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Related Manuals for Emhart Teknologies POP ProSet 2100 Series
Summary of Contents for Emhart Teknologies POP ProSet 2100 Series
- Page 1 Rivet Tool ProSet™ 2100 Series Maintenance Manual...
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Page 2: Table Of Contents
ProSet™ 2101 MCS * (P/N: PA203-004) * ProSet™ 2001 models are recommended for rivet break loads of 1,000 lbs. max. Page 2 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... -
Page 3: Safety Instructions & Precautions
16. Take care to keep hair, fingers and loose clothing away from moving parts of the tool to avoid entanglement and/or physical injury. Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 3... -
Page 4: Specifications
Note: For best results and long service life, use only a dry filtered air supply. Note: See lubricant safety information. ® Lubriplate is a register mark of Fiske Brothers Refining Company. Page 4 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... -
Page 5: Tool Dimensions
3.8” (96.5 mm) ProSet™ 2100 MCS & ProSet™ 2101 MCS Dimensions shown in square brackets 3.45” (87.6 mm) 3.45” (87.6 mm) Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 5... -
Page 6: Common Nosepieces
Release trigger. • MCS low-flow will begin to time out. (Approx. 5 to 18 seconds). Page 6 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... -
Page 7: Front-End Service
Note: Turn off MCS unit while servicing tool to avoid sucking any oils or other fluids into the MCS unit. Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 7... -
Page 8: Adjusting Low-Flow Vacuum
Be sure that filter does not cover both Low-flow adjustment and vacuum holes. 8. Replace Filter Cover Assembly (43). 9. Replace Collector Bottle (22). Page 8 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... -
Page 9: Cleaning The Mcs Filter
O-ring (33) seal squeezes tightly against the back of the MCS unit. Collector Bottle (22) w/ O-Ring (33) Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 9... -
Page 10: Exploded View Of Tool
REDUCED DIAMETER OPTION – ProSet™ 2101 FULL DIAMETER OPTION - ProSet™ 2100 Page 10 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... - Page 11 PRT OPTION MCS OPTION Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 11...
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Page 12: Parts List
TRANSDUCER (ASSEMBLY) MCS5200-21 O-RING MCS5200-3 SPRING - VALVE STEM MCS5200-7 VALVE GUIDE PRG402-8A PRG510-107 O-RING PRG510-123 SPRING – JAW PUSHER Page 12 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... - Page 13 NOSE HOUSING NUT ASSEMBLY FA203-406 END CAP ASSEMBLY FD: Denotes “Full Diameter” option 2100. RD: Denotes “Reduce Diameter” option 2101. Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 13...
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Page 14: Tool Cross Section
Standard Diameter Front End Extension Kit – 8” length Tool Cross Section Double balloons indicate 2100 and 2101 equivalents. MCS version shown. Page 14 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... -
Page 15: Hydraulic Oil Charging Procedure
Let the tool stand for approximately 2 minutes so that any air in the ram sleeve rises to the top. Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 15... -
Page 16: Maintenance Schedule
2 months or Clean MCS Muffler 250,000 rivet settings. * Note: Only use Emhart specified greases and lubricants Page 16 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... -
Page 17: Safety Data
These can be obtained from the point of purchase. adequate ventilation. Keep away from open flames and high temperatures. Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 17... -
Page 18: Troubleshooting
Clean or change filter. LOW VACUUM Collector bottle seal damaged or missing. Replace seal. Insufficient air pressure. Adjust air supply pressure. Page 18 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... -
Page 19: Ec Declaration Of Conformity
Following the provisions of the Machine Directive 98/37/EEC which replaces Directive 89/392/EEC and its amending Directives 91/368/EEC, 93/44/EEC and 93/68/EEC. Signed:____________________________________ Eymard Chitty, Vice President, R&D Birmingham . November 2003 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 19... - Page 20 THE AMERICAS EUROPE ASIA PACIFIC Denmark Japan United States Farverland 1B Shuwa Kioicho Park Building 302 50 Shelton Technology Center DK-2600 Glostrup, Denmark 3-6 Kioicho, Chiyoda-Ku P.O. Box 859 Tel. +45-4484-1100 Tokyo, 102-0094, Japan Shelton, CT 06484 USA Fax. +45-4484-6212 Tel.
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