XtraVac TS420 Manual
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XtraVac TS420 Manual

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． Read, understand, and follow all instructions in the manual and on the machine before starting.
Keep this manual in a safe place for further and regular reference and for ordering
replacement parts.
．Only allow people who familiar with the instructions to operate the machine. Be sure to know
controls and how to stop the machine quickly.
．Do not put your hands near moving parts.
．Remove all obstacles, which may interfere with the machine functions.
．Clear the work area such as electrical wires, gloves, knives etc.
．Be sure that everyone else is clear of your work area before operating the machine.
．Do not sit nor stand on the machine.
．Be sure turn off the machine after your work is finished. Never leave a running machine
unattended.
．Always disconnect and wait until the machine has cooled before doing any maintenance.
．Do not wear loose fitting clothes or jewelry as they may get caught in moving parts of the
machine.
．Please wear security shoes, to avoid injury caused by moving the machine or objects falling
from the machine.
．Never exceed the time limit to seal, which is suggested by the manufacturer. This is to avoid
any damage that may be caused to the sealing bars and to reduce the risk of fire in the
machine.
．Never touch the sealing bars after they have been used, this will avoid corporal burns. Wait a
few minutes to let the machine cool down before touching.
．Make sure the sealing bars are well installed in their "Guide Blocks" before starting package.
．Never incline the machine more than 30 degrees, it may tip over and hurt someone seriously.
This machine should only be operated by personal who can read, understand and respect
warnings and instruction regarding this machine in the owners manual.
Safe Operation Practices
General Operation
Your responsibility

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Summary of Contents for XtraVac TS420

  • Page 1 Safe Operation Practices General Operation ． Read, understand, and follow all instructions in the manual and on the machine before starting. Keep this manual in a safe place for further and regular reference and for ordering replacement parts. ．Only allow people who familiar with the instructions to operate the machine. Be sure to know controls and how to stop the machine quickly.

  • Page 2: Table Of Contents

    Content Chapter 1：Safety precautions 1.1 Precautions of transportation, installation and packing 1.2 Precautions before and after machine starting Chapter 2：Overall description of the machine 2.1 Features of the machine 2.2 Function of the machine 2.3 Product proper for this machine 2.5 Marking location and content description 2.6 Specification of the machine Chapter 3：Function description of the pushbuttons on...
  • Page 3 5.2 Airborne noise level 5.3 Storage condition 5.4 Operation environment...

  • Page 4: Precautions Of Transportation, Installation And Packing

    Chapter 1：Safety precautions 1.1 Precautions of transportation, installation and packing 1.1.1 Preparations before installation 1.1.1.1 Power requirement: Voltage: Look at the nameplate Current: Look at the nameplate Frequency: 50/60Hz Phase: 3Ø 1.1.1.2 Installation requirement 1.1.1.2.1 Prevent to install the machine in the environment full of dust and corrosive atmosphere with acid and alkali.
  • Page 5 (Unit: mm)
  • Page 7 1.1.2 Preparations during transportation 1.1.2.1 The weight of this machine is 100-150kg, so that the loading capacity of any handling device is recommended to be more than 1000kg. If you are not sure of the safe loading capacity, please contact the manufacturer of such handling device. If the situation is clearly understood, don’t try to handle the machine by yourselves.

  • Page 8: Precautions Before And After Machine Starting

    1.1.3 Precautions during packing 1.1.3.1 Packing material: The base is wood and main part is cardboard box. 1.1.3.2 Packing sequence: Put the wood base on the ground. Then, put the machine on it. Next, pack the machine with plastic film and put vibration-absorbing board around the machine.
  • Page 9 1.2.2.2 Confirm that whether the sound coming from pump running is normal (refer to clause 3.12.2). 1.2.2.3 Confirm that whether the pneumatic pressure is sufficient. Normal pressure is 5 bars. 1.2.2.4 Wear safety shoes, protection clothes and mask to ensure safety and hygiene of the operator.

  • Page 10: Chapter 2：Overall Description Of The Machine

    Chapter 2：Overall description of the machine 2.1 Features of the machine 2.1.1 Use box packaging that can keep product original shape. 2.1.2 Design the mold according to different product size. 2.1.3 The machine main body is made of stainless steel with features of pretty appearance, well endurance and easy cleaning.

  • Page 11: Marking Location And Content Description

    2.5 Marking location and content description 2.5.1 Nameplate: stuck on the right/upper side of the machine 2.5.2 CE marking: stuck on the right/upper side of the machine 2.5.3 Warning sign: stuck on the rear side of the machine...
  • Page 12 2.5.4 Warning sign: WARNING...

  • Page 13: Specification Of The Machine

    2.6 Specification of the machine Type TS420 Machine dimension 880 x 920 x 1470 mm Maximum packaging box 480 x 270 x 110 mm dimension Machine weight 120 kg Motor 1.5 kW Heater 2.2 kW Max diameter of film roll...

