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Hoteam Orion Series Quick Manual

Low frequency ups
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Orion Series Low Frequency UPS
Orion-ONL-10K/33-DC384, Orion-ONL-15K/33-DC384
Orion-ONL-20K/33-DC384, Orion-ONL-30K/33-DC384
Orion-ONL-40K/33-DC384, Orion-ONL-60K/33-DC384
Orion-ONL-80K/33-DC384, Orion-ONL-100K/33-DC384
Orion-ONL-120K/33-DC384, Orion-ONL-160K/33-DC384
Orion-ONL-200K/33-DC384
Quick Guide
Shandong Hoteam Technology Group CO. , LTD

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  • Page 1 Orion Series Low Frequency UPS Orion-ONL-10K/33-DC384, Orion-ONL-15K/33-DC384 Orion-ONL-20K/33-DC384, Orion-ONL-30K/33-DC384 Orion-ONL-40K/33-DC384, Orion-ONL-60K/33-DC384 Orion-ONL-80K/33-DC384, Orion-ONL-100K/33-DC384 Orion-ONL-120K/33-DC384, Orion-ONL-160K/33-DC384 Orion-ONL-200K/33-DC384 Quick Guide Shandong Hoteam Technology Group CO. , LTD...

  • Page 2: Table Of Contents

    Content 1. Introduction ....................1 1.1 Overview....................... 1 1.2 Basic structure ....................1 1.3 Working mode ....................1 1.4 Overview....................... 5 2. Important Safety Warning ................6 2.1 Conventions and used symbols................ 6 2.2 Safety instructions ..................7 3. Installation ....................10 3.1 Basic requirement ..................

  • Page 3: Introduction

    1. Introduction 1.1 Overview This UPS series is a double conversion system with sinewave output. It supplies continuous, stable, clean power for commercial and industrial environments. When the utility is lost accidentally, the UPS system will use the power from battery to output without interruption.
  • Page 4 Bypass input INV module REC module Line input Battery 1.3.2 Battery mode When the utility fails, the UPS will transfer to battery mode without interruption. The UPS converts the power from battery to output. At this time, static bypass is still in standby.
  • Page 5 Bypass input REC module INV module Line input Battery 1.3.4 ECO MODE ECO mode can be enabled or disabled by user setting. The default setting is disabled. If it’s required to have high efficiency performance instead of the high power quality, it’s better to enable “ECO mode”.
  • Page 6 Bypass input REC module INV module Line input Battery 1.3.6 Other modes Except mentioned modes above, there are standby mode, power-off mode and fault mode. There is no output in standby mode, but the utility will charge battery. If the UPS stays in standby mode for a while without utility and load connection, the UPS will transfer to power-off mode.

  • Page 7: Overview

    1.4 Overview 10K/15K/20K 40K/60K 100K 120K 160K 200K 1) Interface 4) Fans 2) Terminals 5) Communications 3) Breaker and switch 6) Cold start button. This button is located same position for whole series.

  • Page 8: Important Safety Warning

    2. Important Safety Warning 2.1 Conventions and used symbols Conventions used: WARNING! Warnings identify conditions or practices that could result in personal injury; CAUTION! Caution identify conditions or practices that could result in damaged to the unit or other equipment connected. , risk of electric shock Warning Warning, risk of danger...

  • Page 9: Safety Instructions

    2.2 Safety instructions WARNING! Before installing and using this equipment, read all instructions and cautionary markings on the UPS and this manual. Store the manual where it can be accessed easily. WARNING! This manual is for qualified personnel. The tasks described in this manual may be performed by qualified personnel only.
  • Page 10 CAUTION! The UPS can only working on dry condition. Shut down the UPS if any liquid flows into the UPS and dry it with absorbent cloth. Please use dry cloth when clean the UPS. CAUTION! Please charge the battery first if using the UPS for first time or no using the UPS for a long period of time (6 months maximum).
  • Page 11 CAUTION! When batteries are replaced, the complete battery set has to be replaced and do not reuse faulty batteries. CAUTION! Do not expose the batteries in a fire or to high temperatures. Batteries may explode. CAUTION! Batteries involve a serious risk for health and environment. Their disposal should be done in accordance with the existing regulations.

