Table of Contents
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LIGHTSOURCE
LT6K
This manual contains important safety information.
Do not destroy this manual
This manual must be made available to personnel who operate and maintain
this machine.
23201387 (03/05)
Revised (10-12)
Operation and
Maintenance
Manual
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand Company and Doosan Company or the products of
either.
March 2005
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Table of Contents
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Summary of Contents for Ingersoll-Rand LIGHTSOURCE LT6K
- Page 1 Maintenance Manual Doosan purchased Bobcat Company from Ingersoll-Rand Company in 2007. Any reference to Ingersoll-Rand Company or use of trademarks, service marks, logos, or other proprietary identifying marks belonging to Ingersoll-Rand Company in this manual is historical or nominative in nature, and is not meant to suggest a current affiliation between Ingersoll-Rand Company and Doosan Company or the products of either.
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Page 2: Declaration Of Conformity With Ec Directives
Level Type 2000/14/EC A V Technology Annex VI 87 L 88 L Stockport UK LT6K 366150 - 370000 Part I Nr 1067 Tomas Hibs ....Issued at Dobris Engineering manager January 2008 Lightsource LT6K 22545495 (03/05) Operation and Maintenance Manual... - Page 3 22545495 (03/05) Lightsource LT6K Operation and Maintenance Manual...
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Page 4: Table Of Contents
Declaration of Conformity with EC Directives ......................2 Contents................................... 3 Foreword .................................. 4 Safety ..................................5 Operating Instructions ............................13 Maintenance................................19 Fault finding................................29 Parts ordering................................. 31 Specifications Lightsource LT6K..........................33 Warranty................................. 35 23201387 (03/05) Lightsource LT6K Operation and Maintenance Manual... -
Page 5: Foreword
The use of repair parts other than those included within the Ingersoll Rand approved parts list may create hazardous conditions over which Ingersoll Rand has no control. Therefore, Ingersoll-Rand cannot be held responsible for equipment in which non-approved repair parts are installed. -
Page 6: Safety
Safety Precautions ..............................9 General Light Tower Information ........................9 Before Towing.............................. 10 Towing ................................ 10 Welding ................................ 10 Winch Operation ............................10 Lamps ................................11 Flammable Fuels ............................11 Volatile Substance ............................11 23201387 (03/05) Lightsource LT6K Operation and Maintenance Manual... -
Page 7: Safety Symbols
WARNING: Electrical shock risk machine is undertaken. WARNING - Maintain correct tyre pressure. Refer to “Specifications Parking brake. Lightsource LT6K” on page WARNING - Consult the Tie down point Operation and Maintenance manual before commencing any maintenance. WARNING - Hot and harmful exhaust gas. - Page 8 Off (power). Emergency stop. Oil drain. WARNING - Do not undertake any maintenance on this machine until the electrical supply is disconnected and the air pressure is totally relieved. 23201387 (03/05) Lightsource LT6K Operation and Maintenance Manual...
- Page 9 • Latch and lock pin securely. Warning Warning Crush area. Can cause serious injury. Do not use ether. Engine damage will occur. This engine is equipped with an electric heater starting aid. Electrical ground/earth. Lightsource LT6K 23201387 (03/05) Operation and Maintenance Manual...
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Page 10: Safety Precautions
Battery voltage (12V) is present unless the battery cables have been disconnected. Higher voltage (potentially 500 volts) is present at all times when the engine is running. Always treat electrical circuits as if they were energized. 23201387 (03/05) Lightsource LT6K Operation and Maintenance Manual... -
Page 11: Before Towing
Check that no person is behind the machine (within 10m) while the tower is raised or lowered. The unit must have all outriggers extended and be level before raising mast. Lightsource LT6K 23201387 (03/05) Operation and Maintenance Manual... -
Page 12: Lamps
Thoroughly clean up any fuel spills occurring inside this unit. Volatile Substance Ether is extremely volatile. Do NOT use in conjunction with the “Glow plug” PREHEAT system furnished on this engine. 23201387 (03/05) Lightsource LT6K Operation and Maintenance Manual... - Page 13 Safety Lightsource LT6K 23201387 (03/05) Operation and Maintenance Manual...
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Page 14: Operating Instructions
Before starting the engine ............................15 Starting the engine ..............................16 Stopping the engine ............................... 16 Winch operation ..............................16 Raising the tower ............................16 Lowering tower............................. 16 Towing..................................17 Lifting the machine ..............................17 l23201387 (03/05) Lightsource LT6K Operation and Maintenance Manual... -
Page 15: Control Panel
START - Energizes engine cranking motor 6. MAIN CIRCUIT BREAKER - Protects all lamp circuits. PREHEAT Turn rotary switch 7. LAMP SWITCH - Controls individual lamps. PREHEAT position for 5 seconds and then to START Lightsource LT6K 23201387 (03/05) Operation and Maintenance Manua... -
Page 16: Set-Up (Prior To Raising Tower)
Ensure drawbar jack and all outrigger and/or jacks are firmly in contact with ground. 7. Level unit using jacks and bubble level indicator. 8. Jacks must support entire unit weight (tires off the ground). l23201387 (03/05) Lightsource LT6K Operation and Maintenance Manual... -
Page 17: Starting The Engine
6. Insert and lock pin before moving or lifting. 2. Turn Main Breaker “OFF”. 3. Turn Ignition Switch “OFF”. Note: If lights are turned off, they should not be restarted for 15 minutes. Lightsource LT6K 23201387 (03/05) Operation and Maintenance Manua... -
Page 18: Towing
Do not use eye or coupler with any bent or “Specifications Lightsource LT6K” on page 33 otherwise damaged parts. Note: When towing unit in the United Kingdom,... - Page 19 Operating Instructions Lightsource LT6K 23201387 (03/05) Operation and Maintenance Manua...
