UNIA USF 1600 Manual

Pneumatic seeder on tractor front suspension

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Pneumatic seeder on tractor front suspension

USF 1600

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Summary of Contents for UNIA USF 1600

Page 1 Pneumatic seeder on tractor front suspension USF 1600...
Page 2 USF-1600 User Manual UNIA Sp. z o.o. ul. Szosa Toruńska 32/38 PL 86-300 Grudziądz, PLOAND uniamachines.com USF-1600 Seeder USER MANUAL Machine identification data: Type Manufacture date Serial No. This User Manual is an integral part of the machine. The Manual should always be available for the user of the machine.
Page 3 Developed by: UNIA sp. z o.o. Design Office We pay attention to the fact that the individual properties of the seed material have a large impact on the spreading standard.
Page 4 USF-1600 User Manual Duties and Responsibility Follow the instructions in the User Manual The staff operating the machine should be familiar with the general safety regulations applicable when operating agricultural machinery. The operators are obliged to read and follow the instructions and guidelines in this User Manual.
Page 5: Table Of Contents
USF-1600 User Manual CONTENTS GENERAL ................................5 SAFETY AT WORK ............................5 2. RESTRICTIONS ON MOVING ON HIGHWAYS (PUBLIC ROADS) ................ 5 3. PREPARATION FOR THE FIRST START-UP......................6 4. NOISE AND VIBRATIONS ..........................7 5. SAFETY SIGNS ..............................7 6.
Page 6: General
USF-1600 User Manual Read the User Manual thoroughly and then, learn the design and operation of the seeder and its assemblies. Accurate adherence to the instructions contained in this Manual will ensure long-term, efficient, trouble-free and safe operation of the machine. In case of any problems and doubts with the operation, please contact the nearest authorized dealer or the manufacturer’s Sales Department.
Page 7: Preparation For The First Start-Up
USF-1600 User Manual Before going on highways; check the correctness of the slow moving vehicle sign on the back of the machine and check the functioning of the lights. It is forbidden to exceed the permitted speed of 25km/h. If it is necessary to leave the unit on an inclined area, it is absolutely necessary to pull the brakes and secure the wheels by placing wedges under them.
Page 8: Noise And Vibrations
USF-1600 User Manual Mark the type of the socket that is in the free oil return line to the tractor oil tank (screw connection, connector with valve ...) (see Fig. 3). Check that there is no pressure remaining in the oil return line in order not to interfere with the good operation of the turbine.
Page 9 USF-1600 User Manual B.2.12. C.2.23 C.2.20. C.2.11. Do not reach or Do not touch the Do not open or Danger of catching enter the machine remove the on the PTO shaft. machine components safety guards Keep away from container until until all of its until the engine moving parts...
Page 10: General And Commercial Information. Repair During The Warranty Period
USF-1600 User Manual K – 141 Explanation: Permissible speed of the tractor PTO shaft (in the version with a hydraulic pump driven by a PTO shaft.) WOM włączać tylko przy małej prędkości obrotowej silnika. Engage pto - shaft only at low engine speed. Zapfwelle nur bei niedriger Motordrehzahl einkuppeln.
Page 11 USF-1600 User Manual The nameplate is filled by the manufacturer. It contains basic technical data suitable for the type of seeder purchased, according to the figure on the right. For technical data, see also the User Manual, page 13. Nameplate GENERAL SAFETY AND ACCIDENT PREVENTION GUIDELINES The basic rule: Check the technical condition of the machine before each use!
Page 12: User Manual
USF-1600 User Manual II. USER MANUAL 1. INTENDED USE USF-1600 seeder is intended for the sowing of specific seeds and spreading fertilizers in specified doses (see sowing chart.) 2. TECHNICAL DATA Tank volume: 1600dm Working width: Distribution heads: 2x 4 outputs or 2x6 outputs or 2x8 outputs Dispenser:...
Page 13: Construction And Operation
