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KENT TW-32Qi Operation Manual

Cnc bed mill
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  • Page 2 CNC Bed Milling machine Model：T W – 32QI Operation Manual KENT INDUSTRIAL (USA) INC. 2004/12/20...

  • Page 3: Table Of Contents

    KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 CONTENT CH 1 Safety Instruction…………………………………………………… 1-1 The basic condition of safety performance …………………………………… 1-1 Safety prevention …….…………………………………………………………… 1-3 The hazard zone of the machine ……..………………………………………… 1-8 CH 2 Carry and Stock …..………..………………………………………. 2-1 2-1 Packing of the machine …..……………………………………………………….

  • Page 4: 1 Safety Instruction

    KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 【Chapter 1 safety instruction】 1-1 The basic condition of safety performance Please obey exactly the five basic conditions below: 1. Only the person whose ability is confirmed or the qualified person can be...
  • Page 5 KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 4. The safety key needs to be stored by pointed person. This machine is equipped with two safety keys in order to protect the memory in the controller, and prevent the cabinet’s door opened without permitting.

  • Page 6: Safety Prevention

    KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 1-2.Safety prevention Safety prevention instruction: This machine is equipped with many safety devices in order to prevent the injury of the operator and the damage of machine parts. Therefore, the operator must completely understand the safety prevention instruction below: 1-2-1.
  • Page 7 KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 1-2-2. Before starting the machine Before starting, make sure the power supply is grounded correctly and exactly. Hazard objects： Before operating, please inspect all the ropes, slings, and electric wires are in the correct position in order to prevent the pulling, pushing, or entanglement of wires and the electricity leakage, or any dangers of the machine.
  • Page 8 KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 2.【 Attention 】 1. Please inspect the pressure gauge; it must be set up correctly. 2. Please pay attention on the motor、gear box and other assembly parts to see if there are unusual noise.
  • Page 9 KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 1-2-7. When the machine is performing 】 1.【 Warning 1. The long hair must be tied neat and put under the cap. 2. Please do not push any control button with glove in case of the malfunction.
  • Page 10 KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 4. Please inspect the polluted degree of the coolant, oil inside the oil cylinder, and lubrication oil. Please replace them when necessary. 5. Please inspect the level of the coolant, and oil inside the oil cylinder, and refill them when necessary.

  • Page 11: The Hazard Zone Of The Machine

    KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 1-2-13. The work before start the machine after the maintenance 【 Warning 】 1. Please keep well of the oil-wipe rag, oil cleaner…. etc for maintaining. 2. Please return the unnecessary tools, parts, and rest oil to its original place.

  • Page 12: 2 Carry And Stock

    KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 【Chapter 2 Carry and Stock】 2-1. Packing of the machine: Crate size ( L × W × H)：2185×2000×2350 mm Net weight ：2000 kgs Gross weight：2200 kgs ※The machine packaged in a crate for transportation is a standard transportation method, unless the buyer asks for other method for package.
  • Page 13 KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 (10) Please notice on the air pressure pipes, wires, NC controller, and other devices, when the slings are pulled. (11) Please confirm that there are no people on the top of the machine, on the side of the machine, and on the way of move before moving the machine.

  • Page 14: Fork Lift Instruction

    KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 2-3. fork lift instruction: (As the figure 2-3 shown) Machine weight ：2,200kgs Fork Length ：1,300mm 2 - 3...

  • Page 15: Cable Lift Instruction

    KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 2-4. Cable lift instruction: (As the figure 2-3 shown) Max. Load of crane (kg)：4,000 Kg Sling specification (D: mm)：25mm 2 - 4...

  • Page 16: The Stock Of Machine

    KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 2-5. The stock of machine： 1. After the arrival of machine, if it is not installed immediately, please store in the stock in order to prevent the dust and the damp.

  • Page 17: 3 Dismantle And Installation Instruction

    KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 【Chapter 3 】 Dismantle and installation instruction 3-1. Dismantle instruction: 1. Installation tools required: (1) Crane. (2) Scissors (3) Wrench (17 / 19 mm) (4) Adjustable wrench. (5) Ladder.

  • Page 18: Before Installing

    KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 3-2. Before installing: 1. The machine’s foundation’s work shown on the drawing below: 3 - 2...
  • Page 19 KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 2. Before the machine is arrived at the buyer’s factory, the customer should contact with the riggers or the forklifters for moving the machine in accordance with Chapter 2.

  • Page 20: Installation Instruction

    KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 6. Working environment requirement: (1) Temperature : 0℃~ 45℃. (2) Humidity : 40% ~ 75%. 7. When positioning the machine, do not operate the machine under these environments: (1) The location where oil、water、chip might splash.

  • Page 21: Electricity Requirement

    KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 3-4. Electricity Requirement: 1. Power supply system: (1) Voltage: 220V. (2) 3 phase power supply: 60 Hz (3) Electricity currency: over 50 Amp. 2. The diameter of power supply’s wire should be 16 to 25 mm, and mount with a 50A’s breaker (NFB breaker).