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Page 20: Maintenance
Adjusting the overrun braking system (KNOTT Running Gear)..............24 Brake shoe adjustment ..........................25 Running gear wheel bearings ........................26 Instruments ..............................26 General cleaning instructions........................26 Generator interior............................27 Control box interior............................27 23201387 (03/05) Lightsource LT6K Operation and Maintenance Manual... -
Page 21: Preventive Maintenance Schedule
Engine Replace decals if removed, damaged or missing Decals C = Check (and adjust or replace if necessary). D = Drain R = Replace RK = Repack Unit................Hours................Date:................Serviceman ..............Lightsource LT6K 23201387 (03/05) Operation and Maintenance Manual... -
Page 22: General
Daily clean the air vents of any obstructions or debris. Air Cleaner Proper maintenance of the air cleaner provides maximum protection against airborne dust. Squeeze the rubber valve (precleaner dirt dump) periodically to ensure that it is not clogged. 23201387 (03/05) Lightsource LT6K Operation and Maintenance Manual... -
Page 23: Tires
Tower Guides Inspect all of the tower guides for proper operation every month. Clean sliding surfaces. Replace any missing or damaged parts before raising the tower. Lightsource LT6K 23201387 (03/05) Operation and Maintenance Manual... -
Page 24: Engine Radiator
(refer to continuity through the contacts. Replace a defective the “Preventative maintenance schedule” on page 20 switch before continuing to operate the unit. for frequency) and re-tightened where necessary. 23201387 (03/05) Lightsource LT6K Operation and Maintenance Manual... -
Page 25: Brakes
The compression spring [9] must only be lightly pre-tensioned and when operating must never 7. Brake linkage touch the axle tube. Never adjust the brakes at the 8. Equalisation assembly brake linkage [7]. 9. Compression spring 10.Equaliser plate 11.Cable Lightsource LT6K 23201387 (03/05) Operation and Maintenance Manual... -
Page 26: Brake Shoe Adjustment
If necessary correct the Apply the handbrake while rolling the machine forward, position of the equaliser plate [10] on the cables travel of the hand brake lever up to 2/3 of maximum is [11]. allowed. 23201387 (03/05) Lightsource LT6K Operation and Maintenance Manual... -
Page 27: Running Gear Wheel Bearings
(screw size M12 X 1,5) 90 ± 5 Nm scotch brite pad. (66 ± 4 ft/lbf). 5. Wipe the area clean using Duponts 3900S. 6. Blow and tack the area to be painted. Lightsource LT6K 23201387 (03/05) Operation and Maintenance Manual... -
Page 28: Generator Interior
The generator control box is partially sealed to minimize the entrance of dust and other contaminants and should require little cleaning. If cleaning is required, the following procedure is recommended. 1. Disconnect the battery cables. 23201387 (03/05) Lightsource LT6K Operation and Maintenance Manual... - Page 29 Maintenance Lightsource LT6K 23201387 (03/05) Operation and Maintenance Manual...
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Page 30: Fault Finding
2. Has a similar trouble occurred before? 3. What previous maintenance work has been done? 4. If the generator will still operate, is it safe to continue operating it to make further checks? 23201387 (03/05) Lightsource LT6K Operation and Maintenance Manual... - Page 31 Out of Fuel Incorrect Electrical Connection Defective Fuel Solenoid Defective Overcurrent Protection Relay Engine Water Temp. Too High Engine Oil Pressure Too Low Loose Wire Connection Defective Switches Malfunctioning Relay Engine Malfunctioning Lightsource LT6K 23201387 (03/05) Operation and Maintenance Manual...
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Page 32: Parts Ordering
If safety warning decals become illegible, maintenance of the unit. Always insist on genuine immediately order replacements from the factory. Ingersoll-Rand Company parts. Part numbers for original individual decals and their NOTICE mounting locations are shown within Parts List Section. - Page 33 In order that all avoidable errors may be eliminated, the agreed to by Ingersoll-Rand Company ("Company") in following instructions are offered as a guide to the writing. No additional or contrary terms will be binding...
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Page 34: Specifications Lightsource Lt6K
Dimensions and weights ............................33 Tires ..................................33 WARNING Modification or alteration of this machine can result in severe injury or death. Do not modify or alter without the express written consent of Ingersoll-Rand Company. General specifications Dimensions and weights Reference... - Page 35 Specifications Lightsource LT6K Lightsource LT6K 23201387 (03/05) Operation and Maintenance Manual...
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Page 36: Warranty
Ingersoll-Rand will provide a new part or repaired part, Ingersoll-Rand European Sales Ltd at its election, in place of any part, which is found upon Portable Power Business... - Page 37 Phone Number : ............Engine Model Number : ..........Fax Number : ..............Airend Serial Number : ..........e-mail : ................Alternator Serial Number : ..........Date of start up : ............Lightsource LT6K 23201387 (03/05) Operation and Maintenance Manual...
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