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Servomech BG 86 Installation, Operation And Maintenance Manual

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BEVEL GEARBOXES
BG 86 – BG 110 – BG 134
BG 166 – BG 200 – BG 250
Installation, operation and maintenance man
Publication: 25.80-110-130-160-200-250.E - Rev. 00 Date (M/Y) 03/20
Servomech S.p.A.
Via M. Calari, 1 - 40011 Anzola dell'Emilia (BO) - ITALY
Ph: + 39 051 6501711 Fax: + 39 051 734574
www.servomech.com info@servomech.com
Servomech S.p.A.
25.80-110-130-160-200-250.E - Rev. 00 DD (M/Y) 03/20
1

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Summary of Contents for Servomech BG 86

  • Page 1 BEVEL GEARBOXES BG 86 – BG 110 – BG 134 BG 166 – BG 200 – BG 250 Installation, operation and maintenance man Publication: 25.80-110-130-160-200-250.E - Rev. 00 Date (M/Y) 03/20 Servomech S.p.A. Via M. Calari, 1 - 40011 Anzola dell’Emilia (BO) - ITALY Ph: + 39 051 6501711 Fax: + 39 051 734574 www.servomech.com info@servomech.com...
  • Page 2 The aforementioned conditions are therefore not contemplated and entail the immediate termination of the guarantee and the immediate decay of any responsibility on the part of Servomech S.p.A. Servomech S.p.A. reserves the right to make changes to the product and this manual without giving any notice. Servomech S.p.A.

  • Page 3: Table Of Contents

    BEVEL GEARBOXES BG 86 – BG 110 – BG 134 – BG 166 – BG 200 – BG 250 Installation, operation and maintenance manual Contents MODELS COVERED BY THIS DOCUMENT ....................4 IDENTIFICATION OF THE MANUFACTURER AND THE PRODUCT ..............4 Identification of the manufacturer .....................

  • Page 4: Models Covered By This Document

    1 MODELS COVERED BY THIS DOCUMENT The present manual is referred to following products Bevel gearboxes: BG 86 – BG 110 – BG 134 – BG 166 – BG 200 – BG 250 2 IDENTIFICATION OF THE MANUFACTURER AND THE PRODUCT 2.1 Identification of the manufacturer...

  • Page 5: Trasport And Handling

    [kg] weight (*) (*) – mass of the gearbox with solid input shaft and solid output shaft on both sides. In case of doubt, consult SERVOMECH S.p.A. to get the appropriate information and prevent any kind of damage! Servomech S.p.A.

  • Page 6: Use Restriction

    In the event of particular processing requirements, we recommend consulting our sales department. Every modification must be authorized by Servomech S.p.A. with written documents. ANY OTHER USE OUTSIDE THAT THAT JUST DESCRIBED IS NOT PERMITTED BY SERVOMECH S.p.A. 4.1.1 Use restrictions Bevel gearboxes can not be used for unforeseen applications.

  • Page 7: Standard Operating Conditions

    The bevel gearbox must be used in an environment whose conditions comply with the provisions of Servomech S.p.A. The works necessary for obtaining and maintaining that conditions are in charge of the owner and, where applicable, are in charge of the end user.

  • Page 8: Installation

    MAKE SURE THE SAFETY PROTECTION OF THE MACHINE (MECHANICAL AND ELECTRICAL) ARE ACTIVE. DURING OPERATION, TEMPERATURE OF THE EXTERNAL SURFACE OF MOTORS OR GEARBOXES CAN REACH HIGH TEMPERATURES. HOT SURFACES ON GEARBOXES CAN CAUSE BURNS AND SHOULD NOT BE TOUCHED. Servomech S.p.A. 25.80-110-130-160-200-250.E - Rev. 00 DD (M/Y) 03/20...

  • Page 9: Bevel Gearbox Installation

    On side D and/or side E and/or side F it is possible to mount a solid shaft with hub, cylindrical with key, as additional output. 6.2.2 Bevel gearbox input: type and designation Servomech S.p.A. 25.80-110-130-160-200-250.E - Rev. 00 DD (M/Y) 03/20...

  • Page 10: Bevel Gearbox Main Output: Type And Designation

    6.2.3 Bevel gearbox main output: type and designation 6.2.4 Bevel gearbox additional output: type, designation and position Servomech S.p.A. 25.80-110-130-160-200-250.E - Rev. 00 DD (M/Y) 03/20...

  • Page 11: Mounting And Operating Position

    6.2.5 Mounting and operating position Bevel gearbox with output shaft M2 Bevel gearbox with output shaft M1 Servomech S.p.A. 25.80-110-130-160-200-250.E - Rev. 00 DD (M/Y) 03/20...
  • Page 12 Bevel gearbox with output shaft H Bevel gearbox with output shaft S1 or R1 Bevel gearbox with output shaft S2 o R2 Servomech S.p.A. 25.80-110-130-160-200-250.E - Rev. 00 DD (M/Y) 03/20...