  • Page 22: Cleaning And Lubricating

    KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 3-6. Cleaning and lubricating: 1. In order to prevent rust and corrupt, we spray the anti-rust oil on the parts where is not painted. Therefore, after installing, please wipe off the anti-rust oil by soft rags, and kerosene.

  • Page 23: Balance Of The Machine

    KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 3-8. Balance of the machine: 1. Prepare two of precision bubble levels (0.02mm per scale). 2. Before adjustment, please check firstly the accuracy of the precision bubble level, the method is as below: (1) Put the level on a fixed position of the table.

  • Page 24: 4 Parts List

    KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 CH 4 Parts List COLUMN & BASE ………………...…………………………………………………….. 4-1 X-AXIS ASSEMBLY ………………...…………………………………………………….. 4-3 Y-AXIS ASSEMBLY …..……………………………..…………………………………….. 4-5 Z-AXIS ASSEMBLY ………………...…………………………………………………….. 4-7 HEAD TOP HOUSING ……………...…………………………………………………….. 4-9 HEAD ASSEMBLY ………………...……………………………………………………… 4-11...

  • Page 25: Column & Base

    KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 TW-32QI COLUMN & BASE 4 - 1...
  • Page 26 KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 TW-32QI-COLUMN & BASE ITEM NO PARTS NO. DESCRIPTION TF1001 BASE TB-1005 COVER TF-4044A-KENT COVER 5A-4001-1-23 COVER TB-1001-1 ADJ. BALANCE BOLT (6Req) 009-M0000030 JAM NUT (6Req) TB-1001-3 ADJ. BALANCE BOLT (6Req)

  • Page 27: X-Axis Assembly

    KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 TW-32QI X-AXIS ASSEMBLY 4 - 3...
  • Page 28 KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 TW-32QI X-AXIS ASSEMBLY ITEM NO. PARTS NO. DESCRIPTION TF-3025 LONGITUDINAL FEED BRACKET TABLE ( 12"×50 ") 5G-2001 2006 BEARING BRACKET 020-006204ZZ PRECISION BALL SCREW BEARING 3A-2011 BEARING RETAINER RING...

  • Page 29: Y-Axis Assembly

    KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 TW-32QI Y-AXIS ASSEMBLY 4 - 5...
  • Page 30 KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 TW-32QI Y-AXIS ASSEMBLY ITEM NO PARTS NO. DESCRIPTION 3B-3005 CROSS FEED BEARING BRACKET 020-0BST2562 PRECISION BALL SCREW BEARING (2Req) TA-2011 BEARING RETAINER RING TA-2013 DUST PROOF WASHER 021-0000MR25...

  • Page 31: Z-Axis Assembly

    KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 TW-32QI Z-AXIS ASSEMBLY 4 - 7...
  • Page 32 KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 TW-32QI Z-AXIS ASSEMBLY ITEM ITEM PARTS NO. DESCRIPTION PARTS NO. DESCRIPTION TF-5002 CHAIN BRACKET 013-060600454 TF-4003 COVER 5B-2018Z MOTOR TIMING BELT PULLEY TF-5026 COUNTER-WEIGHT TB-4011-2 WIPER HOLDER (2 Req.)

  • Page 33: Head Top Housing

    KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 HEAD TOP HOUSING 4 - 9...
  • Page 34 KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 HEAD TOP HOUSING ITEM NO PARTS NO. DESCRIPTION 5K-8001 SOCKET HEAD CAP SCREW (M8X40)(6REQ) 5K-7013F TOP BEARING CAP 5K-8004 BEARING TRH-8043-2 PRECISION LOCKNUT TRH-6048H SPINDLE TIMING PULLEY TRH-8053-2...
  • Page 35 KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 TW-32QI HEAD 4 - 11...
  • Page 36 KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 TW-32QI HEAD ITEM NO PARTS NO. DESCRIPTION ITEM NO PARTS NO. DESCRIPTION 5K6139 FEED BEVEL PINION 5K6172 QUILL PINION SHAFT 5K6137 WORM GEAR BUSHING 5K6172-1 CAP SCREW (M4X8)
  • Page 37 KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 TW-32QI HEAD 4 - 13...
  • Page 38 KENT INDUSTRIAL (USA) INC. 1231 Edinger ave.,Tustin,CA.92780 U.S.A. Tel：(714)258-8526 Fax : (714)258-8530 TW-32QI HEAD ITEM NO. PARTS NO. DESCRIPTION ITEM NO. PARTS NO. DESCRIPTION 5K6200-1 WASHER 5K6084 SPINDLE NT#40 5K6205 CLUTCH ARM COVER 5K6090 SNAP RING (S40) 5K6206 CAP SCREW (M6X50)(2REQ)

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