USF-1600 User Manual 3. CONSTRUCTION AND OPERATION 3.1. Main Assemblies of the Seeder. The seeder consists of the following assemblies (see Fig. 1 below): Fig. 1 1 – Frame assy., 2 – box assy. 3 – seeder drive, 4 – drive of sowing unit, 5 – air transport assy., 6 – lighting assy., 7 – platform, 8 –...
Page 14: Using The Machine
USF-1600 User Manual The platform allows reaching the loading box in a safe manner and performing all activities related to the seed loading and machine maintenance. The seed box is made of sheet metal in the shape of an inverted pyramid, fixed with brackets to the frame. A tarpaulin is bolted to its upper part.
Page 15 USF-1600 User Manual The controller connected to the hydraulic motor allows, depending on its position, setting the internal pressure in the distribution lines. A pressure gauge installed on the tank (from the tractor side) allows determining this pressure. The turbine speed must be set depending on the type of seeds to be sown and the working width. For orientation: see Table below: Working width Fine seeds:...
Page 16: Operation And Setting Of Metering Units
USF-1600 User Manual 4.3. Operation and Setting of Metering Units Fig. 3 Sowing units Ensure that the dispenser is clean before each use. This will affect its good operation. Each container has a volumetric type separation unit consisting of manifold. You can change the dosage by changing the volume of the sowing wheel, by screening it.
Page 17 USF-1600 User Manual Fig. 5- Calibration test 3. Enter the desired dose per hectare on the electronic console 4. Start the metering unit 5. Start the calibration test procedure on the electronic console by pressing the button on the seeder Fig.
Page 18: Checks During Sowing
USF-1600 User Manual 4.3.2 Checks during Sowing The following checks should be carried out during sowing, after each sown hectare: 1. Ensure that the sowing units dispense seeds and they are not blocked. 2. Check that the air conduit set is properly attached both upstream and downstream the dispenser. The hoses leading from the manifold to the coulters should not have any bends or horizontal sections.
Page 19: Operation Of The Seed Dispenser
USF-1600 User Manual set according to the sowing chart, on the scale for fine seeds (Micro sowing) the desired number of seeds sown carry out the calibration test and correct the amount of seeds sown lock the adjustment screw knob CAUTION! In case of difficulties with setting the dose of fine seeds (e.g.
Page 20: Filling And Emptying The Seed Box And Dispenser
USF-1600 User Manual 8. After the end of the sowing season, have the dispenser reviewed by a service technician 9. Be sure to lubricate the thread of the trapezoidal screw, the hexagonal shaft and the threads of the flap closing screws for pouring the seeds with silicone oil before the season and after the season Maintenance of the Dispenser 1.
Page 21 USF-1600 User Manual It is not allowed to stay on other parts of the machine than the platform. Carry out loading and unloading operations only when the machine is at a standstill with the tractor engine switched off. It is prohibited to dig the seeds with your hand.
Page 22: Operation Of Electrically Driven Seeder
USF-1600 User Manual 4.5. Operation of Electrically Driven Seeder 4.5.1. DRILL CONTROL Electronic System Electric drive of the USF-1600 seeder dispenser is provided by an electric motor and operated via an electronic console Always switch off the electronic console first and then, disconnect the power plug.
Page 23 USF-1600 User Manual Sowing on/off Pre-filling of groove units Access to other menus Adjustment of the target value Process paths Passage markers Working speed Desired dose per hectare Turbine speed driving during technological paths operation Percentage of temporary change in target value a.
Page 24 USF-1600 User Manual b. Perform the calibration test (dose calibration) You can perform the calibration test when the seeder is ready for operation Procedure Have you prepared the seeder and its metering components for carrying out the calibration test, as specified in the description (see page 39)? The box is filled with enough seeds.
