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Related Manuals for Spice Application Systems SAS D/C
Summary of Contents for Spice Application Systems SAS D/C
- Page 1 Spice Application Systems Ltd INSTRUCTION MANUAL ELECTROSTATIC FOOD SPRAY UNIT MODEL SAS D/C PO Box1190 Oxford OX4 4GH England, UK Tel:- 00 44 79 67 63 85 25 Fax:- 00 44 87 01 60 27 55 E-mail:- info@spiceapplications.com Web:- www.spiceapplications.com...
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Page 2: Table Of Contents
INDEX EC DECLARATION OF CONFORMITY FOR MACHINERY ...........3 WARNINGS ........................4 SAFETY GUIDELINES ....................4 TECHNICAL FEATURES ....................5 ELECTRICAL CONTROL UNIT ..................6 ELECTROSTATIC GENERATING HEAD ................6 PNEUMATIC CONTROL UNIT..................6 CONTROL UNIT FRONT PANEL..................7 CONTROL UNIT REAR PANEL ..................7 MANIFOLD INLET ASSEMBLY ..................8 CONTROL GENERAL ASSEMBLY- FRONT..............9 CONTROL GENERAL ASSEMBLY- REAR..............10 CONTROL DIMENSIONS....................11... -
Page 3: Ec Declaration Of Conformity For Machinery
EC DECLARATION OF CONFORMITY FOR MACHINERY The manufacturer : Spice Application Systems Ltd., PO Box 1190, Oxford, OX4 4GH, England, UK. Tel: 00 44 11 79 10 23 93 Fax: 00 44 87 10 60 27 55 Herewith declares that “the Electrostatic Food Spray Unit”, is in conformity with the provisions... -
Page 4: Warnings
Any unauthorized modification will invalidate the warranty and could endanger the work force. Under no circumstances are any alterations allowed to the electrostatic equipment without specific written instructions and consent from Spice Application Systems Ltd., SAFETY GUIDELINES The person in charge of the Manufacturing work area should ensure that personnel are properly trained in the use of this equipment. -
Page 5: Technical Features
TECHNICAL FEATURES The SAS DRY CONE spray unit uses the principal of atomising the powder as it is pumped through the spray nozzle. The powder becomes atomised and passes through an electrostatic field, the powder is then able to obtain the ultimate wrap-around effect, onto a grounded product. An electronic safety device, incorporated into the SAS power supply unit, automatically detects the presence of a grounded object in the vicinity of the spray head. -
Page 6: Electrostatic Generating Head
Supply Voltage - 90 – 264V a.c. Supply Frequency - 47 – 64 Hz Connected Load - 40 VA Circuit Protection - 0.6 A Miniature Circuit Breakers – Live & Neutral No of Outputs to Applicators - 1 or 2 Applicators Output Voltage to Applicators - 3.5 –... -
Page 7: Control Unit Front Panel
CONTROL UNIT FRONT PANEL S.A.S CONTROL UNIT REAR PANEL S.A.S. TYPE SAM2 PART No.2025002 Serial No. INPUT:90-264V 47-63Hz 45W - 7 -... -
Page 8: Manifold Inlet Assembly
SAS Manifold Inlet Assembly - 8 -... -
Page 9: Control General Assembly- Front
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Page 10: Control General Assembly- Rear
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Page 11: Control Dimensions
SAS GCU Overall Dimensions - 11 -... -
Page 12: Control General Assembly- Part Numbers
Spice Application Systems Gun Control Unit General Assembly Part No. 2025030 Item Part No. Qty. Description 2020023 0-4 Pressure Gauge with Black Bezel 2025021 Pressure Regulator 4 Bar Assembly 9001797 Switch Front 22.5mm 9001798 Contact Assembly 22.5mm 9001799 Switch Front 16mm... -
Page 13: Electrostatic Generating Head - Drawing
- 13 -... -
Page 14: Mains Power Wiring
IMPORTANT When fitting a plug to the mains lead it is essential that it contains an earthing/grounding contact and that this is connected. Under no circumstances should this equipment be connected to a mains supply which does not include an earthing/grounding wire and contacts. -
Page 15: Installation
INSTALLATION 1. For full and perfect performance the drum will require at least 6 horizontal flights and diameter of at least 0.750 mtr. 2. The cone needs to be positioned just below the screw feeder and the spray heads needs to be positioned inside the drum facing the tumbling product at a 45º angle. 3. -
Page 16: Atomization
14. Plug mains electric supply into back of control (Item 14) and lock into position. When wiring up the mains supply the earth must be wired to the factory mains earthing system. 15. Item 15 at the back of the control is for a remote trigger for tuning the unit to switch on and off with an existing production line. -
Page 17: Start Up
START UP ELECTROSTATIC CIRCUIT 1 - Connect the SAS control to its power source 2 - Supply the SAS control with clean dry compressed air (P = 4 bar / 58 psi) 3 - Turn the power-supply ON/OFF switch to the ON position (Item 3) 4 - Turn the voltage on/off switch on (Item 5) The power supply emits a constant voltage at any given setting from 3,5 to 13 Vdc. -
Page 18: Cleaning
The ON/OFF switches on the power supply and to the spray head must be OFF before starting cleaning opération. Wait for 10 seconds before entering the drum All metallic parts located within and around the spray head must be correctly connected to the ground. -
Page 19: Servicing
SERVICING 1 - The electric power supply must be interrupted before any cleaning operation (power supply unit switched OFF). 2 - When shutting off the voltage, wait for some 10 seconds so that the electric charge has time to reach the ground. 3 - Do not soak or immerse the spray unit or any plastic parts in a solvent. - Page 20 • Engineer to check supply 3. Not switched on : • Turn the switch on at the front of the control panel (page 7 Items 3 & 5) 4. Circuit breakers tripped at the rear of the control panel : •...
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Page 21: Spray Nozzle
Powder spraying, poor adhesion to product: Voltage output too low: • Adjust the spray head further away from the product Earthing not correct: • Re-set the earth wiring and contacts Spice not suitable for electrostatic application: • Contact spice supplier Spice particles too large: •... - Page 22 Always “self test” the tester (S.E.T) before you start. Do this by touching both ends simultaneously. The red light should illuminate indicating that the S.E.T. is functioning correctly. Electrostatic test. Turn on the electrostatic generating head. Hold the S.E.T. with the screwdriver tip between the fingers. With the handle end pointing towards the generating head, about 1mtr.
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