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STALEX C0632D Operations Manual & Parts List

Bench lathe
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We, DKSH Hong Kong Limited, 23/F Tower A, Southmark, 11 Yip Hing Street, Wong Chuk Hang,
Hong Kong,
declare under our sole responsibility, that the machinery
Factory Product name: C0632Dx750
Function: Metal working and finishing machine
Model: ST – 1330T
Type: Metal Working Lathe
Article number: 77.930.93034.12
Year of production: 2011
is in conformity with all the relevant provisions of Directives:
2006/42/
EC (Machinery directive),
2006/95/
EC (Low voltage directive),
2004/108/
EC (EMC),
2002/95/
EC (RoHS directive),
2002/96/
EC (WEEE directive)
and tested in accordance with below standards:
EN 349:2008-9
EN 11202:2010
EN 12100-1:2004
EN 12100-2:2004
EN 12840:2001
EN 13850:2008
EN 13857:2008
EN 23125:2010
EN 55014-1:2006
EN 55014-2:1997+A1
EN 61000-3-2:2006
EN 61000-3-3:1995+A1+A2
EN 60204-1/A1:2009
Hong Kong, 31.03.2011
DKSH Hong Kong Limited
23/F Tower A, Southmark, 11 Yip Hing Street,
Wong Chuk Hang, Hong Kong
www.dksh.com
EC- DECLARATION OF CONFORMITY
Managing Director
Authorized to compile the technical file

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Summary of Contents for STALEX C0632D

  • Page 1 EC- DECLARATION OF CONFORMITY We, DKSH Hong Kong Limited, 23/F Tower A, Southmark, 11 Yip Hing Street, Wong Chuk Hang, Hong Kong, declare under our sole responsibility, that the machinery Factory Product name: C0632Dx750 Function: Metal working and finishing machine Model: ST –...
  • Page 2 OPERATION MANUAL & PARTS LIST MODEL: C0632D/C0636D...

  • Page 3: Table Of Contents

    Operation Manual CONTENTS Preface………………………………………………………………………………………2 1.Safty Rules for Lathes……………………………………………………………………3 2.Mchine Specification….…… ………………………………………..……………………6 3.Constructional Indication………………………………………………………………7 4.Unpacking and Installation………………………………………………………………8 4.1 Unpacking………………………………………………………………..……………8 4.2 Cleaning…………………………………………………………………..……………8 4.3 Installation………………………………………………………………..……………8 5.Lubrication………………………………………………………………………………10 5.1 Headstock……………………………………………………………………………10 5.2 Gearbox………………………………………………………………………………10 5.3 Apron…………………………………………………………………………………10 5.4 Change gears………………………………………………………………………10 5.5 Others parts…………………………….…………………………………………10 6.Test Running…………………………………………………………………………11 6.1 Operation symbols………………………………………………………..…………11 6.2 Spindle speed control……………………………………………………..…………12 7.Thread and Feed Selection……………………………………………………………13 7.1 Thread and feed selection…………………………………………………………13...

  • Page 4: Preface

    Operation Manual Preface For an efficient and appropriate way of utilization, also for extending the machine’s life, all the operators are requested to carefully read the instruction of this Manual before start to operate. Most of the operators think, according to their own experience, they can handle the machine appropriately and hopeful to neglect what so important items in this booklet.

  • Page 5: Safty Rules For Lathes

    Operation Manual 1. Safety Rules for Lathes Safety is a combination of operator common sense and alertness at all times when lathe is being used. Study these safety rules and general safety rules before operating and retain for future use. (1) Do not grip a component with grease or oil on it.
  • Page 6 Operation Manual (16) Do not rush work. (17) Never substitute the wrong size tools if the correct sized tool is not available or cannot be located in the shop. (18) Do not move guards while lathe is under power. (19) Do not place hand or body in path of moving objects. Beware of moving lathe parts that can fall.
  • Page 7 Operation Manual Always wear the correct protection for even a short time when operating the lathe. Never remove protection for even a short time when operating the lathe. Wear protection devices correctly. Know the correct way to wear protective devices. (36) Beware of material flying from the lathes.