  • Page 12: Installation

    3. Installation 3.1 Basic requirement Ambient temperature: 0°C~+55°C  Storage temperature: -15ºC ~ 60ºC  Relative humidity: 5% ~ 95%  Altitude: If the UPS is installed within 1000m, the UPS power will not be derated.  When the height is over 1000m, the output power will be derated by following the table.

  • Page 13: Disassembling And Moving

    3.2 Disassembling and moving  Please check if any damage on the carton before open.  Then follow below steps to remove UPS from the carton and the pallet. Remove the cartons and foam. Remove the nuts showed in the figure. Preparing two cables.
  • Page 14  After the UPS is removed from pallet, please inspect the unit and package contents. Be sure that nothing inside the package is damaged. You should have received the following items inside of package: User manual USB cable RS-232 cable...

  • Page 15: Electrical Connection

    4. Electrical connection 4.1 Power connection All the connectors are accessible by front panel of the UPS. Simply open the front door for wire connection. Refer below diagrams for inside panel for whole series. 10K~20K 40K~60K 100K 120K 160K 200K...
  • Page 16 The wire terminals of each model are shown as below:  10K~30K  40K~60K  80K~120K  160K~200K...
  • Page 17 The ground terminal is shown as below: The specifications of internal breaker, fuse and switch are shown as below: Input Breaker Output Battery Model Fuse LINE INPUT BYPASS M-BYPASS Breaker Switch 63A/3P 63A/3P 63A/3P 100A 63A/3P 63A/3P 63A/3P 63A/3P 100A 63A/3P 63A/3P 63A/3P...
  • Page 18 The recommended sizes of the cables are listed as below: Line Input and Ground BYPASS/OUTPUT BATTERY Size Cross section Size Cross section Size Cross section Model (AWG) (AWG) (AWG) ≤ 10 ≥ 6 ≤ 10 ≥ 6 ≤ 8 ≥ 8 ≤...

  • Page 19: Communication

    Therefore, if this UPS is used as dual-inputs, please cut this connection. Note 3: If there is no neutral connection in bypass, the load with neutral connection may be out of power when UPS is in bypass mode. After connecting all the cables, please double check the issues as below: Check the phase sequence of LINE INPUT, BYPASS and OUTPUT.
  • Page 20 The detailed electrical parameters of contacts are listed as below: Contacts Parameters Typical Maximum Unit Relay dc voltage Output Relay dc current Output voltage Input Output current Application: Remote turn on Common Remote turn off UPS fault UPS warning Ground +12V Battery low Line lost...
  • Page 21 4.2.3 EPO Emergency Power Off (EPO) is the capability to shut down a system. It contains two pins of terminal strip. When it’s in open circuit, it will activate shutdown of the system and cut off output. When it’s in close status for UPS normal operation. 4.2.4 USB/RS232 To allow for unattended UPS shutdown/start-up and status monitoring, connect the bundled USB communication cable one end to the USB port and the other to the...
  • Page 22 Then, follow below diagram to connect personal computer: Using RS-485 to RS-232 converter Use RS-485 to Modbus/TCP converter The maximum communication distance can be up to 1200m.  Multiple monitoring application: The RS-485 can support 31 units in maximum for centralized monitoring. Please set the address of each unit in the LCD.

  • Page 23: Commissioning

    5. Commissioning 5.1 Start up procedure Please follow the steps below to turn on the UPS.  Before turning on the UPS, please be sure input and output wiring connection is complete. Please refer to section 2.1 for wiring connection. Caution! This UPS can only be turned on while connecting to battery and utility input.

  • Page 24: Shutdown Procedure

    5.2 Shutdown procedure  Touch the icon to enter main menu.  Touch the icon  Turn off the UPS by selecting the icon  If bypass mode is enabled and bypass input is OK, the UPS will transfer to bypass mode.

