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Haigh Quattro Operating & Maintenance Manual
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Haigh Quattro Operating & Maintenance Manual

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Chris Mulhaney
April 28, 2025

we keep getting F3 and F8 faults are these common fault on the quattro macerator

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Chris Mulhaney
April 28, 2025

where about is the rear break switch

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Summary of Contents for Haigh Quattro

  • Page 2 This can be found on a label each side of the machine and on the hopper front when the cover has been removed. If we can be of further assistance please do not hesitate to contact us: Sales Telephone +44 (0)1989 763131 +44 (0)1989 768777 Email sales@haigh.co.uk Service Telephone +44 (0)1989 760230 +44 (0)1989 768777 Email service@haigh.co.uk www.haigh.co.uk...
  • Page 3 Operating & Maintenance Manual www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 4 Operating & Maintenance Manual www.haigh.co.uk 900-029082-4 – Dec 16...

  • Page 5: Table Of Contents

    Operating & Maintenance Manual Table of Contents 1. Safety Precautions & Procedures 2. Equipment Description, Process and Control 3. Installation & Commissioning 4. Maintenance & Servicing Procedures 5. Part Identification Diagrams 6. Fault Finding & Troubleshooting www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 6 900-029082-4 – Dec 16...

  • Page 7: Safety Precautions & Procedures

    Operating & Maintenance Manual 1. Safety Precautions & Procedures www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 8 Operating & Maintenance Manual www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 9 This sign is used to denote that appropriate Personal Protection Equipment must be worn. Instructions Located Directly on the Machine All instructions located directly on this machine must be observed and be kept completely legible at all times. www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 10 • Duty of care - Your personal safety, the safety of others, of the equipment and the environment is the responsibility of everyone. www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 11 All users should be made aware that, if the equipment is used in a manner not specified by the • manufacturer, the protection provided by the equipment may be impaired. www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 12 Operating & Maintenance Manual www.haigh.co.uk 900-029082-4 – Dec 16...

  • Page 13: Equipment Description, Process And Control

    Operating & Maintenance Manual 2. Equipment Description, Process and Control www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 14 Operating & Maintenance Manual www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 15 Information about Quattro About The Machine Quattro consists of an electric motor which drives a pulveriser, with a separate water pump that flushes the hopper and outlet pipe-work. Water is supplied via mains supply or a storage tank through an inlet solenoid valve. The solenoid valve is operated by the machine’s printed circuit board (P.C.B.) which receives a signal from a level...
  • Page 16 Operating & Maintenance Manual Installation Diagram www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 17 The A-weighted emission sound level, LpA, produced by Noise levels Quattro does not exceed 70 dB(A). All installations must comply with statutory regulations, local water by-laws and relevant codes of practice of the country of installation. Responsibility for this must rest with the installer. The company make every effort to comply with national requirements/standards.
  • Page 18 Drain Block Indicator On release, if water and pulp are still in the hopper covering the impeller, call the Service Engineer. Low deodoriser Illuminated when deodoriser requires changing. See Chapter 6 for troubleshooting for the above indicators www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 19 Once the cycle has finished the lid will be able to be opened for the next operation. Hands Free Opening When fitted with an optional extra Foot Pedal Hands Free Opening Kit, the Quattro lid can easily be opened by operating the low profile foot bellow (See Image Below).
  • Page 20 Operating & Maintenance Manual Operating Advice • Operate Quattro immediately after every loading. Wash hands after every loading. • • Never use a chemical reaction substance to clear a drain block situation in the disposer, damage to the seals will result.
  • Page 21 Operating & Maintenance Manual Replace Haigh Internal MaciFresh www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 22 Operating & Maintenance Manual www.haigh.co.uk 900-029082-4 – Dec 16...

  • Page 23: Installation & Commissioning

    Operating & Maintenance Manual 3. Installation & Commissioning www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 24 Operating & Maintenance Manual www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 25 Cold Water Supply Quattro is designed to operate on a minimum water flow rate of 5.5 lpm. The supply into the cistern is regulated to a maximum of 9 lpm via a constant flow valve located in the inlet solenoid.
  • Page 26 Operating & Maintenance Manual Waste Outlet Connection Quattro is designed to be installed to 50mm pipework with a fall of 1:25 or sufficient to maintain a self-cleansing velocity. We recommend that the maximum total length of pipework before entering the 10mm vertical soil stack is 3m with one swept bend.
  • Page 27 Operating & Maintenance Manual Electrical Information Quattro is supplied for use on either single phase or three phase power supplies. Refer to the rating label details on the top of the electrical connection cover of the machine. All electrical installations comply with current I.E.E. regulations.
  • Page 28 6. Remove the bolts that secure the floor locating bracket to the pallet. The floor locating bracket will be used to fix the machine to the floor and is positioned by using the template (supplied). 7. The machine is now ready for installation. www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 29 A direction of rotation label with cord tail is attached to the impeller in the hopper. The cord trail must indicate the trail towards the tick. This is only needed for the three phase machine. 7. Fit front panel - Refit the front panel. Secure with the front panel screw. www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 30 Open the lid after the cycle is completed and observe the direction of the resulting cord trail. • If the direction is towards the 'X' the motor is revolving in the wrong direction. If so reverse the phases at the connection to the isolator. UNDERSIDE SHAFT OUTLINE CORD (100mm HANGING FREE) www.haigh.co.uk 900-029082-4 – Dec 16...

