hilscher NXIO 100-RE User Manual

Board, configuration and hardware description
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User Manual
NXIO 100-RE Board
Configuration and Hardware Description
Hilscher Gesellschaft für Systemautomation mbH
www.hilscher.com
DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public

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  • Page 1 User Manual NXIO 100-RE Board Configuration and Hardware Description Hilscher Gesellschaft für Systemautomation mbH www.hilscher.com DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public...
  • Page 2: Table Of Contents

    4.2.4 How to configure the TwinCAT................26 4.2.5 Display Data .......................28 EtherNet/IP Adapter (Slave) ..................30 4.3.1 General Data ......................30 NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 3: Introduction

    How to configure the ModScan32 ..............37 Powerlink Controlled Node (Slave)................38 4.6.1 General Data ......................38 4.6.2 Protocols......................38 4.6.3 Configuring NXIO 100-RE for Powerlink Controlled Node (Slave) ....38 DEVICE DRAWINGS AND CONNECTIONS ............39 Power Supply......................40 Ethernet Interface .....................41 5.2.1 Ethernet pinning at the RJ45 Socket..............41 5.2.2 Ethernet Connection Data ..................41...
  • Page 4 Introduction 4/58 CONTACTS.......................58 NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 5: Introduction

    Introduction 5/58 1 Introduction About the User Manual This User Manual contains a description about the configuration of the NXIO 100-RE board and a description of the hardware. 1.1.1 List of Revisions Index Date Chapter Revisions 2006-11-06 created 2011-06-07 Chapter ”Introduction“ revised, Chapter ”Device Drawings and Connections“...
  • Page 6: Reference To Hardware And Firmware

    • Documentation: User Manual (this document) • Schematic • Device Description Files (GSDML, XML, EDS) • NXIO 100-RE NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 7: Legal Notes

    There is no entitlement to revisions of delivered documents. The manual delivered with the product applies. Hilscher Gesellschaft für Systemautomation mbH is not liable under any circumstances for direct, indirect, incidental or follow-on damage or loss of earnings resulting from the use of the information contained in this publication.
  • Page 8: Exclusion Of Liability

    8/58 1.4.3 Exclusion of Liability The software was produced and tested with utmost care by Hilscher Gesellschaft für Systemautomation mbH and is made available as is. No warranty can be assumed for the performance and flawlessness of the software for all usage conditions and cases and for the results produced when utilized by the user.
  • Page 9: Export Regulations

    We wish to inform you that you may require permission from state authorities to export, re-export or import the product. NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 10: Safety

    • PROFINET IO-Device • SERCOS III Slave Note: The NXIO 100-RE is in no way optimized in terms of EMC compatibility. This product is intended to be used for evaluation and development purposes in lab environments only and is not suitable for...
  • Page 11: Labeling Of Safety Instructions

    Indicates a Property Damage Message. Note Indicates an Important Note in the Manual. Table 6: Signal Words according to ANSI NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 12: Safety Instructions

    Do not touch circuit components inside the equipment. If available, use a static-safe workstation. When not in use, store the equipment in appropriate static-safe packaging. NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 13: Description And Requirements

    "high end” network controller. Figure 1: netX Block Diagram NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 14 CPU response time – an absolutely new feature in industrial communication technology. NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 15: Nxio 100-Re Board

    15/58 3.1.2 NXIO 100-RE Board The NXIO 100-RE Board described in this user manual is a small module for real-time Ethernet communication system. The netX handles the data exchange between the connected Ethernet networks and the on-board LEDs and switches.
  • Page 16: Configuration

    VLAN- and Priority-tagging Functions cyclic process data Context Management over CLRPC Target/Actual Configuration comparison Table 8: Protocols PROFINET IO-Device NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 17: Configuring Nxio 100-Re For Profinet Io

    2. Disconnect power. 3. Slot the MMC card for PROFINET IO into SD / MMC Card Connector. 4. Connect the power supply to the NXIO 100-RE Board. 5. Connect the devices using Ethernet cable. Insert necessary switches. Communication System...
  • Page 18: How To Configure The S7 Controller

