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Fayat Group DYNAPAC S100 Operation & Maintenance Manual

Self-propelled spreader
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OPERATION & MAINTENANCE
Self-propelled Spreader
5 5 1 - E N - M a n u a l S 1 0 0 r e v 1

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Summary of Contents for Fayat Group DYNAPAC S100

  • Page 1 OPERATION & MAINTENANCE Self-propelled Spreader 5 5 1 - E N - M a n u a l S 1 0 0 r e v 1...
  • Page 2 ZI RUE DES FRERES LUMIERE 53230 COSSE-LE-VIVIEN DECLARES THAT THE MACHINE DESIGNATED BELOW: SELF-PROPELLED SPREADER Type: DYNAPAC S100 Serial N°: Year: Complies with all of the regulatory provisions defined in machinery directive 2006/42/EC dated 17 May 2006 If the equipment is assembled or adapted by the customer or by a third party, the directives that apply must be complied with.
  • Page 3 WARNING The exhaust gases from this machine’s engine contain chemicals recognized by the State as being carcinogens and as being the possible cause of genetic anomalies or other reproduction issues. IMPORTANT MESSAGE Thank you for having purchased this product. You have purchased a product used to mechanically spread hot mix that is innovating and unique in the world.

  • Page 4: Table Of Contents

    Contents SAFETY ..........................5 STICKERS .......................... 6 MODEL DESCRIPTION ....................... 8 GENERAL INSTRUCTIONS ....................9 Training ............................ 9 Preparation ..........................9 Operation ..........................10 Transport ..........................11 Fuel ............................12 Storage ..........................13 MACHINE OPERATION ....................14 Controls ..........................14 Using the machine ........................

  • Page 5: Safety

    SAFETY WARNING Unauthorized alterations may expose users and bystanders to severe safety risks, and may also cause damage to the machine. Any DYNAPAC product that is subject to alterations or modifications that are not explicitly authorized following the original construction, including the addition of secondary accessories or parts not explicitly approved by DYNAPAC, will no longer be covered by the DYNAPAC warranty.

  • Page 6: Stickers

    STICKERS Moving gates  Keep away from the gates when the engine is running.  Stop the engine to work on the gates, position the chip spreading distributor or remove the hopper.  Risk of amputation  Keep hands and feet clear. Use on a slope Safety and user manual ...
  • Page 7 Hydraulic liquid  Fill the tank up to half of the glass indicator.  See the maintenance section for the fluid specifications High pressure fluid  Oil leaks can pierce the skin.  Request immediate assistance if oil penetrates the skin. ...

  • Page 8: Model Description

    MODEL DESCRIPTION MACHINE TYPE: This reference can be found in the commercial brochures and the technical manuals. (Plate fixed to the chassis behind the left jack). SERIAL NUMBER: This number can only be found on your machine. It is composed of the model number followed by the serial number.

  • Page 9: General Instructions

    GENERAL INSTRUCTIONS Training a) Carefully read the operator manual. Do not use the machine if you do not know the controls and how to handle them suitably. b) Never allow children or persons who are not aware of these instructions to use the machine. c) Never forget that the operator or user is liable for the accidents or risks other people or property may suffer d) Drugs, alcohol or medication have an adverse effect on your judgement and concentration.

  • Page 10: Operation

    Operation  Do not run the engine in a closed space in which dangerous carbon monoxide fumes can accumulate.  When using walking driver machines, be extremely careful when changing direction on a slope.  Make sure you are always balanced on slopes. ...

  • Page 11: Transport

    Transport [551 lbs] Only staff trained in handling. “Reminder equipment weight: 250 kg ” When the machine is transported on a truck or a trailer or not used for a certain amount of time, it is recommended to shut the fuel valve (under the fuel tank). This will avoid the need to clean the carburetor if dirt manages to penetrate under the carburetor floater needle.

  • Page 12: Fuel

    Fuel WARNING  Petrol is inflammable. Petrol vapours are explosive. Exercise extreme caution when handling fuel.  Equipment subject to California Proposition 65 : Related to compulsory warnings on chemical contents and exhausts gases of the equipment that cause cancer, genetic anomalies other...

  • Page 13: Storage

    If fuel is spilled, do not attempt to start the engine until the area has been cleaned and the fuel vapours have dissipated.  Sparks caused by static electricity can cause fires or explosions. A fuel flow can generate static electricity. To prevent static electricity sparks: Do not fill containers in a vehicle or on a truck or skip with a plastic tarpaulin.

