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Summary of Contents for CanyCom BH42
- Page 1 Off-road Rubber Track Carrier BH42 Operator's Manual 3592 6151 000 Original Instructions (in English)
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- Page 3 About This Manual • Always keep this manual with the machine for easy reference. • Owner of this machine is responsible that anyone who uses or services this machine reads and understands this manual before use or service. Thank you for purchasing this machine. This manual provides information needed for safe and effective use and maintenance of this machine to those who operate or service this machine.
- Page 4 About This Machine • This machine can kill you if the safety precautions in this manual and on the labels attached to this machine are not followed. Read and understand this manual and the safety labels on the machine thoroughly before using or servicing this machine.
- Page 5 160cm to 200cm of height and 50kg to 120kg of weight for walk-behind use, and of 50kg to 80kg of weight for stand-on operation. Product Identification Location of Model Label Model Label CATEGORY: Crawler Mini-Dumper BH42 MODEL 0000000 SERIAL No. Location of Model Label 0000...
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Page 6: Table Of Contents
Contents 1. Safety 1.1 Safety Labels ....... . 1 1.2 Safety Precautions ......3 1.2.1 Intended Use and Configuration . - Page 7 4. Operation 4.1 Preparation ....... . . 16 4.1.1 Training ..........16 4.1.2 Personal Protection .
- Page 8 5.5 Body Panels ....... . 41 5.5.1 Fender ........... 41 5.6 Engine .
- Page 9 7. Transporting 7.1 Hauling ........58 7.1.1 Loading and Unloading .
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Page 11: Safety
• Replace these labels immediately if they have been removed, have fallen off or become illegible. Use part number written on the label or shown in this manual to order a replacement label from your CANYCOM representative. Slide Frame/ Three-way Folding Gate Model... - Page 12 Safety Scoop Bucket Model 3592M-0101-020E 1. 3592 6065 000 3592M-0101-030E 3592 6065 000 (from left to right) • Read manual. Operator’s manual presents essential safety information that you must follow for safe operation and service of this machine. • Stop engine before servicing. There are moving parts around the engine, and these parts can post hazard if accessed while moving.
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Page 13: Safety Precautions
Safety 1.2 Safety Precautions This section contains safety precautions to follow when operating and maintaining this machine. Read and understand the precautions in this section as well as throughout this manual and follow them when operating or maintaining this machine. 1.2.1 Intended Use and Configuration •... -
Page 14: Preparation
Safety 1.2.3 Preparation • Fire hazard. - Fuel can catch fire and explode. Do not handle fuel near open fire or spark. • Always wear appropriate personal protective equipment (see 4.1 Preparation) when operating or servicing this machine. Proper clothing will minimize risk of injury. •... - Page 15 Riding • This machine is a walk-behind machine; CANYCOM provides the optional step. With this optional step installed, this machine can be used as a stand-on machine. - Riding capacity if for the operator Only.
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Page 16: Servicing
Safety Driving on Slope • Driving on a slope in a wrong manner can cause a loss of control and vehicle overturn, resulting in serious injury or death. Take the precautions described in this section and in 4.2.4 Driving on Slope. •... -
Page 17: Safety Devices And Features
Safety 1.3 Safety Devices and Features 1.3.1 Safety Devices and Features This machine has the following safety systems. Safety Switch This machine is equiped with the push-to-stop main switch (→2.1.1 item 4). In case of emergency, the operator push the main switch to stop the machine stops. Hold-to-Drive Clutch Lever This machine has an operator presence control (OPC) in the form of a hold-to-drive clutch. -
Page 18: Controls And Components
Controls and Components 2.1 Controls and Components 2.1.1 Controls and Labels Illustration below shows the controls of this machine and the stickers that indicate these controls. Forward Backward 3592M-6151-0201-010E 1 Throttle Lever ... . Throttle Lever is used to control engine speed. 2 Drive Clutch Lever . - Page 19 Controls and Components 3 Side Clutch Lever ..Side Clutch Lever is used to steer the machine by engaging the side clutch. 4 Main Switch ... . . Main Switch is used to turn on or off the ignition of the engine.