Page 25 USF-1600 User Manual c. Pre-filling of the dispenser groove units In order to be able to sow from the very beginning of the field and avoid the lack of sowing, you have to fill the dispenser groove unit with seeds before you begin driving the seeder.
Page 26 USF-1600 User Manual Function icon Meaning Decreasing the value. Return to the originally set value (100 %). The « Target value » and « Value change » parameters are defined . [➙22] Procedure 1. In the main menu, press the button: ⇨...
Page 27 USF-1600 User Manual - Activate the « Calibration » menu. ⇨ The « Calibration » menu is displayed. - Start calibration. 8. Drive to the end of the marked section. ⇨ The counted pulses will be displayed in the «Number of pulses» field during travel.
Page 28: Daily Maintenance
USF-1600 User Manual 5. Daily Maintenance Observe the safety instructions for daily maintenance. Your machine has been designed and built to achieve maximum efficiency, profitability and comfort in a variety of working conditions. Your machine has been inspected at the factory and by our distributor before delivery, to ensure that you receive the machine in excellent condition.
Page 29 USF-1600 User Manual • Disconnect the electrical controls and place them in a dry place. • Secure the machine against rust. Spray the oil that is readily biodegradable, e.g. rapeseed oil. • Protect piston rods of hydraulic cylinders against rust. Do not spray oil or any anti-corrosion agent on plastic or rubber parts, as they may become brittle and break.
Page 30: Hydraulic System Maintenance And Use
USF-1600 User Manual 5.3. Hydraulic System Maintenance and Use Caution: The risk of infection caused by hydraulic oil ejecting under high pressure that penetrates the skin. • Work with the hydraulic system should be carried out in a specialist workshop. •...
Page 31: Lighting Installation
USF-1600 User Manual • Crushing of the outer layer (formation of cracks). • Deformations that do not correspond to the natural shape of the hose or pipe, under pressure or without pressure, or during bending (e.g. separation of layers, formation of bubbles, spot crumbling, cracks, crumbling of bending points, etc.).
Page 32: Disassembly And Decommissioning
USF-1600 User Manual The electrical installation in the USF-1600 seeder is of fixed type, provided with two front composite lamps. A connection cable (5) is used to connect the installation with the tractor installation. The installation diagram is connected according to Fig.21. Before leaving for highways, check the correctness of the electrical installation every time.
Page 33 USF-1600 User Manual The manufacturer shall not be liable, if the machine is operated contrary to the law, safety regulations or recommendations of this manual. Because, during operation of the machine, situations not provided for in this manual may occur, the user should always follow the general safety rules. The manufacturer’s responsibility shall be excluded in the event of arbitrary use on the machine spare parts or parts other than genuine or approved by the manufacturer.
Page 34: Warranty Terms And Conditions
USF-1600 User Manual 8. Warranty Terms and Conditions The warranty covers defects and damages resulting from the fault of the manufacturer due to material defects, poor machining or assembly. NOTE The producer / vendor / shall not accept the warranty claim 1 - THE CONTENT OF THIS MANUAL IS NOT FOLLOWED, 2 - ANY TECHNICAL MODIFICATIONS AND REPAIRS HAVE BEEN MADE WITHOUT THE CONSENT OF THE MANUFACTURER...
Page 35: Indicative Sowing Chart
USF-1600 User Manual 9. Indicative Sowing Chart Seed material Kg/dm 0,77 0,74 0,68 0,50 0,85 0,81 0,83 0,79 0,36 STOP NORMAL SOWING STOP SOWING OF FINE OPEN CLOSED SEEDS kg/ha kg/ha SCALE SCALE 12.0 12.5 11.4 15.3 106 108 116 109 109 13.7 121 124 108 135 127 127 113...
Page 36: Indicative Sowing Chart For Fertilizers
USF-1600 User Manual 10. Indicative Sowing Chart for Fertilizers Dispenser UREA NPK Granulate PHOSPHATES setpoint 1,05 kg/dm3 1,10 kg/dm3 1,20 kg/dm3 Dose kg/ha Dose kg/ha Dose kg/ha COMMENTS / NOTES - page 35 -...
Page 37 USF-1600 User Manual - page 36 -...
Page 38 USF-1600 User Manual UNIA Sp. z o.o. ul. Szosa Toruńska 32/38 PL 86-300 Grudziądz, POLAND uniamachines.com - page 37 -...