERTISSEMENT AVERTISSEMENT puissance pour au moins un an. Se débarrasser des vieilles piles convenablement. Pour prévenir d’eventuelles BLESSURES GRAVES ou la MORT : AVERTISSEMENT • Ne JAMAIS laisser de petits enfants à proximité des piles.
  • Page 68 TILT-A-WAY HYJG 1 REMOTE CONTROL STATION PEDESTAL AND GATELOCK REF NO. PART NO. DESCRIPTION REQ NO Single Height Pedestal Dual Height Pedestal 72" in Height Concrete Support Pier 15" X 15" X 24" Deep 1" in Diameter Electrical Conduit with 2 1/2" projection above Concrete. Conduit Routed from Barrier Pedestal.
  • Page 69 PEO652-A Length Close safety, with resistor Closing Edge Holding Track (Length is required) PEO654 Junction Box PEO410 18/5 S O Cord AS REQ 1/2" Strain Relief Fitting (not shown) PEO246 Junction Box Cover (not shown) PEO237 10/1/2018 HYJG-234 IDEAL MANUFACTURING INC.
  • Page 70 Reversing Edge Rubber Strip (Length is required) (Insert in track from front) PEO244-Length C Switch (Order length as required) (Insert in track from front) as req. 8 X 3/4" Tapping Phillips Pan Head Screw Cord From C Switch IDEAL MANUFACTURING INC. 3/24/2016 HYJG-235...
  • Page 71 Tilt- A-Way HYJG 1 Control Board Program Menu 8/15/2018 To Enter Main Menu press and hold button SW2 for about 4 seconds. To view menus press and release button SW4 to scroll up, and SW3 to scroll down. To enter menu, or submenu press and release button SW1. To save changes to submenus press and release button SW1.
  • Page 72 o Output Status. In this submenu you can view witch output relays are latched, or unlatched.  Output state entrapment (K1) “relay not energized / relay energized”  Output state prewarn (K2) “relay not energized / relay energized”  Output state auxiliary #1 (K3) “relay not energized / relay energized”...
  • Page 73  Pause delay before direction reversal (factory set Enabled) “Disabled / Enabled” o Safety Responses  Maximum motor run (0:30 seconds factory set) “0:05 to 1:30”  Motion reversal on safety (factory set Enabled) “Disabled / Enabled”  Safety sets the auto-close timer (factory set Enabled) “Disabled / Enabled”...
  • Page 74 o Auto-Open schedule. When auto-open schedule is set no function will close gate until auto-open schedule ends.  Auto-Open gate enable Schedule # 1 “Disabled / Enabled”  Auto-Open gate start time Schedule # 1 “set for time to start auto- open am or pm and day of week”...
  • Page 75 auxiliary input #2 / hold aux relay on any motion / hold aux relay on arming loop assertion”  Auxiliary output #2 pulse duration “0.1 seconds to 5.0 seconds”  Auxiliary output #3 function “output disabled / secondary entrapment alarm / hold aux relay when maintenance due / hold aux relay on auto-close delay / unlock pulse / pulse aux relay on close limit switch / pulse aux relay on open limit switch / pulse aux relay on open motion / pulse aux relay on close motion / hold aux...
  • Page 76  If service reminder on or after date is Enabled then the date can be set here “08/21/2021” o Test relays  Relay Test / Latch“no latched relays / latch relay K1 / latch relay K2 / latch relay K3 / latch relay K4 / latch relay K5” o Factory config.
  • Page 77 BLANK PAGE FOR NOTES...
  • Page 79 PROPORTIONAL VALVE DRIVER SETTINGS The Lynch Electronics Digital Display Proportional Valve Driver has been set at Ideal Mfg., Inc. and should not need any adjustments. If for some reason the settings need to be checked, or reset the following are the Ideal Mfg., Inc. suggested settings.
  • Page 80 TILT-A-WAY HYJG 1 PROPORTIONAL VALVE DIAGRAM NOT ALL COMPONENTS AND WIRES SHOWN FOR CLARITY 24 VOLT DC UNIT SHOWN USE SAME PROCEDURE FOR AC UNIT ENCLOSURE ENT/MAIN ENT/SUB DOWN EXIT/SUB SAVE SOLENOID VALVE DRIVER HYDRAULIC PUMP UNIT IDEAL MANUFACTURING INC.