    3. Configure the S7 Controller Hardware: Set IP Address and Subnet Mask. Figure 2: S7 Controller Configuration - IP Address and Subnet Mask NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 19 Configuration 19/58 Select button New to enter a new subnet. Figure 3: S7 Controller Configuration - New Subnet NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 20 20/58 Set name of PROFINET IO-Device system. Figure 4: S7 Controller Configuration -- Name of PROFINET IO-Device system NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 21 Configuration 21/58 4. Insert the NXIO 100-RE PROFINET IO-Device: Figure 5: Insert the NXIO 100-RE PROFINET IO-Device NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 22 100-RE PROFINET IO-Device, proceed as follows: Set Device Name of the NXIO 100-RE PROFINET IO-Device. Figure 6: Configure NXIO 100-RE DIN and DOUT - Device Name NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public...
  • Page 23 Figure 7: Configure DIN and DOUT - Controller Update Time 6. Save the configuration. 7. Transmit the configuration to the S7 Controller. 8. Start communication. NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 24: Display Data

    2. To display the output data use QB0 to QB1. Figure 8: Variable Table, display the Input Data and the Output Data NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public...
  • Page 25: Ethercat Slave

    Configuring NXIO 100-RE for EtherCAT Slave 1. Disconnect power. 2. Slot the MMC card for EtherCAT into SD / MMC Card Connector. 3. Connect the power supply to the NXIO 100-RE Board. 4. Connect the devices using Ethernet cable. Insert necessary switches. Communication System...
  • Page 26: How To Configure The Twincat

    The window new devices found appears: Figure 10: new devices found - Select Device Select the Master device. Click OK. NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 27 Answer to the request Scan for boxes with OK. Answer to the request Activate Free Run with Yes. The connection from the NXIO 100-RE Board is established, the Master and all Slaves are activated. Figure 11: TwinCAT System Manager - Communication is running If State: OP is displayed, communication is running.
  • Page 28: Display Data

    Figure 12: TwinCAT System Manager - Set Output Values Select Online > Write. Figure 13: Set Value Dialog - Set Output Values NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 29 Configuration 29/58 Display of Input Values: Figure 14: TwinCAT System Manager - Set Input Values NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 30: Ethernet/Ip Adapter (Slave)

    Configuring NXIO 100-RE for EtherNet/IP Adapter (Slave) 1. Disconnect power. 2. Slot the MMC card eTHERnET7ip into SD / MMC Card Connector. 3. Connect the power supply to the NXIO 100-RE Board. 4. Connect the devices using Ethernet cable. Insert necessary switches. Communication System...
  • Page 31: How To Configure The Rslogix5000

    Right click on the I/O Configuration > CompactBus Local of the controller project. Select New Module as shown below. Figure 15: Insert New Module NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 32 Figure 16: Select Module Type Select “ETHERNET-MODULE Generic Ethernet Module” from the select module type list and then OK. NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 33 Set the connection parameters as they are shown in the dialog. Connection Parameter Assembly Instance Size (in Words) Input Output Configuration Table 16: Connection Parameters NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 34: Display Data

    To display the input and output values use the controller Tags as shown in the following picture. Figure 18: Controller Tags for input and output Data NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 35: Configuration Sercos Iii Slave

    1. Disconnect power. 2. Slot the MMC card SERCOS III into SD / MMC Card Connector. 3. Set the NXIO 100-RE address switch for device address (x1) respectively for device address (x16). 4. Connect the power supply to the NXIO 100-RE Board.
  • Page 36: Open Modbus/Tcp Server

    2. Disconnect power. 3. Slot the MMC card Open Modbus TCP into SD / MMC Card Connector. 4. Connect the power supply to the NXIO 100-RE Board. 5. Connect the devices using Ethernet cable. If the necessary hubs and switches.
  • Page 37: How To Configure The Modscan32

    To read the 16 digital inputs, use function code 1 with length 16 as displayed in the following figure. Figure 19: ModScan32 Configuration NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 38: Powerlink Controlled Node (Slave)

    2. Disconnect power. 3. Slot the MMC card Pwoerlink into SD / MMC Card Connector. 4. Connect the power supply to the NXIO 100-RE Board. 5. Connect the devices using Ethernet cable. Insert the necessary hubs. Communication System...
  • Page 39: Device Drawings And Connections