  • Page 13: Kinematic Scheme, Direction Of Shaft Rotation

    6.2.6 Kinematic scheme, direction of shaft rotation Bevel gearbox with main output only Servomech S.p.A. 25.80-110-130-160-200-250.E - Rev. 00 DD (M/Y) 03/20...
  • Page 14 Bevel gearbox with 1 (one) additional output shaft on side D WARNING! The rotation speed of the additional output shaft is always equal to the input shaft rotation speed, independently of the bevel gear ratio! Servomech S.p.A. 25.80-110-130-160-200-250.E - Rev. 00 DD (M/Y) 03/20...
  • Page 15 Bevel gearbox with 1 (one) additional output shaft WARNING! The rotation speed of the additional output shaft is always equal to the input shaft rotation speed, independently of the bevel gear ratio! Servomech S.p.A. 25.80-110-130-160-200-250.E - Rev. 00 DD (M/Y) 03/20...
  • Page 16 Bevel gearbox with 1 (one) additional output shaft  WARNING! The rotation speed of the additional output shaft is always equal to the input shaft rotation speed, independently of the bevel gear ratio! Servomech S.p.A. 25.80-110-130-160-200-250.E - Rev. 00 DD (M/Y) 03/20...
  • Page 17 Bevel gearbox with 2 (two) additional output shafts  WARNING! The rotation speed of the additional output shaft is always equal to the input shaft rotation speed, independently of the bevel gear ratio! Servomech S.p.A. 25.80-110-130-160-200-250.E - Rev. 00 DD (M/Y) 03/20...
  • Page 18 Bevel gearbox with 2 (two) additional output shafts  WARNING! The rotation speed of the additional output shaft is always equal to the input shaft rotation speed, independently of the bevel gear ratio! Servomech S.p.A. 25.80-110-130-160-200-250.E - Rev. 00 DD (M/Y) 03/20...
  • Page 19 Bevel gearbox with 3 (three) additional output shafts  WARNING! The rotation speed of the additional output shaft is always equal to the input shaft rotation speed, independently of the bevel gear ratio! Servomech S.p.A. 25.80-110-130-160-200-250.E - Rev. 00 DD (M/Y) 03/20...

  • Page 20: Bevel Gearboxes In Lifting Systems

    BREATHER IN THE PROPER HOLE POSITION, AS SHOWN IN FIG. 6.1. THE BREATHER HOLE POSITION IS INDICATED BY A MARKER. THE BREATHER MUST ALWAYS BE IN UPPER POSITION. BG 86 oil-lubricated BG 110 - 134 - 166 - 200 - 250 oil-lubricated Figure 6.1 – Oil-lubricated bevel gearboxes Servomech S.p.A.

  • Page 21: Electric Motor Wiring

    K1, K2, K3 = contactor M = motor Br = brake Figure 6.2 – Electric wiring diagrams to power supply of AC 3-ph motor Servomech S.p.A. 25.80-110-130-160-200-250.E - Rev. 00 DD (M/Y) 03/20...
  • Page 22 VERY BRIEFLY.  If the directions of rotation are not compatible: invert any wire pair (U1  V1, or U1  W1, or V1  W1) into the terminal board. Servomech S.p.A. 25.80-110-130-160-200-250.E - Rev. 00 DD (M/Y) 03/20...

  • Page 23: Ac 1-Phase Asynchronous Motor With Balanced Winding

    VERY BRIEFLY.  If the directions of rotation are not compatible: change the contact (V1  W1) into the terminal board. Servomech S.p.A. 25.80-110-130-160-200-250.E - Rev. 00 DD (M/Y) 03/20...

  • Page 24: Dc Motor

    After electric motor installation, check if the shafts direction or rotation is compatible to the indications on the control unit, by powering the electric motor on VERY BRIEFLY.  If the directions of rotation are not compatible: invert contacts of the two motor supply cables. Servomech S.p.A. 25.80-110-130-160-200-250.E - Rev. 00 DD (M/Y) 03/20...

  • Page 25: Commissioning And Use

    Carry out one complete working cycle, without load.  Carry out some complete working cycles, increasing gradually the load, until full load is reached. 8 LUBRICATION SERVOMECH bevel gearboxes are supplied lubricated, with lubricants indicated in the table below: GEARBOX SIZE GREASE lubricated OIL lubricated Q.ty...

  • Page 26: Maintenance

    Following activities must be carried out monthly:  General visual inspection  Check for lubricant leakage. In case of lubricant leakage, contact SERVOMECH.  If necessary, clean the outer surfaces of the gearbox, remove the dirt that could have settled in time. ...

This manual is also suitable for:

Bg 110Bg 134Bg 166Bg 200Bg 250

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