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Page 20: Other Labels (Other Than Safety Labels)
Controls and Components 2.1.2 Other Labels (other than safety labels) SAFETY PROP 3592 6062 000 MAX� LOADING MAX� LOADING 2�1kW 2�1kW 3600 min 3600 min CAPACITY CAPACITY 3�92kN 3�92kN Engine Oil Engine Oil Gasoline Engine Oil Gasoline Engine Oil 10W-30 SE or Better 10W-30 SE or Better 0�5L 0�5L... - Page 21 Controls and Components iv) Drive Belt ... .Indicates the kind of V-belt to use between engine and the middle pulley. v) Drive Belt ... .Indicates the kind of V-belt to use between middle pully and transmision.
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Page 22: Specifications
Specifications 3.1. Product Specifications · Understand the specifications of this machine thoroughly before use. 3.1.1 Product Dimensions Slide Frame Model 3592M-0301-010E -12-... - Page 23 Specifications Three-way Folding Gate Model 3592M-0301-020E Scoop Bucket Model 3592M-0301-030E -13-...
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Page 24: Product Specifications
Specifications 3.1.2 Product Specifications BH42 Slide Three-way Scoop Model and Type Frame Folding Gate Bucket Machine Mass 3.92 (400) Maximum Payload kN (kg) 1575 (1875) 1675 (1970) 1665 (1960) Overall Length Overall Width 1260 (1005) Overall Height Track Contact Length... -
Page 25: Contents Of Tool Bag
-15 ~ +40 Operating Altitude below 1500 *3 Static figure. *4 Consult your CANYCOM representative for feasibility and recommendations for the use of this machine outside these ranges. * These specifications are subject to change without notice. 3.2 Contents of Tool Bag... -
Page 26: Operation
Operation 4.1 Preparation 4.1.1 Training • The employer or renter of this machie must give its operator relevant practical instructions and training of this machine. Training shall include: - safety information in this manual, in particular how to avoid dangerous situations. - controls and operation of this machine and how it actually handles. -
Page 27: Work Site
3.1 Specifications). Using this machine under such conditions can reduce its performance and cause damage to it. If you intend to use this machine in such a condition, contact your CANYCOM representative. Prepare beforehand the work rules and procedures such as signaling and traffic control for the work site. -
Page 28: Checking And Filling Fuel
Operation 4.1.5 Checking and Filling Fuel • Fire hazard: - Fuel can catch fire and explode. Do not handle fuel near open fire or spark. - Always stop the engine before refueling. - Do not fill beyond the limit (bottom of the filler filter) so that fuel will not overflow. - Page 29 Operation • Pinch hazard. Make certain that hands or fingers are not in the way to be caught when adjusting the handle lever. Move up the handle lever adjuster to unlock Handle Lever Adjuster the handle lever. Move the handle lever to a required position.
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Page 30: Driving
Operation 4.2 Driving • Loss of control or overturn of the machine can result in property damage, serious injury or death. Always pay close attention to the factors such as speed, rate of steering, terrain, and load that affect the stability of the machine. •... - Page 31 Operation Make sure the drive clutch lever is in the Drive Clutch Lever [Stop] position. Stop NOTE • The drive clutch lever on this machine is a hold- to-drive clutch lever. You need to keep holding it to drive the machine. Once you releases it, the brake is applied, the drive clutch is 3592M-0402-010E disengaged and the machine stops.
- Page 32 Operation Move the throttle lever a little toward the Throttle Lever [Fast] position. Fast Slow 3592M-0402-050E Press down the main switch and turn it to the (run)] position until it locks in that position. Main Switch 3592M-0402-060E Pull the starter handle rapidly to start the engine.