  • Page 81 DESCRIPTION PEO247 Cylinder Heating Strip In Tank Oil Heater with Thermostat (120 VAC) TWO462 Hydraulic Pump & Reservoir Insulating Cover 100135 Cylinder Insulating Cover 100134 Electrical Box Heating Strip PEO252 Electrical Box Insulating Cover Date: 3-24-2016 HYJG-237 IDEAL MANUFACTURING INC.
  • Page 82 PART NO. DESCRIPTION PEO247 Cylinder Heating Strip In Tank Oil Heater with Thermostat TWO520 Hydraulic Pump & Reservoir Insulating Cover 100135 Cylinder Insulating Cover 100134 Electrical Box Heating Strip PEO252 Electrical Box Insulating Cover Date: 3-24-2016 HYJG-238 IDEAL MANUFACTURING INC.
  • Page 83 PART NO. DESCRIPTION PEO247 Cylinder Heating Strip In Tank Oil Heater with Thermostat TWO520 Hydraulic Pump & Reservoir Insulating Cover 100135 Cylinder Insulating Cover 100134 Electrical Box Heating Strip PEO252 Electrical Box Insulating Cover Date: 3-24-2016 HYJG-239 IDEAL MANUFACTURING INC.
  • Page 84 5/16 x 4" Eye Bolts (3 per end) ID1063 Wire Crimp ID1064 5/16" Hex Nut 3/8" x 2 1/4" Hex Bolt for Aluminum Brace or 3/8" x 2" Hex Bolt for Steel Brace 3/8" Lock Washer 3/8" Hex Nut DATE: 3-24-2016 HYJG-248 IDEAL MANUFACTURING INC.
  • Page 85 TILT-A-WAY HYDRAULIC VERTICAL PIVOT GATE OPERATOR FIELD INSTALLATION DRAWING # HYJG-241 PAGE 67 HYJG 1 REF. NO. DESCRIPTION Note: If gate does not operate on first try, but hydraulic pump runs switch 2 power lines to reverse pump rotation. 1. Control pedestal HYJG 2.
  • Page 87 TILT-A-WAY HYJG 1 HYDRAULIC OPERATOR BALANCE SYSTEM ADJUSTMENT DRAWING HYJG-242 TILT-A-WAY road gate must be balanced to offer the least amount of resistance against movement at both up and down extreme positions or combination of both. Balance adjustment is accomplished by cable tension, cable sheave position or combination of both. Two cable systems are incorporated in the balance system.
  • Page 88 TILT-A-WAY HYDRAULIC VERTICAL PIVOT GATE HYJG BALANCE SYSTEM ADJUSTMENT IDEAL MANUFACTURING INC. DATE: 3-24-2016 HYJG-242...
  • Page 90 TILT-A-WAY HYDRAULIC VERTICAL PIVOT GATE BALANCE SYSTEM CABLE, SPRING, AND SHEAVE REPLACEMENT INSTRUCTIONS NOTE: TURN POWER OFF BEFORE REPLACING BALANCE SYSTEM COMPONENETS. WHEN REPLACING BALANCE SYSTEM COMPONENETS ALWAYS CHECK THE SHEAVE BEARINGS, AND REPLACE IF NEEDED. MAKE SURE THE TENSION CABLE IS IN THE GROVE OF CABLE SHEAVE WHEN TIGHTENING THE SPRING.
  • Page 91 TILT-A-WAY HYDRAULIC VERTICAL PIVOT GATE GENERAL ARRANGEMENT AND MAINTENANCE MAINTENANCE MUST BE DONE EVERY 5000 OPERATIONS OR YEARLY HYJG 1 DWG # HYJG-244 REF NO. DESCRIPTION Control Pedestal Frame For covering. See Drawing HYJG-240 Page 65 Barrier Unit See Drawing HYJG-248 Page 81 Hydraulic Pump &...
  • Page 93 TILT-A-WAY HYDRAULIC VERTICAL PIVOT GATE HYJG 1 BARRIER CARRIAGE DRAWING HYJG-245 REF NO. PART NO. DESCRIPTION REQ’D NO. FGO147-C Barrier Carriage Frame (standard) FGO147-B Barrier Carriage Frame (short) FGO147-D Barrier Carriage Frame (use with 1 ½” x 3” hex bolt) TWO101 Pillow Block Bearing 1/2”...