  • Page 8: Mchine Specification

    Operation Manual 2. Machine Specification Bench lathe are especially suitable for machining, tool tooms and repairing working shops to machine shafts, spindle, sleeves, and disc work piece of middle or small types. They can also be used to cut imperial, diametric and module thread, and with compact construction and reasonable composition, they can cut very well.

  • Page 9: Constructional Indication

    Operation Manual 3. Constructional Indication 1. Headstock 19. Tailstock clamp lever 2. Speed selector for H or L 20. Tailstock 3. Eclectic control box 21. Tailstock Set-Over screw 4. Speed selector lever 22. Quill traverse hand wheel 5. Spindle 23. Support body 6.

  • Page 10: Unpacking And Installation

    Operation Manual 4. Unpacking and Installation 4.1. Unpacking Unload the machine with a tackle, using clamping plates and eyebolts. Keep the machine in balance by moving the tailstock and the bed slide to the right. Avoid using sling chains as they could damage to feed rod and leadscrew. Lift the lathe carefully and place it softly into the floor or workbench.
  • Page 11 Operation Manual Distance between centers (A) 750mm 1618 1050 1538 1808 1000mm 1868 1300 1788 2058...

  • Page 12: Lubrication

    Operation Manual 5. Lubrication Before putting the lathe into operation, make the following lubrication check. 5.1. Headstock The bearing of the headstock turns in an oil bath. Ensure that the oil level reaches three quarters of the oil gauge glass. For exchanging the oil, remove the end cover and the change gears with swing frame.

  • Page 13: Test Running

    Operation Manual 6. Test Running 6.1. Operation symbols Green Power Green Coolant Green: on Green: on Red: off Red: off Half nut opened Half nut closed Metric thread Imperial thread Module thread Diametral thread Right-hand thread and longitudinal feed toward the headstock side Left-hand thread and longitudinal feed reverse the headstock side Longitudinal feed...

  • Page 14: Spindle Speed Control

    Operation Manual 6.2. Spindle speed control (A). Identification before operation Ensure that lubrication has been carried out as described before. When the main spindle is rotating. The gearbox and feed axis of the bedsides are put into operation. The forward/reverse switch should be on neutral. The feed axis selector and feed/thread selector handle are in disengaged position.

  • Page 15: Thread And Feed Selection

    Operation Manual 7. Thread and Feed Selection 7.1. Thread and feed selection All feed and threads are given on the feed thread tables, fitted on the front and inside of the gear box cover (35), by setting the four feed selector handles (31),(32),(33),(34). (A).

  • Page 16: Feed And Thread Tables

    Operation Manual 7.2. Feed and thread tables (A) .Feed table (a) Longitudinal and cross feed table for Imperial lathe (b) Longitudinal and cross feed table for Metric lathe...
  • Page 17 Operation Manual (B). Thread tables (a) Thread tables for Imperial leadscrew...
  • Page 18 Operation Manual (b) Thread tables for Metric leadscrew...

  • Page 19: Thread Cutting Operation

    Operation Manual 7.3. Thread cutting operation In order to obtain the desired thread, all correct change gears must be installed in strict accordance with the chart, failure to do so will give incorrect threads. Rotate the leadscrew by operating the feed/thread selector to any position and be sure the feed selector handle is engaged.
  • Page 20 Operation Manual (1) Imperial leadscrew machines (Imperial threads only) The table shows: T.P.I: threads per inch to be cut. Scale: the dial numbers at which the half nut of leadscrew may be engaged. (2) Metric leadscrew machines (Metric thread only) The table shows: IN column 1: millimeter pitches to be cut.