  • Page 25: Interface

    6. Interface 6.1 Control panel 6.1.1 Buzzer UPS state Buzzer status Muted Bypass/Standby Beeping once every 2 minutes Battery / Battery-test mode Beeping once every 4 seconds (normal battery voltage) Battery / Battery-test mode Beeping once every second (low battery voltage) Fault Beeping continuously Warnings (except overload)
  • Page 26 Main Page After the UPS is powered on, LCD will initialize first and then display main page.  Initialization When first starting up the UPS, the LCD will show initialization. Please kindly wait.  Main page This page is used to display basic information. It will show 5 short-cut buttons on the bottom.

  • Page 27: Sub-Menus

    The current working mode of the UPS. Indication of warnings (flash) and faults (still on). Communication built with the control board. The maximum temperature of the UPS. The Emergency Power Off function is active. Generator Input Mode is active. Parallel Mode is active. Audio mute is active.
  • Page 28  Turn On/Off UPS Turn On UPS Turn Off UPS  Battery Test Do Battery Test...
  • Page 29 Cancel Battery Test  Audio Mute Active Audio Mute Cancel Mute...
  • Page 30  Shutdown And Restore Active Shutdown And Restore Cancel Shutdown And Restore  Exit Fault Mode Exit Fault Mode...
  • Page 31 6.3.2 Measurement sub-menu Touch the icon to enter measure page. Touch the icon browse information. Touch the icon to return to main screen. Touch the icon to go back to previous menu. Measure Page 1 Measure Page 2  L1/L2/L3: The real time value of phase voltage of line, inverter, bypass, output ,output current, power factor or output load percentage in 3-phase by the different title of the block.
  • Page 32 of DC related information.  Control: Control board temperature.  Battery: Battery SCR temperature.  REC: Rectifier SCR temperature.  INV0: INV0 IGBT temperature.  INV1: INV1 IGBT temperature.  SCR: Output SCR temperature. 6.3.3 Setting sub-menu This sub-menu is used to set the parameters of UPS. There are 2 options: Basic, and Advanced.
  • Page 33 Basic Setting Basic Setting page 1  Date/Time: Set the date and time. The format is YYYY-MM-DD HH:MM:SS. The calendar day will be automatically changed when the year, month and date are set.  Language: Set the LCD language. There are two options: English and Chinese. English is default setting.
  • Page 34 Basic Setting page 2  Battery Test: Automatic battery test: You can choose enable/disable the auto battery test function. If “Enable” is selected, please also set up other parameters. Type: Select automatic battery test type. There are three options: Monthly, ...
  • Page 35 Advance Setting Advance Password Page It’s required to enter password (4 digits) to access to the “ADVANCE” page. The default password is “0000”. If entered password is right, the page will jump to setting screen. If the password is wrong, it will ask to enter again. Advance Setting Menu Page Electrical Setting Page 1...
  • Page 36  Output Rated Voltage: Select the output rated voltage. There are three options, 220Vac, 230Vac and 240Vac. 220Vac is default setting.  Output Rated FREQ: Select the output frequency 50Hz: The output frequency is setting for 50Hz.  60Hz: The output frequency is setting for 60Hz. ...
  • Page 37 Electrical Setting Page 2  Bypass Voltage Range: Set the bypass voltage range. L: Low voltage point for bypass. The setting range is 176V ~ 205V. 176V is  default setting. H: High voltage point for bypass. The setting range is 235V ~ 264V. 264V is ...
  • Page 38 Battery Setting  Battery Mode Work Time: Set the maximum discharge time in battery mode. The setting range is from 1 to 999. The unit is minute.  Battery Warning Voltage: HIGH: High battery cut-off voltage. The setting range is 13.0V ~ 15.0V.. The ...
  • Page 39  Auto Restart: Enable/Disable auto-restart function. Enable: Enable the auto-restart function. If selected, once UPS shutdown  occurs due to running out of battery and then utility restores, the UPS will return to line mode. The default setting is “Enable”. Disable: Disable the auto-restart function.