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Page 33: Driving
Operation Move the choke lever back to the original ([Open]) position. 10. Run the engine for about 5 minutes without Choke Lever load to warm up. Open Close NOTE • Drive the machine gently in the first 40 to 50 hours of use after purchase for breaking-in. - Page 34 Operation Make certain that the drive clutch lever is in Drive Clutch Lever the [Stop] position. Stop 3592M-0402-100E Move the Shift lever and the Auxiliary (aux.) High Shift Lever shift lever in a desired position. R1/R2 NOTE • Refer to 3.1 Product Specifications for the speed in each gear.
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Page 35: Stopping
Operation Grasp the left side clutch lever to turn left. Left Turn (Forward) Side Clutch Lever (Left) Left Turn (Backward) 3592M-0402-140E Grasp the right side clutch lever to turn left. Right Turn (Forward) Side Clutch Lever (Right) Right Turn (Backward) 3592M-0402-150E 4.2.3 Stopping •... -
Page 36: Shifting
Operation Move the drive clutch lever to the [Stop] Drive Clutch Lever position to stop. Stop 3592M-0402-170E 4.2.4 Shifting • Always shift gears firmly. When the transmission is not firmly shifted, it can jump out of gear, resulting in loss of control of the machine. •... -
Page 37: Parking
Operation 4.2.5 Parking • Always park on a firm, level ground. Never park on a potentially dangerous place. • Avoid parking on the slope. Never park on the slope with an incline of 15 degrees or steeper. If it is absolutely necessary to park the machine on the slope less than 15 degrees, make certain to apply parking brake firmly and block the tracks with chocks. - Page 38 Operation Close fuel cock. Fuel Valve Lever NOTE • Carbon deposit tends to accumulate on spark plug when running engine at low engine speed. When engine has been run at low engine speed for an extended period, run engine at high engine speed for a while before stopping 3577M-6107-0402-210 engine to burn off carbone deposite.
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Page 39: Driving On Slope
Operation 4.2.6 Driving on Slope • Driving on slope in a wrong manner can cause a loss of control and machine overturn, resulting in serious injury or death. Take the instructions described in this section and the precautions in 1.2.4 Operation, Driving on Slope. •... -
Page 40: Woring
Operation 4.3 Working 4.3.1 Dumping • Always make certain of the safety of your surroundings when dumping. • Avoid dumping on the slope. The machine may tip over. • When the load's center of gravity is toward the front of the vessel, avoid dumping. -
Page 41: Using Safety Prop
Operation 4.3.2 Using Safety Prop • Place safety prop under vessel when inspecting or working under vessel. • Make certain to undo safety prop before lowering vessel. Raise vessel. Safety Prop Hold vessel with safety prop. 3592M-0403-030E -31-... -
Page 42: Using Slide Frame (Slide Frame Model)
Operation 4.3.3 Using Slide Frame (Slide Frame Model) • Always lock slide frame when in use. • Do not extend slide frame beyond black line on slide frame rod. Slide frame may be damaged. Move down slide frame lock lever to unlock slide frame. -
Page 43: Using Side Gate (Three-Way Folding Gate Model)
Operation 4.3.4 Using Side Gate (Three-way Folding Gate Model) • Lock front gate in vertical position or remove front gate when using machine with side gate in open position. • Always remove tubular frame on side gate when using machine with side gate in open position. -
Page 44: Maintenance
• Some maintenance procedures described below may require special knowledge or tools and instruments. Contact your CANYCOM representative to perform such procedures. 5.1.1 Daily Inspection The table below is presented for your convenience. Refer to the attached Engine Manual for further details on daily inspection and scheduled maintenance for the engine.. - Page 45 Maintenance Item Description Ref. Engine Starting The engine shall start easily without making any 5.6.3 irregular noise. Running When accelerating the engine, the throttle lever shall move smoothly, and the engine shall accelerate smoothly without stopping or knocking. Exhaust Warm up the engine thoroughly and observe exhaust sound and gas from idle to fast speed;...