  • Page 31: Maintenance & Servicing Procedures

    Operating & Maintenance Manual 4. Maintenance & Servicing Procedures www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 32 Operating & Maintenance Manual www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 33 Check lid positive break interlock switch operates correctly. • Check electrical connections in control gear and motor terminal box are secure. Low water sensor and drain/hopper block pressure switch operate. • Functionally test the machine. www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 34 The mechanical seal face must be perfectly clean. • Use only clean water to lubricate the seal face. • Ordering Spares Spares are identified in Chapter 6 of this manual and can be ordered from Haigh Engineering. Telephone +44 (0)1989 760230 +44 (0)1989 768777 Email service@haigh.co.uk...

  • Page 35: Part Identification Diagrams

    Operating & Maintenance Manual 5. Part Identification Diagrams www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 36 Operating & Maintenance Manual www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 37 Operating & Maintenance Manual Servicing Quattro Ensure appropriate protective equipment is worn ALWAYS isolate the machine from mains electrical supply before servicing Isolate the water inlet to the pump at the service valve by turning the isolation screw 90°. Reverse to vertical on completion.
  • Page 38 Operating & Maintenance Manual General Assembly www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 39 Cabinet Top & Seal Assembly 901-111580 Cistern And Deadsheet 711-006017 Pop Rivet 3 Dia 901-111694 Quattro Inlet Plumbing 90X-112118 Quattro Rating / Serial No Label 901-111512 Overflow Fitting 901-111654 3/4" Sealing Washer 903-110873 Frame & Top Plate Assy 701-006177 Screw M5 X 16 Sckt Button Hd...
  • Page 40 Hinge Pin 901-111523 Hinge Boss 901-111600 Striker Assembly 901-111421 Striker Seal (included with Striker Assembly) 901-107162 Screw Screw M5x12 Button Hex Sckt Washer M5 Spring Washer M5 Plain Washer M6 Plain Nut M6 Nyloc Lid Maintenance www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 41 Lid Support (c/w Hinge Brackets and Spring Assemblies) 900-013486 Spray Vent 901-111288 Spray Inlet 901-111593 901-111571 905-003571 Pressure Switch 900-003940 Switch 997-051206 O Ring 901-107162 Screw M5x16 Pozi Pan 902-107162 Screw M5x20 Pozi Pan 900-013522 Screw Lid Assembly www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 42 Operating & Maintenance Manual Item Part No Description 902-110877 Cabinet Top 901-111006 Hopper / Top Seal Cabinet Top Assembly www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 43 Operating & Maintenance Manual Item Part No Description 901-111199 Latch Assembly 902-107552 Solenoid 901-030234 Solenoid 900-030183 Micro Switch 901-111880 Switch PCB Latch Assembly www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 44 Operating & Maintenance Manual Main Pump & Deodoriser Pump Removal Diagram www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 45 Operating & Maintenance Manual Mechanical Assembly Removal www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 46 Operating & Maintenance Manual www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 47 Lock Washer 901-111568 Sealed Screw Assy 901-013922 Hub Washer 703-006229 Washer 6mm Spring 761-006110 Screw M6x20 Hex Hd 709-006218 Washer 8mm Plain 704-006229 Washer 8mm Spring 728-006118 Screw M8x25 Hex Hd Mechanical Assembly Servicing Diagram www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 48 Operating & Maintenance Manual Plumbing Diagram www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 49 902-013613 10mm Divider JG: RM2310E Note-All hose fittings to be fastened with Jubilee Clip- See table below for detail Hose Part No. Jubilee Clip Size Part No. Quantity 604-000131 703-006082 627-000139 900-005293 Plumbing Parts List www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 50 129-031012 End Stop 100-031012 Grey Terminal 125-031012 Fused Terminal 111-031099 FUSE 10A HBC 20mm X 5mm Dia 112-031099 FUSE 6.3A LBC 20mm X 5mm Dia 108-031131 Snap Bush 902-111517 Grommet 901-016583 Location Peg Control Enclosure www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 51 Operating & Maintenance Manual Wiring Diagram – Single Phase www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 52 Operating & Maintenance Manual Wiring Diagram – 3 Phase www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 53 Signal to indicate load sensing 901-111578 Speed sensor Signal to indicate motor turning Audible feedback regarding machine 901-112530 Buzzer operation Foot Pedal Switch Lid Opening Visual feedback regarding machine 901-111571 operation *Denotes component less fixing brackets Control Gear www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 54 Foot Pedal Hands Free Opening Kit Part No Description 905-112632 Foot Pedal Hands Free Opening Kit 906-112632 Foot Pedal Hands Free Opening Kit (Plinth Compatible) * On early models the Additional Pressure Switch was fitted in Lid www.haigh.co.uk 900-029082-4 – Dec 16...

  • Page 55: Fault Finding & Troubleshooting

    Operating & Maintenance Manual 6. Fault Finding & Troubleshooting www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 56 Operating & Maintenance Manual www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 57 • The plumbing is leaking. Internal water leakage Investigate where the leakage originates and rectify the problem. • Damaged Hopper Seal. Replace the Hopper seal, ensuring that the new seal fits correctly. www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 58 • • Switch off at isolator and remove the obstruction from the hopper. Drain Block Stage 1 • Pressure in hopper has built up to trigger the pressure switch but the machine recovered and continued. www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 59 Caution only, machine reverts to a safe state to ensure that motor has • stopped before the interlock is released. No indicators illuminated • Power failure No power to machine. • Check indicator membrane is connected properly. • Check fuses / electrical connections. • www.haigh.co.uk 900-029082-4 – Dec 16...
  • Page 60 Operating & Maintenance Manual www.haigh.co.uk 900-029082-4 – Dec 16...
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