  • Page 21: Electric Circuit Control

    Operation Manual 8. Electric Circuit Control Q M 1 Q M 2 S B0 S B1 S B2 KM 1 SQ 4 KM 2 SQ 5 Wiring Diagram for 3 Phases...
  • Page 22 Operation Manual Q M 1 Q M 2 S B0 S B1 S B2 KM 1 SQ 4 KM 2 SQ 5 Wiring Diagram for 1 Phases...

  • Page 23: Chucks And Chuck Mounting

    Operation Manual 9. Chucks and Chuck Mounting When fitting chucks or faceplates, first ensure that spindle and chuck tapers are scrupulously clean and that all cams lock in the correct positions, see Fig1. It may be necessary when mounting a new chuck to re-set the cam lock studs (A). To do this, remove the cap-head locking screws (B) and set each stud so that the scribed ring (C) is flush with the rear face of the chuck-with the slot lining up with the locking screw hole.

  • Page 24: Maintenance And Servicing

    Operation Manual 10. Maintenances and Servicing 10.1. Lathe alignment When the lathe is installed and ready for use, it is recommended to check the machine alignment before commencing work. Alignment and leveling should be checked regularly to insure continued accuracy. 150mm Adopt this procedure as follow: Take a steel bar with a diameter of...

  • Page 25: Compound Rest

    Operation Manual 10.4. Compound rest It is the same procedure as cross slide. To take up for wear on the compound rest taper gibe strip can adjust the slotted head screw on the tool post side of the compound rest by clockwise rotation.

  • Page 26: Bed Assembly

    Operation Manual 11.Bed Assembly (1/2)
  • Page 27 Operation Manual 11.Bed Assembly (2/2)
  • Page 28 Operation Manual Part No. Name Specification GB1171-74 Belt A813 GB77-85 Screw M6×12 GB1096-79 GB97.1-86 Washer GB5783-86 Bolt M8×25 90S-4 Motor 33-6032 Clamping Knob 32-01107 Pulley 32-01103a Bracket GB5783-86 Bolt M10×30 GB117-86 6×26 32-01222 Washer Gb70-85 Screw M6×25 32-01203 Rack 32-01102 Bridge GB70-85 Screw...
  • Page 29 Operation Manual Part No. Name Specification 33-6040B Feed Rod (1000) 32C-6040B-2 Feed Rod (750) 33-6049 Position Setting Pin GB79-85 Socket Head Set Screw 8×16 33-6048 Gated Block 33-6050 Spindle Control Lever GB4141.11-84 Spherical Knob GB70-85 Socket Head Cap Screw M6×16 33-6045 Bracket GB2089-80...
  • Page 30 Operation Manual Part No. Name Specification 32-01232 Screw 32-01245 Left Plate GB823-86 Screw M6×10 32-01247-1 Front Plate (1000) 32-01247-2 Front Plate (750) 32-01246 Right Plate 32-01213 32-01201 Sleeve 33-6043B Started Rod (1000) 32C-6043B-2 Started Rod (750) GB77-85 Screw M8×10 GB879-86 5×40 33-2017a Sleeve...

