ELCI EKM PLUS Operating And Service Manual

A/c recovery, recycling and recharge machine
Hide thumbs Also See for EKM PLUS:

Advertisement

Quick Links

A/C Recovery, Recycling and Recharge Machine
EKM plus
Operating And Service Manual
ENGLISH

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the EKM PLUS and is the answer not in the manual?

Questions and answers

Summary of Contents for ELCI EKM PLUS

  • Page 1 A/C Recovery, Recycling and Recharge Machine EKM plus Operating And Service Manual ENGLISH...
  • Page 2: Table Of Contents

    Contents Technical Specifications ......3 Vacuum calibration ..... 21 Safety .............4 Pressure calibration ..... 22 Vehicle A/C System ........5 Inverter ..........23 Components ...........6 Maintenance ........15 Control Panel .........7 Compressor Maintenance ..24 Setup ............8 Filtre change ......25 Operations ..........9 Vacuum pump Maint.
  • Page 3: Technical Specifications

    Technical Specifications Model ............EKM PLUS Refrigerant type ........R134a Power supply ........... 220 V ±10% / 50Hz Display ............4x20 character LCD Storage tank capacity ......6 kg Scale resolution........±5 gr Compressor ..........1/4 HP 8 cc hermetic Recovery rate ...........
  • Page 4: Safety

    Safety  Read this manual carefully and understand all the procedures outlines in this manual before operating the unit. Failure to follow these procedures could result in personal injury or property damage.  Allow only qualified personnel to operate this unit. The operator must have basic knowledge of air conditioning and refrigeration systems, including potential hazards associated with the handling of refrigerants and systems under high pressure.
  • Page 5: Vehicle A/C System

    Vehicle A/C System COMPRESSOR : It increase CONDENSER: Role of this pressure of refrigerant. Mean unit transition refrigerant while refrigerant temparature liquid state from increase too gaseous state DRYER FILTER: The refrigerant EXPANSION VALVE: which coming from radiator is A expansion valve dryed by the filter.
  • Page 6: Components

    Components 1 Pressure Gaugess 6 Dryer Filter 11 Compressor 2 On/Off button 7 İnverter (optional) 12 Condenser 3 Control Panel 8 Oil Seperator 13 Vacuum Pump 4 New oil bottle 9 Gas tank 5 Used oil bottle 10 Power Switch www.elcielektronik.com 6/35...
  • Page 7: Control Panel

    Control Panel elcielektronik.com www.elcielektronik.com 7/35...
  • Page 8: Setup

    Setup Unpack the unit and accessories. The package contains:  EKM PLUS unit  Low-side and high-side services hoses and quick-action coupler valves  Power cable  Operating manual and warranty manual Before the first use: 1. Place the unit on a flat surface.
  • Page 9: Operations

    Operations 1- Recover Refrigerant The device draws gas from the air conditioning system of the vehicle, separates it from oil and particles, trap the passed acid and moisture through by the filter, purifies it and transfers it to its own tank. 1.
  • Page 10: Charge Refrigerant

    Operations 2- Charge Refrigerant Uses to charge vehicle A/C system with refrigerant. 1. Connect service hoses to the vehicle and open adapters. 2. Select CHARGE REFRIGERANT then press ENTER. 3. There is two choice A. MANUAL B. AUTO DATA www.elcielektronik.com 10/35...
  • Page 11 Operations A. MANUAL Operator must include the (vacuum time, Leak control, amount of gas) manually 1- VACUUM TIME Vacuum time entered to make the air conditioning system vacuum. NOTE: The purpose of this process is to remove the air, water vapor and other non-condensable gases from the air conditioning system.
  • Page 12 Operations 2- LEAK CONTROL The purpose of this operation is to see if the vacuum level is deteriorating. 1. Screen will display LEAK CONTROL TIME. 2. Use UP & DOWN buttons to set the desired time. 3. To skip leak control operation set the time to zero. 4.
  • Page 13 Operations 3- AMOUNT OF GAS The purpose of this process is to enter the amount of gas we want to apply to system. NOTE: in order to get better results we have to add gas (30-40gr.), hose amount to the amount of gas we want to print . www.elcielektronik.com 13/35...
  • Page 14 Operations 4- Add New Oil The purpose of this operation is to add new oil to the vehicle A/C system. WARNING: Vacuum operation is firstly required to Add New Oil. 1. Screen will display ADD NEW OIL. 2. Use UP & DOWN buttons to select YES or NO. 3.
  • Page 15 Operations B. AUTO DATA In this option, the gas filling process will be done completely automatically. NOTE it is not necessary to add the amount of gas which is the hose share in this process. Vehicle Database Select vehicle brand and model to charge vehicle A/C system with refrigerant.
  • Page 16: Recover From New Tube

    Operations 3- RECOVER FROM NEW TUBE Add refrigerant to the storage tank. WARNING:  Do not fill the own storage tank to its full capacity.  Turn the external tank upside down to speed up the process. 1. Connect any one of the service hoses to the external tank and open tank's valve. 2.
  • Page 17: Air Purge

    Operations Air Purge Excess air in the storage tank is purged. During recovery, air might be sucked into the storage tank with refrigerant due to leaks in the system. The unit will perform automatic air purge when sensors detect excess air in the storage tank. Operation time might differ depending on the amount of air in the tank. Usage information This menu contains the following information: ...
  • Page 18: Setting