  • Page 40 At ADVANCE screen, it’s required to enter password (4 digits) to access to the “SERVICE” page. Please call for service to offer service password. If entered password is right, the page will jump to service setting screen. If the password is wrong, it will ask to enter again. Service Setting Menu Page...
  • Page 41 System Parameter System Parameter Setting Page 1 Model Type:Setting the UPS type. There are two options, parallel and single.  Model Version: It represents internal control version.  Model Name: Setting the UPS display name on the LCD screen.  Serial Number: Setting the serial number of the UPS.
  • Page 42 Output PF: Setting output power factor. There are two options: 0.8 and 0.9. If  power failure occurs, the setting will become default. No Bat On Load:  En: If selected, the UPS could operate on AC mode without battery, but it will show “battery is not connected”...
  • Page 43 Install Information Install Information Setting Page System Installed Date: Setting the installation date.  System Maintain Date: Setting the last maintenance date.  Battery Installed Date: Setting the battery installation date.  Battery Maintain Date: Setting the battery last maintenance time. ...
  • Page 44 Voltage Calibration Setting Page 2 Line Voltage: Calibrate Line L1/L2/L3 voltage setting by percentage.  Output voltage: Calibrate bypass L1/L2/L3 voltage setting by percentage.  Battery Voltage: Calibrate battery voltage setting by percentage.  Voltage Calibration Setting Page 3 INV voltage: Calibrate INV voltage setting by percentage. ...
  • Page 45 Current Calibration Setting Page 1 Output Current: Calibrate output current setting by percentage.  Inverter Current: Calibrate Inverter current setting by percentage.  Current Calibration Setting Page 2 Charging Current: Calibrate charging current setting by percentage.  Charge.C.Offset: Calibrate charging current offset setting by Ampere. ...
  • Page 46 Initial Initial Setting Menu Page Data Log Initial Page Parameters Initial Page...
  • Page 47 Calibration Factor Initial Page EEPROM Initial Page Miscellaneous Miscellaneous setting Menu Page Battery Test Stop By Time:  YES: Stop battery test function by time. If selected, once battery test time reaches the setting time (Min), the UPS will stop battery test. NO: Disable battery test timer.
  • Page 48 Battery Test Stop By VOL:  YES: Stop battery test function by battery voltage. If selected, once battery voltage reaches the setting value (V), the UPS will stop battery test. (Default setting) No: Disable battery test by battery voltage. Limit working time: Setting probation period ...
  • Page 49 Rated Information Page Rated Information Page  OP Rated Voltage: Output rated voltage.  OP Rated FREQ: Output frequency.  CVCF Mode: Enable/Disable CVCF mode (Constant V and F).  Bypass Forbid: Enable/disable bypass function.  Bypass at UPS Off: Enable/disable auto bypass function when UPS is off. ...
  • Page 50 Parameters Information Page 2  BATT Mode Work Time: The maximum discharge time in battery mode.  BATT Warning VOL: HIGH: High battery cut-off voltage.  LOW: Low battery warning voltage.   Battery Protect Voltage: If battery voltage is beyond this range, UPS will automatically shut down.
  • Page 51 Touch the icon to get data log details. It shows input and output information while fault occurs. Simply click “Detail” button, it will pop up the details. Below is the pop up screen.

  • Page 52: Maintenance

    7. Maintenance Caution! Inside maintenance is only available for the engineer with qualified electrical knowledge. There is still possible high voltage inside of the unit even disconnect all connections. 7.1 System maintenance  Check if indicators and LCD function well and the buttons are functional. ...

  • Page 53: Trouble Shooting

    8. Trouble shooting 8.1 Warning code Code Event How to do Please check if battery wires are connected Battery open correctly and battery switch is on. Line phase error Please check the phase sequence of line input. Bypass phase error Please check the phase sequence of bypass Check the battery voltage and then restart the Battery over charge...