  • Page 31: Headstock Assembly

    Operation Manual 12.Headstock Assembly (1/3)
  • Page 32 Operation Manual 12.Headstock Assembly (2/3)
  • Page 33 Operation Manual 12.Headstock Assembly (3/3)
  • Page 34 Operation Manual Part No. Name Specification 32C-04109 Shift Lever GB879-86 5×32 GB70-85 Screw M6×18 32C-04127 Casting Cover 32C-04506 Gasket 32-04232 Shaft 32-04234 Gear 32-04233 Shift Lever GB1235-76 O-Ring 14×2.4 32C-04107 Main Casting (32A) 36C-04107 Main Casting (36A) 32C-04254 Gear GB1096-79 5×15 32C-04126 Thrift Collar...
  • Page 35 Operation Manual Part No. Name Specification 32C-04110 Handle GB308-84 Bell Steel 32-04122 Pulley GB879-86 5×25 32-11212 32-11210 Rocker 32-11209 Rocker Shaft GB894.1-86 Circlip 32-04124 Cover 32-04501-1 Gasket GB276-98 Bearing 105E GB70-85 Screw M8×15 32-04253 Washer GB70-85 Screw M6×16 HG4-692-67 Oil Seal SD25×40×10 GB1096-79 8×20...
  • Page 36 Operation Manual Part No. Name Specification 32-04208 32-04102 Collar 32-04103 Behind Cover GB78-85 Screw M6×25 32-04503 Gasket GB297-89 Bearing 7210E 32-04207 Gear 2×37 32-04227 Gear 2.25×37 GB1096-79 8× 18 32-04226 Gear 2.25×74 GB297-89 Bearing 7212D GB894.1-86 Circlip GB894.1-86 Circlip 32-04108 Front Cover 32-04228 Spindle...
  • Page 37 Operation Manual Part No. Name Specification 32-04201 Gear GB117-86 Taper Pin 6×60 GB70-85 Screw M6×50 32C-04125 Frame(32A) 36C-04125 Frame(36A)

  • Page 38: Gearbox Control

    Operation Manual 13.Gearbox Control...
  • Page 39 Operation Manual Part No. Name Qty. Specification C0636D- 05-10 Shaft GB9877.1-88 Oil Seal FB183007 SF- 1 Bush Bearing 1815 GB70-85 Screw M6×25 C0636D- 05-49 Fork C0636D- 05-50 Fork C0636D- 05-11 Head Cover C0636D- 05-51 Fork C0636D- 05-52 Fork C0636D- 05-12 Gasket GB3452.1-82 O-Ring...
  • Page 40 Operation Manual Part No. Name Qty. Specification C0636D- 05-05 Bushing C0636D- 05-81 Gasket C0636D- 05-06 Gear 38×16DP C0636D- 05-80 Left Cover SF- 1 Bush Bearing 2025 C0636D- 05-82 Right Cover C0636D- 05-83 Gasket GB819-86 Screw M4×10 Ⅰ Shaft C0636D- 05-03 C0636D- 05-07 Gear 23-19...
  • Page 41 Operation Manual Part No. Name Qty. Specification C0636D- 05-46 Head Cover C0636D- 05-47 Gasket C0636D- 05-45 Bushing GB78-85 Screw M6×14 GB70-85 Screw M5×12 C0636D- 05-84 Head Cover C0636D- 05-01 Gear Box GB879-86 Spring Pin 5×28 GB78-85 Screw M6×14 GB118-86 Taper Pin 6×50 GB70-85 Screw...
  • Page 42 Operation Manual Part No. Name Qty. Specification GB2089-80 Spring 1×5×20 GB308-84 Steel Ball 1/4" C0636D- 05-68 Shaft GB3452.1-82 O-Ring 9.5×2.65 C0636D- 05-69 Shaft Sleeve GB879-86 Spring Pin 4×24 C0636D- 05-71 Fork C0636D- 05-76 C0636D- 05-75 Shaft Sleeve C0636D- 05-67 Hand Handle C0636D- 05-85 Washer RUN6246-101088...

  • Page 43: Change Gear

    Operation Manual 14.Change Gear...
  • Page 44 Operation Manual Part No. Name Qty. Specification GB6172-86 C0632-04206 Washer C0636D- 20-13(y) Change Gear Z33 (32) GB1096-79 C5×18 GB1155-79 Oil Cup C0636D- 20-10 Shaft C0636D- 20-12 C0636D- 20-07 Washer C0636D- 20-17 Change Gear C0636D- 20-14(y) Change Gear Z72 (76) SF-1 Bushing Bearing 1215 C0636D- 20-11...