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Page 46: Scheduled Maintenance
Once every 100 to 300 hours. * Clearance Replace Fuel Hoses Once every year or as necessary. Clean Sediments in Fuel Tank Every 500 hours. * These items require special knowledge and tools. Consult with your CANYCOM representative. Chassis Schedule Item Description Ref. - Page 47 Maintenance Schedule Item Description Ref. The side clutch cable shall be free of damage, excessive play at the joints, or rust √ √ Side Clutch on thepins. The rods, links and cables in the linkage √ √ shall be free of deformation or damage. The connections in the linkage shall be free Linkage of looseness, excessive play or missing...
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Page 48: List Of Fluids And Lubricants
Maintenance 5.2 List of Fluids and Lubricants Item Schedule Grade Cap. Fuel As needed. Automotive unleaded 2.0L gasoline. Engine Oil Fill Automotive gasoline engine Inspect daily. Fill as needed. Change API rating: SE or better. 0.56L Initially - After 25 hours of use. SAE index: 10W-30 or 10W- Every 50 hours afterwards. -
Page 49: Greasing And Lubrication
Maintenance 5.3 Greasing and Lubrication 5.3.1 Greasing NOTE • Grease to use: Lithium all-purpose grease. • Oil to use: Gear oil, API rating GL-4 or 5. Location Schedule Grade Main shidt lever linkage Aux. shift lever pivot Main shift rod guide As needed Lithium all-purpose grease Main shift rod guide (T/M side) -
Page 50: List Of Consumables And Spares
Maintenance 5.4 List of Consumables and Spares • Use only the CANYCOM genuine parts when replacement or repair is required. CANYCOM assumes no liability whatsoever if any problem occurs as a result of using any part that is not a genuine CANYCOM part. -
Page 51: Body Panels
Maintenance 5.5 Body Panels • Do not operate this machine with its safety covers removed. Serious injury or death can result. • Burn and run-on hazard. Do not remove the body panel while the engine is running. • Cut or pinch hazard. Beware of sharp edges and pinch points. 5.5.1 Fender Removing Remove the two screws that secure the... -
Page 52: Engine
Maintenance 5.6 Engine • Fire hazard. Keep fire and spark away when handling fuel or oil. • Moving parts hazard. Stop the engine before servicing. • Burn hazard. An engine that has been running is very hot. Allow the engine to cool before servicing, or severe burns can result. - Page 53 Maintenance Inspecting Park the machine on a level ground. Filler Cap Lift the vessel and support it with the safety prop securely. Remove the oil filler cap. Follow the instructions in "Operator's Manual for the Engine" to check oil. Screw the oil filler cap firmly back in place. 3592M-0506-010E Undo the safety prop and lower the vessel.
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Page 54: Air Cleaner
Maintenance 5.6.2 Air Cleaner • Clean the air cleaner element regularly. Dirty air cleaner element reduces engine performance and life. • Replace the air cleaner element if damaged. Follow the instructions in "Operator's Air Cleaner Manual for the Engine" to clean or replace the air cleaner element. -
Page 55: Fuel Filter
Maintenance 5.6.4 Fuel Filter • Fire hazard. Fuel is highly flammable. Keep fire and spark away when servicing the fuel filter. If fuel is spilt, wipe it off immediately. • Dispose of waste fuel properly. Follow the instructions in "Operator's Manual for the Engine"... -
Page 56: Drive Train
Maintenance 5.7 Drive Train • Stop the engine when servicing the drive train to avoid tangling with the moving parts and the risks of the accidental movement of the machine. • Allow the machine to cool off before servicing. The engine is very hot after operation and may can a burn hazard. -
Page 57: Transmission Oil
Maintenance Adjusting Jack up the machine so that it is parallel to Track Tension Bolt the ground. Lock Nut B Loosen the lock nut A under the machine. Loosen the lock nut B and adjust the track tension bolt so that the clearance between Lock Nut A the track and the center roller (clearance A) Lock Bolt... -
Page 58: Drive Belt