  • Page 94 " X 3" PIVOT HEX BOLT STANDARD CARRIAGE FGO147-C WITH 1 " X 9 " PIVOT PIN DRAWN Ideal Mfg., Inc. T Henry 12/7/2015 CHECKED 2011 Harnish Blvd. Billings MT 59101 Tel. (406) 656-4360 1/25/2019 TITLE HYJG 1 BARRIER CARRIAGE...
  • Page 95 TILT-A-WAY HYJG 1 HYDRAULIC CYLINDER WITH COMPONENTS ITEM PART NUMBER QTY DESCRIPTION 100234 1 STRING POTENTIOMETER 100235 2 U BOLT FGO194 1 PLASTIC RUNNER BEARING FGO198 1 ROD END PIVOT SHAFT FGO199 1 PLASTIC RUB WASHER FGO208 1 BEARING SLEEVE PRESSURE WASHER G00120 1 FOOT CLEVES G00123...
  • Page 97 THE GATE WILL STOP AND REVERSE WHEN CLOSING TO FULL OPEN AND SET THE AUTO CLOSE TIMER TILT-A-WAY HYJG 1 REFLECTIVE TYPE PHOTO EYE PART NO. REF NO. DESCRIPTION REQ NO PEO434 Photo Eye 24-VDC IDEAL MANUFACTURING INC. 7-13-2017 HYJG-216 OM...
  • Page 99 TILT-A-WAY HYDRAULIC VERTICAL PIVOT GATE HYJG 1 BALANCE SYSTEM CABLE GUIDE REF. REQ. PART NO. DESCRIPTION FGO707 Support Carriage on Pedestal Frame Plastic Roller FGO127 Shaft FGO128 3/16" x 1 1/2" Stainless Cotter Pin IDI006 HYJG-250 3-25-2016 IDEAL MANUFACTURING INC.
  • Page 100 1/2-13 NYLOCK HEX NUT TWO110-1 TENSION CABLE 72 1/2" TWO110-2 TENSION CABLE 95 1/2" 1/2-13 HEX NUT (optional) PEO450 ICE SCRAPER BOLT (optional) DRAWN Ideal Mfg., Inc. T Henry 12/9/2015 CHECKED 2011 Harnish Blvd. Billings MT 59101 Tel. (406) 656-4360 3/25/2016 TITLE NOTE: WHEN ORFERING CABLES, MAKE SURE YOU HAVE THE SERIAL NUMBER OF YOUR GATE.
  • Page 101 DESCRIPTION REQ NO FGO407 Surface Mount Stanchion Unit PEO454 Photo Eye ( 2 on operator) FGO406 Photo Eye Mount 5/16" x 1" Bolt 5/16" Lock Washer 5/16" Hex Nut 3/4" x 6" Exposed Bolts IDEAL MANUFACTURING INC. Date: 3-25-2016 HYJG-254...
  • Page 102 1/2-13 X 3 Hex Bolt 1/2 FLAT WASHER 1/2 LOCK WASHER 1/2-13 Hex Nut FREE END OF GATE BARRIER THIS SIDE OF STANCHION DRAWN IDEAL MFG., INC. THenry 5/20/2011 CHECKED 2011 Harnish Blvd. Billings MT 59101 Tel. (406) 656-4360 7/25/2014...
  • Page 103 TILT-A-WAY HYDRAULIC VERTICAL PIVOT GATE BALANCE SYSTEM SPRING TENSIONER UNIT DRAWING HYJG-251 (2 ASSEMBLIES INCLUDED REF NO. PART NO. DESCRIPTION REQ’D NO. Operator Frame Safety Device Brackets Tension Spring TWO137 500 Pound Blue As required TWO138 1000 Pound Yellow As required TWO139 1500 Pound Orange As required...
  • Page 105 TILT-A-WAY HYDRAULIC VERTICAL PIVOT GATE HYJG 1 HYDRAULIC SYSTEM DRAWING HYJG-252 REF NO. PART NO. DESCRIPTION REQ’D NO. TWO575-1 Hydraulic Cylinder 100125 Hydraulic Pump & Reservoir Set Single Phase 100126 Hydraulic Pump & Reservoir Set 24 VDC 100135 Hydraulic Pump & Reservoir Set Three Phase TWO528 #6 MORB X #6 MJIC Adapter TWO402...
  • Page 107 TILT-A-WAY HYDRAULIC VERTICAL PIVOT GATE HYJG 1 HYDRAULIC UNIT REF NO. PART NO. DESCRIPTION 100125A 1 HP, 110/220 VAC 1PH, TEFC, MOTOR 100137 1 HP, 24 VDC, TEFC, MOTOR 100136A 1 HP, 240/480 VAC 3 PH, TEFC, MOTOR 100145 3/8" TUBING RETURN TWO512 GEAR PUMP TWO513...