    IO Pin CON_CLK for SERCOS III and IO Pin DIV_CLK for SERCOS III are for oscilloscope measurements only. Figure 21: Side View NXIO 100-RE Board - with Ethernet RJ45 NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public...
  • Page 40: Power Supply

    40/58 Power Supply The NXIO 100-RE Board can be operated by a DC power supply from 12 V to 30 V, which is to be plugged into the power jack X100 located in the lower right corner of the board.
  • Page 41: Ethernet Interface

    Length of cable max. 100 m Transmission rate 10 MBit/s / 100 MBit/s Table 27: Ethernet Connection Data NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 42: Use Of Hubs And Switches

    ‘priority tagging’ (100 MBit/s, Full duplex) SERCOS III forbidden forbidden Table 28: Use of Hubs and Switches NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 43: Mini-B Usb Connector (5 Pin)

    Signal IO 0: CON_CLK for SERCOS III IO 1: DIV_CLK for SERCOS III Table 30: Pinning for X51 NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 44: Led

    LED Real Time Ethernet Systems 6.1.1 LED Names for each Real Time Ethernet System Note: Depending from the configured MMC card the NXIO 100-RE Board LEDs are configured to the corresponding real-time Ethernet system. SYS (yellow / green) COM 0 (red/ green)
  • Page 45: Led Ethercat Slave

    No link established (off) RJ45 LED yellow This LED is not used. RJ45 Table 33: LEDs EtherCAT Slave NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 46 (1,000 ms). Table 34: LED State Definition for EtherCAT Slave for the RUN and ERR LEDs NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public...
  • Page 47: Led Ethernet/Ip Adapter (Slave)

    LED yellow Ch0 & Ch1 Flashing The device sends/receives Ethernet frames (yellow) Table 35: LEDs EtherNet/IP Adapter (Slave) NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 48: Led Open Modbus/Tcp

    LED yellow 45 Ch0 Flashing The device sends/receives Ethernet frames & Ch1 (yellow) Table 36: LEDs Open Modbus/TCP NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 49: Led Powerlink Controlled Node / Slave

    (off) RJ45 LED yellow Ch0 & Ch1 This LED is not used. Table 37: LEDs Powerlink Controlled Node/Slave NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 50 200 ms). The sequence is finished by a long off phase (approximately 1,000 ms). Table 38: LED State Definition for Powerlink Controlled Node/Slave for the BS/BE LEDs NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 51: Led Profinet Io-Rt-Device

    RX/TX/RJ45 LED yellow Ch0 & Ch1 Flashing The device sends/receives Ethernet frames (yellow) Table 39: LEDs PROFINET IO-RT-Device NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 52: Led Sercos Iii Slave

    125 ms, followed by off for appr. 125 ms. Table 41: LED State Definition for SERCOS III Slave for the S3 LED NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public...
  • Page 53: Digital Output Leds

    O14: Digital Out yellow O15: Digital Out yellow O16: Digital Out yellow Table 42: Digital Output LEDs NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 54: Technical Data

    Dimensions (L x W x H) 100 x 65 x 20 mm Table 43: Technical Data NXIO 100-RE Board NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 55: Lists

    Figure 4: S7 Controller Configuration -- Name of PROFINET IO-Device system Figure 5: Insert the NXIO 100-RE PROFINET IO-Device Figure 6: Configure NXIO 100-RE DIN and DOUT - Device Name Figure 7: Configure DIN and DOUT - Controller Update Time...
  • Page 56: List Of Tables

    Table 41: LED State Definition for SERCOS III Slave for the S3 LED Table 42: Digital Output LEDs Table 43: Technical Data NXIO 100-RE Board NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 57: Glossary

    Glossary 57/58 9 Glossary netX networX on chip, next generation of communication controllers NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...
  • Page 58 Phone: +1 630-505-5301 E-Mail: info@hilscher.it E-Mail: info@hilscher.us Support Support Phone: +39 02 25007068 Phone: +1 630-505-5301 E-Mail: it.support@hilscher.com E-Mail: us.support@hilscher.com NXIO 100-RE Board | Configuration and Hardware Description DOC061101UM02EN | Revision 2 | English | 2011-06 | Released | Public Hilscher, 2006-2011...

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