Inspecting Remove the fender. Drive Belt Visually inspect the drive belt for damages. If damaged, contact your CANYCOM dealer to replace it. Install the fender. 3592M-0507-050E Adjusting Move the drive clutch lever to the [Stop] Lock Nut position. -
Page 59: Parking Brake
Maintenance 5.7.4 Parking Brake • Always keep the brake adjusted for maximum performance. Improperly adjusted brakes can result in property damage, serious injury, or death. Inspecting Lift the vessel and support it with the safety Spring prop. Move the drive clutch lever to the [Stop] position. -
Page 60: Side Clutch
Maintenance 5.7.5 Side Clutch Lift the vessel and support it with the vessel safety prop. Adjust the side clutch with the adjust nut so that the play on the side clutch lever is between 1 and 5 mm. Undo the safety prop and lower the vessel. 3592M-0507-100E Adjust Nut 3592M-0507-110E... -
Page 61: Vessel
Maintenance 5.8 Vessel 5.8.1 Adjusting Slide Frame (Slide Frame Model) • Do not apply oil or grease on the slide frame rod. The slide frame will not lock. Remove the slide frame from the vessel. Slide Frame 3592M-0508-010E Adjust the U-nut at the end of the slide frame rod. -
Page 62: After Use Care
Maintenance 5.9 After Use Care • Do not wash the engine, the control panel, the electrical parts, or the tank caps with air breather with running water; water may enter inside and cause rust or damage. • Clean the machine after use; leaving dirt or foreign objects can cause damage. •... -
Page 63: Storage
Maintenance 5.10 Storage • Fire hazard; do not store the machine where there is a possiblity of ignition. • Do not wash the engine, the control panel, the electrical parts, or the tank caps with air breather with running water; water can enter inside and cause rust or damage. -
Page 64: Troubleshooting
Troubleshooting chart below. If the malfunction or abnormal condition is not listed in the chart, or the suggested measure does not solve the problem, consult with your CANYCOM representative. • Some corrective measures listed below require special knowledge and/or equipment. - Page 65 Choke lever is in [Close] →Move choke lever to 4.2.2 Engine stalls. position. [Open] position. Other (other than the →Please contact above). your CANYCOM representative. Out of fuel. →Fill fuel. 4.1.5 Other (other than the →Please contact Engine stops abruptly. above).
- Page 66 →Follow instructions in Machine does not move above). "Driving" to drive. If when clutch lever is in problem persists, please the [Run] position. contact your CANYCOM representative. Improperly adjusted drive →Adjust drive belt 5.7.3 belt. Clutch does not Other (other than the →Please contact...
- Page 67 →Adjust side clutch 5.7.5 clutch. Machine does not turn Other (other than the →Please contact Drive Train smoothly. above). your CANYCOM representative. Irregular noise or →Please contact abnormal heat from your CANYCOM roller, sprocket, or idler. representative. Improperly adjusted →Adjust brake.
- Page 68 Transporting 7.1 Hauling 7.1.1 Loading and Unloading • Park transporter (truck) on a level ground. Always use chocks to secure wheels. • Do not allow bystandars to come close to machine or transporter when loading or unloading machine. • Use only the loading ramps with sufficient strength (to withstand the combined weight of machine and operator), width (more than 2 times the width of track), and length (more than 4 times the height of bed of transporter), and have anti- slip ramp surfaces.
- Page 69 NOISE LEVEL Model Engine Type Type Speed rpm BH42 Honda GX120 3600 rpm 101 dB (A) NOISE LEVEL evaluated based on factory standard. VIBRATION Vibration Engine Model Rated revolution Handle lever BH42 3600 rpm 10 m/s VIBRATION evaluated based on factory standard.
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- Page 72 90-1 Fukumasu, Yoshii-machi, Ukiha-shi, Fukuoka, Japan 839-1396 Sales Headquarters TEL +81-(0)943-75-2195 FAX +81-(0)943-75-4396 Authorized Dealer All rights reserved. Unauthorized use or reproduction of this material is prohibited.
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