  • Page 108 FACTORY SET AT 385 PSI DO NOT EXCEED THIS SETTING 100140 TILT-A-WAY HYDRAULIC VERTICAL PIVOT GATE HYJG 1 HYDRAULIC UNIT DRAWN Ideal Mfg., Inc. T Henry 12/15/2015 CHECKED 2011 Harnish Blvd. Billings MT 59101 Tel. (406) 656-4360 3/25/2016 TITLE HYJG 1 HYDRAULIC UNIT...
  • Page 109 Tilt-A-Way HYJG Trouble Shooting Guide When calling Ideal Mfg., Inc. for trouble shooting help please note which lights on all of the boards are on. The following lights are normally on. Logic Board. Light P1 (red power light). Light CAN1 (green communication to Motor Board, red communication lost to Motor Board) Light I3 (red stop circuit normally closed).
  • Page 110 Trouble Shooting Guide PROBLEM DISPLAY LIGHTS SOLUTION Gate opened and will not close Full Open Aux timer is active. Clear input to I5 Pending Auto Close CAN1 Aux timer. Gate opened and will not close Full Open Timer hold is active. Clear input to I6 Pending Auto Close CAN1 Timer hold.
  • Page 111 Trouble Shooting Guide PROBLEM DISPLAY LIGHTS SOLUTION Gate stopped mid-travel Stopped mid-travel UL Entrapment activated. Check for Entrapment stop CAN1 obstructions in operator and around Obstruction detected (red) barrier. Push red UL rest button. UL reset to clear A1 (red) Check inherent settings.
  • Page 112 INFORMATIONS IMPORTANTES SUR LA SÉCURITÉ Avant d'installer le programme d'installation doit lire et comprendre les instructions du manuel et de sécurité du propriétaire. Le propriétaire doit lire et conserver ce manuel du propriétaire. Lire et suivre toutes les instructions. AVERTISSEMENT-POUR RÉDUIRE LE RISQUE DE BLESSURES OU LA MORT AUX PERSONNES 1.
  • Page 113 Tilt-A-Way HYJG 1 INFORMATIONS GÉNÉRALES Tilt-a-way HYJG porte pivot vertical fonctionne sur différentes tensions. Ils sont 240-vac monophasé, 240-vac triphasé, 480-vac triphasé, ou 24 Vcc. Si la porte fonctionne sur 24 Vdc bien besoin de deux batteries de 12 Vdc (piles non comprises). Nous recommandons deux entretien dc l'acide sans plomb 12 volts série de cycle profond 27 batterie 85 ampères-heures ou équivalent.
  • Page 114 é é é é Mode d'emploi...
  • Page 115 PRÉCAUTIONS ET AVERTISSEMENTS CEXIGENCES de la CE: Utiliser boucles pré-formé EMX avec suppression des surtensions intégrée pour conformité CE. À la terre, raccorder le blindage du câble en fil. EXIGENCES de la CE: Utilisez CE coté alimentation pour conformité CE fournissant la répression comme spécifié...
  • Page 116 Spécifications Sensibilité 10 niveaux, 0-9 Indique le niveau de sensibilité optimale, 0-9 UltraMETER ™ Affichage Aide au diagnostic Boucle fréquence 4 réglages (low, med-low, med-Salut, élevé) Boucle inductance 20... 2000µH (facteur Q > 5) Transformateur d'isolation permet un fonctionnement avec des Boucle de mise à...
  • Page 117 OPÉRATION Mise sous tension À mettre sous tension l'initialise de détecteur en ajustant automatiquement à la boucle. La LED verte indique que le détecteur est alimenté et opérationnel. Réglage de la fréquence La fréquence de fonctionnement de la boucle est fonction de l'inductance de boucle spécifique et les réglages du commutateur DIP 1 et 2.
  • Page 118 Détecter-stop (DOS™) Le detect-stop affecte B/b (inversé B sortie). Cette fonction exige qu'un véhicule fait un arrêt complet sur la boucle pour la sortie à activer. Cette fonctionnalité est utile dans les cas où le trafic transversal provoque la détection.detect-on-stop affects B and /B (inverted B output). This function requires that a vehicle come to a complete stop on the loop for the output to activate.