  • Page 45: Apron

    Operation Manual 15.Apron...
  • Page 46 Operation Manual No. Part No. Name Specification 33-4012 Gear M1.5×60T GB879-86 Spring Pin 5×30 33-4030 Gear M1.5×18T 33-4010 Pinion Shaft M1.5×11T GB79-85 Set Screw M6×16 33-4049 Sleeve GB70-85 Socket Head Cap Screw M6×12 32-06240 Washer 32-06231 Gear 32-06232 Idle Shaft GB70-85 Socket Head Cap Screw M5×12...
  • Page 47 Operation Manual No. Part No. Name Specification GB827-86 Button Head River 2×5 33-4048 Helical Gear Chart 33-4046 Indicator Table Q/ZG285.3 Drain Plug 1/8" 33-4050 Half Nut Indicator GB1160-89 Oil Sight Glass GB879-86 Spring Pin 5×35 Gb2089-80 Compression Spring GB308-77 Steel Ball 33-4027 Plug GB879-86...

  • Page 48: Cross Slide & Compound

    Operation Manual 16.Cross Slide & Compound (1/2)
  • Page 49 Operation Manual 16.Cross Slide Compound(2/2)
  • Page 50 Operation Manual Part No. Name Specification CL6132-07-07 Slide CL6132-07-08 Slide Axis GB70-85 Screw M6×16 32-07216 Bushing GB1155-79 Oil Cup CT32-07-01 Cross Slide 33-3023 Bolt 33-3022 GB879-86 3×16 32C-07229 Leadscrew 32C-07229a Leadscrew 2.54mm GB77-85 Screw 6×26 GB77-85 Screw M8×10 32C-07415 32C-07415a 2.54mm GB70-85 Screw...
  • Page 51 Operation Manual Part No. Name Specification 32-07132 Strip 32-07239 Strip 32-07224 Plate 32-07526 Wiper GB83-86 Screw M10×50 32-07206 Clamp Block CL6132-07-36 Bolt GB4141.14-76 Collar M10×50 CL6132-07-32 Tool Post (32A) CL6232-07-32 Tool Post (36A) CL6132-07-33 Washer CL6132-07-34 Shaft CL6132-07-49 Gib (32A) CL6232-07-49 Gib (36A) CL6132-07-29...

  • Page 52: Tailstock Assembly

    Operation Manual 17.Tailstock Assembly (1/2)
  • Page 53 Operation Manual 17.Tailstock Assembly (2/2)
  • Page 54 Operation Manual Part No. Name Specification JB1342-76 Knob M8×40 32-08401 32-08203 Screw GB1096-79 4×15 GB301-84 Thrust 8102 32-08102 Hanger Cover GB1155-79 32-08402 Index Ring GB70-85 Screw M4×10 GB70-85 Screw M6×16 GB78-85 Screw M6×10 32-08207 Screw 32-08208 Shaft 32-08209 Screw GB78-85 Screw M10×45 32-08204...

  • Page 55: Steady & Follow Rest

    Operation Manual 18.Steady & Follow Rest...
  • Page 56 Operation Manual Part No. Name Specification JB1360-76 Knob 32×8 GB119-86 3×18 32-10203 Collar 32-10204 Screw 32-10201 Collar 32-10401 Clapping Head 32-10205 32-10101 Upside Of Center Rest GB6170-86 GB79-85 Screw M6×18 GB65-85 Screw M6×30 32-10206 Screw GB879-86 5×24 32-10102 Downside Of Center Rest (32A) 36-10102 Downside Of Center Rest...

  • Page 57: Coolant System

    Operation Manual 19.Coolant System...
  • Page 58 Operation Manual Part No. Name Specification 32/2-15201 Coolant Ark AB-12 Coolant Pump GB6170-86 GB97.1-86 Washer GB5783-86 Bolt M6×15 JL15K-400 Coolant Duct 32/2-15101 Casting Cover GB70-85 Screw M5×25 GB70-85 Screw M5×16 GB70-85 Screw M5×25 32/2-15202 Return pipe GB67-85 Screw M6×16...

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C0636d

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