  • Page 14: Machine Operation

    MACHINE OPERATION Controls Movement control The control lever has 4 functions: 1. To put the machine in neutral to stop it or start the engine. 2. To engage the wheel drive: Gradually push the control towards the front to adjust the speed.
  • Page 15 Right thickness adjustment control (A) Push the control up to increase the spreading thickness on the right side and down to reduce it. Left thickness adjustment control (B) Push the control up to increase the spreading thickness on the left side and down to reduce it. Gates pre-selection control (C) Close the valves for the gates that are not to be used Gates control...

  • Page 16: Using The Machine

    BEFORE STARTING THE ENGINE 1. Check the engine oil level and top up if required. Open the fuel valve under the fuel tank. Check that the movement control is in neutral. 2. For cold starts, push the accelerator lever completely forward to activate the choke. 3.

  • Page 17: Use On A Slope

    Use on a slope EXERCISE THE UTMOST CAUTION WHEN WORKING ON SLOPES. ASSESS THE RISKS INVOLVED BEFORE STARTING ANY WORK ON SLOPES.  Beware of rises and falls that affect the slope. Beware of holes, stones on the ground or any other hidden hazards.

  • Page 18: Spreading Materials

    SPREADING MATERIALS Spreading hot mix Place the machine in “hot mix spreading” configuration (see the “hot mix spreading” / “chip spreading” configuration section). Start the machine and run the engine at full speed for at least 20 minutes before starting to spread, in order to allow the smoothing plate to rise in temperature.

  • Page 19: Chip Spreading

    Chip spreading Place the machine in “chip spreading” configuration (see the “hot mix spreading” / “chip spreading” configuration section). Position the chip spreading stop bar (2 available positions, depending on the chip size). Fit the chip spreading distributor. Fixing from below, do not place the hands inside the gates.

  • Page 20: Hot Mix Spreading" / "Chip Spreading" Configuration

    “Hot mix spreading” / “chip spreading” configuration Before starting, you must prepare your machine to the type of spreading required: “hot mix spreading or “chip spreading”. Two elements have to be adjusted:  The chip spreading stop bar  The chip spreading distributor You need: ...

  • Page 21: Servicing And Settings

    SERVICING AND SETTINGS  Disconnect the spark plug wire or wires before starting any servicing operations.  Do not dismantle the machine without first having checked for residual hydraulic pressure that could cause the sudden movement of parts.  Keep all nuts, bolts and screws correctly tightened to make sure the machine is in a safe working condition.

  • Page 22: Drive Belt

    Drive belt  Adjust the drive belt tension using the diagram.  Tension screw (2 units) Locking screw (7 units) to be loosened for adjustment and then re-tightened. Tyre pressure  [36.2 psi] Inflate the tyres to 2.5 bar , incorrect pressure will cause malfunctions in the spreading thickness settings.

  • Page 23: Maintenance

    Maintenance EVERY DAY: Check levels and top up fuel, engine oil and hydraulic oil.  Check for leaks  Check and clean the air filter if necessary  Check that all nuts and bolts are tight  Clean the machine ...
  • Page 24 Hydraulic Oil HVC 46 6,5 L [1.7 gallons] Engine Oil 10 W 30 0,6 L [0.16 gallons] Transmission Oil 20 W 50 2,8 L [0.74 gallons] P a g e 24 | 101...

  • Page 25: Specifications

    SPECIFICATIONS Engine GXV160 Single cylinder 4 stroke petrol Engine type engine DHV petrol engine with vertical output shaft Cylinder type Cast iron casing Tapping x Stroke 65 x 45 mm [2.56 x 1.77 inch] Displacement 163 cm [0.04 gallons Compression rate 8.0: 1 Net power 3.2 kW (4.3 HP) / 3,600 rpm...

  • Page 26: Caracteristics

    Characteristics S100 machine [40 inches] Max working width 1,000 mm [10 inches] Min working width 250mm [3.9 inches] Spreading height Up to 100mm Number of gates [40 gallons] Hopper capacity 150 L [27.5 inches] Hopper height 700 mm [485 lbs] Weight empty 220 Kg [1,102 lbs]...

  • Page 27: Declaration Of "Acoustic" Conformity (2000/14-Ec Directive)

    Declaration of “acoustic” conformity (2000/14-EC Directive) Guaranteed acoustic power calculation. PUBERT -SAS Outdoor 2000/14 directive * Average acoustic power of n lawn-mowers Model S100 Type GXV160 * Overall standard deviation on values in dB(A): Date 13/12/2016 The overall standard deviation includes the production standard deviation and the measurement repeatability ...
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