  • Page 119 Controls and Indicators BOOST DE SENSIBILITÉ AUTOMATIQUE DIP Position de l'interrupteur 8 ASB a permis ASB hors hors PRÉSENCE DIP Position de l'interrupteur 7 NORMAL INFINI hors DÉTECTER-MARCHE-ARRÊT (DOS) DIP Position de l'interrupteur 6 DOS sur DOS horsoff hors SORTIE B Position de l'interrupteur DIP MODE Impulsion sur l'entrée...
  • Page 120 Connexions Broche du connecteur Description Boucle Boucle Power + (12VDC... 24VDC) Pas de connexion Pas de connexion Sortie B B sortie inversée Sortie de présence Power + (12VDC... 24VDC) Commune Dépannage Symptôme Cause possible Solution LED verte clignote Fil en boucle ouverte ou court- Vérifier la résistance de la boucle sur les circuit broches boucle approprié...
  • Page 121 Boucle Installation NOUVELLE DALLE POUR Ty-wrap 1-1/4 po en PVC tuyau vers le haut de la barre d'armature dans la taille et la configuration de la boucle (ex. 4 « x 8 »). Alors ty-envelopper la boucle vers le haut du châssis en PVC. Cela stabilise la boucle lors de la coulée et la sépare de l'armature.
  • Page 122 Informations de commande ULT-PLG ULTRALOOP véhicule détecteur de boucle Accessories PR-XX EMX Lite préformé Loops™ Garantie ULT-PLG™ Operating Instructions Document no. 10180904 Revision 1.3 6/3/15...
  • Page 123 BLANK PAGE ULT-PLG™ Operating Instructions Document no. 10180904 Revision 1.3 6/3/15...
  • Page 124 BLANK PAGE ULT-PLG™ Operating Instructions Document no. 10180904 Revision 1.3 6/3/15...
  • Page 125 4564 Johnston Parkway Cleveland, Ohio 44128 United States of America www.emxinc.com Technical Support: (216) 834-0761 technical@emxinc.com Sales: (216) 518-9888 Fax: (216) 518-9884 salessupport@emxinc.com ULT-PLG™ Operating Instructions Document no. 10180904 Revision 1.3 6/3/15...
  • Page 126 Tilt-A-Way HYJG 1 Menu Programme Control Board 09/03/2016 Pour accéder au menu principal, appuyez et maintenez le bouton SW2 pendant environ 4 secondes. Pour voir la presse menus et relâchez le bouton SW4 pour faire défiler, et SW3 pour faire défiler vers le bas. Pour entrer dans le menu ou sous-menu presser et relâcher le bouton SW1.
  • Page 127 Moteur actuel. (Pour le modèle DCM uniquement) Ce sous-menu est utilisé uniquement pour pour afficher tirage amp du moteur de sorte que la valeur appropriée peut être insérée dans le seuil de sécurité sous-menu. Feuille # 1 seuil d'écart maximal, dernier cycle (porte arrêté) X.X A (porte arrêté) Feuille Courant moteur # 1 (portail mobile) Approx Courant moteur (portail mobile)
  • Page 128 seuil de sécurité Feuille # 2 fermeture (pour le modèle DCM seule valeur fixée à l'usine, la sécurité intrinsèque doit être vérifiée par mois) "0.0 A à 20,0 A" seuil de sécurité Feuille # 2 ouverture (pour le modèle DCM seule valeur fixée à...
  • Page 129 auxiliaire # 2 entrée affectation de la fonction "non utilisé / open / close / stop / cale unique / minuterie / marche arrière en boucle ouverte / ouverture bord de sécurité / bord de sécurité de fermeture / UL piégeage remise à zéro" Sortie auxiliaire # 1 fonction "sortie désactivée / secondaire piégeage alarme / maintien aux relais lorsque la maintenance due / hold aux relais fermeture automatique impulsion de retard / déverrouillage / impulsion aux relais fermer...
  • Page 130 affectation de fonctionnalité Loop, slot J3 "slot de boucle désactivé boucle / sécurité / sans boucle de sortie / boucle d'ombre / armement boucle" affectation de fonctionnalité Loop, slot J5 "slot de boucle désactivé boucle / sécurité / sans boucle de sortie / boucle d'ombre / armement boucle" affectation de fonctionnalité...
  • Page 131 journaux d'événements  General Event Log Event #1 (most recent)  Sécurité Event Log Event # 1 (le plus récent)

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