    Setting Press and hold ESC button on the main menu screen for 5 seconds to enter the calibrations and settings. To obtain a password, call the manufacturer service. www.elcielektronik.com 18/35...
  • Page 19 Setting 1- DATE / TIME To adjust the date and time of machine. 2- DIL – LANGUAGE Turkish and English languages are registered in it’s own memory. User's request the desired language is loaded onto 3- SYSTEM VACUUMING It is a process used to vacuum the system 4- SERVICE( ciphered ) Uses to Usage reset, Tank capacity, Filter capacity and oil container setting www.elcielektronik.com...
  • Page 20: Calibration

    Calibrations 1- WEIGHT CALIBRATION To do this, firstly we need an object that we know the net weight. TARE: to reset the weight of machine own tank weight. WEIGHT CALIBRATION: when you choose this menu it is automatically measured and the object which you know the weight of it, put it on the tank and press Enter to complete.
  • Page 21: Vacuum Calibration

    Calibrations 2- VACUUM CALIBRATION a. Select vacuum calibration option. b. For calibration open manifold valves and press ENTER. c. After a beep warning close the manifold valves and press ENTER. d. Machine automatically starts to countdown a timer and the number beside it also will decrease to a certain number.
  • Page 22: Pressure Calibration

    Calibrations 3- PRESSURE CALIBRATION Select pressure calibration option 1. ZERO: By selecting this the pressure of machine is equalized to the atmospheric press. 2. GAIN: to perform this operation  Combine manifold outlets with a single hose and open manifold valves.
  • Page 23: Inverter

    Inverter İnverter (optional ) Since our EKM PLUS devices are portable land, mountain, etc. Where the electric power is not available, is used to provide 220 volts of energy required for operation of the device. Usage:  Attach the power cable of the device to the socket on the back of the device.
  • Page 24: Maintenance

    Maintenance Compressor Maintenance Should be performed when screen displays CHANGE COMPRESSOR OIL. 1. Detach the hose from the drier filter to the compressor. 2. Use new oil bottle to fill in approximately 70 gr of oil with the help of TEST menu. 3.
  • Page 25: Filtre Change

    Drier filter keeps recovered refrigerant clean and moisture free. Filter must be replaced periodically in order to ensure the unit is working properly. Using expired filters voids warranty. EKM plus filters need to be replaced every 100 kg of operation. After 80 kgs of operation, the unit will start reminding the user at every start up.
  • Page 26: Vacuum Pump Maint

    Maintenance Vacuum Pump Oil Change In order to maintain pump efficiency, vacuum pump oil must be changed regularly. Contaminated oil might lead to irreversible damage to mechanical components of the vacuum pump. Change vacuum pump oil under the following conditions: ...
  • Page 27: Troubleshooting

    TROUBLESHOOTING PROBLEM CAUSE SOLUTION PROBLEM CAUSE SOLUTION Power cord not Plug in the power No refrigerant in tank Fill tank with plugged in cord refrigerant Power switch off Turn the power Tank valve closed Open valve Unit does not switch on turn on Circuit breaker error Replace circuit...
  • Page 28: Warranty

    Warranty WARRANTY TERMS 1. Warranty period is (...) years and commences on the delivery date of the product. 2. The entire product except the hoses and the adapters is warranted by our company. 3. The warranty certificates without the sales date written by the seller/dealer and stamp and signature are invalid.
  • Page 29 Warranty 8. The manufacturer declines any and all responsibility for damage to vehicles on which recovery/recycling and recharging are performed if said damage is the result of unskillful handling by the operator or of failure to observe the basic safety rules set forth in the instruction manual.
  • Page 30: Warranty Certificate

    +90 312 395 53 53 (PBX) +90 312 395 18 86 PRODUCT TYPE REFRIGERANT RECOVERY RECYCLE RECHARGE MACHINE BRAND ELCİ MODEL EKM PLUS SERIAL NUMBER ..........PLACE AND DATE OF DELIVERY ..........WARRANTY PERIOD ..........MAXIMUM REPAIR PERIOD 30 WORKING DAYS...
  • Page 31: Suggestion

    Suggestion Gases and oils recommended by the manufacturer; Refrigerant:  Tazetti  Solkane  AG Adge  Arkema  Honeywell  Chemours Compressor oils:  PAO compressor oil  Reniso PAG  Reniso Triton SEZ 68 POE  Reniso Triton SE 170 POE Vacuum pomp oils: ...
  • Page 32: About Us

    About Us ELCİ Electronic Air Conditioning Industry Trade Limited Company was founded in 2003 and has become the leader in the production of Air Conditioning Service Stations in a short time. Since its foundation, ELCİ had contributed to continuous development with production according to Turkish Standards and European norms.
  • Page 33: Muniments

    Muniments SERVICE QUALITY DOCUMENT ISO 9001:2008 www.elcielektronik.com 33/35...
  • Page 34 Muniments BRAND RENEWAL CERTIFICATE CE DECLARATION OF CONFORMITY www.elcielektronik.com 34/35...
  • Page 35 NOTE ............. .

Table of Contents