  • Page 54: Fault Code

    8.2 Fault code Code Event How to do BUS start fail BUS voltage is high BUS voltage is low Restarts the unit. If the problem remains, please call for service. INV soft start fails INV voltage high INV voltage low R phase INV is short circuited S phase INV is short circuited T phase INV is short circuited...

  • Page 55: Specification

    9. Specification Table1: Line input 200K Model 100K 120K 160K 200KVA 10KVA 15KVA 20KVA 30KVA 40KVA 60KVA 80KVA 100KVA 120KVA 160K Capacity 160KW 12KW 16KW 24KW 32KW 48KW 64KW 80KW 96KW 128KW Rated 3 x 380/400V (3Ph + N) voltage Rated 50Hz/60Hz frequency...
  • Page 56 Table 3: Inverter output Model 20K 30K 60K 80K 100K 120K 160K 200K Waveform Sinusoidal wave Rated 3 x 380/400V (3Ph + N) voltage Tolerance ± 1% (Balanced) Rated 50/60 Hz ± 1 % frequency THDV R load<2%; RCD load<5% Overload 110%~150% 10min~60s;...
  • Page 57 Table 6: Environment Model 15K 20K 30K 40K 60K 80K 100K 120K 160K 200K Working temperature 0°C ~ 55°C range Storage temperature -15ºC ~ 60ºC range 0 ~ 1000m Altitude (Please refer to part 3.1 when over 1000m) Humidity 5% ~ 95% no condensing IP degree IP21 Cooling...

  • Page 58: Parallel Installation Guide

    10. Parallel Installation Guide 10.1 Introduction The UPS can be paralleled in 3+1 redundancy or 4 units as an expansion.  N+1 redundancy is a form of resilience that ensures system availability in the  event of one UPS failure. During normal operations, the load is shared equally across all UPSs, which behaves as if they were a single UPS device.
  • Page 59 10.2.2 Installation When installing multiple units, please follow below chart. NOTE: For proper air circulation to dissipate heat, allow a clearance of approx. 20 cm to the side and approx. 80 cm front and back the unit. 10.2.3 Wiring Connection Two UPSs in parallel: Battery Battery...
  • Page 60 Communication Connection UPS 1 UPS 2 Three UPSs in parallel: Battery Battery Battery INPUT INPUT OUTPUT INPUT INPUT OUTPUT INPUT INPUT OUTPUT BAT+ BAT+ BAT+ BAT- BAT- BAT-...
  • Page 61 Communication Connection UPS 1 UPS 2 UPS 3 Please apply the same above wiring connection to finish four UPSs in parallel. Recommended specification of battery breaker for each UPS: Model One unit 10~20KVA 80A/500VDC 30KVA 100A/500VDC 40KVA 120A/500VDC 60KVA 160A/500VDC 80KVA 200A/500VDC 100KVA...

  • Page 62: Setting And Lcd Display

    10.3 Setting and LCD display This UPS with parallel function will already be set up well from factory. If the UPS is a parallel model, the icon will automatically show in the status bar on the top of the screen. However, if the default setting is “Single”, it’s able to modify to “parallel” model by configuring LCD setting.

  • Page 63: Trouble Shooting

    10.5 Trouble shooting 10.5.1 Warning code Code Event How to do Check if sharing cables are connected well Parallel line lost and restart the UPS. Check if the Bypass phase sequence and voltage is correct or not. Bypass wiring WARNING: If bypass wiring is different difference and when fault occurs on all parallel UPSs, it will cause power interruption.
  • Page 64 © All Copy Right Are Owned by Shandong Hoteam Technology Group CO., LTD. Without the written permission of the company, no unit or individual is allowed to extract and copy part or all of the content of this document without permission, and it cannot be spread in any form.

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Orion-onl-10k/33-dc384Orion-onl-15k/33-dc384Orion-onl-20k/33-dc384Orion-onl-30k/33-dc384Orion-onl-40k/33-dc384Orion-onl-60k/33-dc384 ... Show all

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