  • Page 14: Chapter 3：Function Description Of The Pushbuttons On The Panel

    Chapter 3 ： Function description of the pushbuttons on the panel Memory set display (10 sets) Vacuum time display Nitrogen filling time display Sealing time display Cooling time display Memory release key Memory input key Reserved key E-stop key Time increase key Time decrease key...
  • Page 15 3.1 Memory set display(A): display the current memory set (e.g. ”3” means the 3 set) 3.2 Vacuum time display(B): display the current setting of vacuum time (unit: 1/s) 3.3 Nitrogen filling time display(C): display the current setting of nitrogen filling time (unit: 1/s) 3.4 Sealing time display(D): display the current setting of sealing time (unit: 0.1/s) 3.5 Cooling time display(E): display the current setting of cooling time (unit: 1/s)
  • Page 16 Cycle stop button Main switch Vacuum gauge Increase button Decrease button Current temperature display unit : ﾟ C Temperature setting display unit : ﾟ C Shift Switch function Note: recommended temperature will be 170 – 180 Celsius degree. recommended inlet air pressure : 5-6 kg / m³ recommended inlet gas pressure : 2-3 kg / m³...

  • Page 17: Chapter 4 Instructions Of Operation, Maintenance And Troubleshooting

    Chapter 4 Instructions of operation, maintenance and troubleshooting 4.1 Operation sequence: 4.1.1 Switch power switch (M) on, then the indicator of the display screen is lit. Pump starts working, and heating system. It takes 20-30 mins to reach 180 ﾟ C from normal temperature.
  • Page 18 4.1.7. Rewind film Note: Be aware the black detected point should go through sensor (P23-12) 4.1.9 Usage of the FRL: 1. Connect the air inlet. 2. Pull up the adjusting knob to adjust the required pressure (rotate clockwise to increase the pressure, and counterclockwise to reduce the pressure). Then, push it down.
  • Page 19 Description Air inlet Pressure gauge Adjusting knob Oil cup Oil adjusting knob Oil filling hole Note: recommended air pressure will be 5-6 kg/cm2.
  • Page 20 4.2 Maintenance: 4.2.1 Cleaning of vacuum chamber 4.2.1.1 If the working process is finished, use clean and wet cloth to wipe the vacuum chamber and sealing set. 4.2.2 Vacuum oil replacement. 4.2.2.1 Recommended vacuum oil: BP Engergol RC100, Esso Nuto H100, Mobil Rarus 427. 4.2.2.2 Drain the oil completely before filling new oil.
  • Page 21 4.3 Troubleshooting Situation Reason Measure Package box is seriously Insufficient nitrogen Reduce the vacuum time deformed or increase the nitrogen filling time Poor sealing on bag mouth Heater temperature is Increase the sealing time insufficient Insufficient vacuum Vacuum oil is not enough Fill it Oil quality becomes worse Replace it...

  • Page 22: Chapter 5：Related Environment And Accessories Of The Machine

    Chapter 5 ：Related environment and accessories of the machine 5.1 Accessory: 5.1.1 Standard accessory: 5.1.1.1 Sealing pad: 4 pieces 5.1.1.2 Rubber gasket: 1 piece 5.1.2 Optional accessory 5.1.2.1 Nitrogen filling function 5.1.2.2 Nitrogen container: 6000 liters. 5.1.2.3 High pressure hose: inner diameter 7.5 mm 5.1.2.4 Solenoid valve for nitrogen filling: 7 mm 5.2 Airborne noise level: 80.4 dB(A) 5.3 Storage condition:...
  • Page 25 TS420 – A Spare Parts List Description Component No Control Panel 060-11-03-006 Round head screw 004-04-03-002 Front cover 060-11-03-007 Round head screw 004-04-03-003 Roller fixing plate 004-03-55-011 Spring washer 004-06-02-007 Round head screw 004-04-03-002 Bearing 009-12-02-015 Roller 060-11-03-008 10 Fixing...
  • Page 27 TS420– B Spare Parts List Description Component No Cover film 006-10-02-002 PC Board 006-10-01-003 Temperature governor 006-02-08-003 Emergency stop button 006-18-01-001 Vacuum gauge 009-15-02-001 Indicator 006-19-01-004 Main switch 006-18-03-005 Wires / 12P 006-12-04-002 Wires 006-12-06-001...
  • Page 29 TS420- C Spare Parts List Description Component No Inner Hex. screw 004-04-02-007 Mold 004-03-55-050 Inner Hex. screw 004-04-02-007 Inner base back board 007-10-01-05 Inner base side board 060-11-03-022 Inner base front board 060-11-03-023 Base back board 060-11-03-021 Base side board...
  • Page 31 TS420 – D Spare Parts List Description Component No Description Component No Slide mold base L 003-03-07-004 26 base 060-11-03-003 Slide mold base R 003-03-07-004 27 Transformer Support 009-12-08-003 Base adjustment 004-03-55-012 28 Transformer 006-03-01-013 Motor 006-01-03-023 006-01-03-022 Gear fixing base...
  • Page 33 TS420– E Spare Parts List Description Component No 1 Round head screw 004-04-03-007 2 Control valve 006-02-05-008 3 Round head screw 004-04-03-007 4 Control valve 006-02-05-009 4-1 Control valve 006-02-05-001 5 Inner hex. screw 004-04-05-006 6 Cylinder base 060-11-03-004 7 Cylinder (big)
  • Page 35 TS420 – E10 Spare Parts List Description Component No Blade Base 004-03-55-043 Hex. screw 004-17-01-014 Blade mold 004-03-55-036 Round head screw 004-04-03-002 Spring 009-07-03-001 Heating plate 007-10-01-036 Sealing plate 004-03-55-044 Bakelite plate 007-10-01-033 Blade Base 004-03-55-004 10 Blade mold 004-03-55-036...
  • Page 37 TS420 – F Spare Parts List Description Component No Terminal block 009-14-01-005 1-1 Fuse 006-21-22-006 Relay 006-04-01-002 cw / ccw contactor 006-06-05-001 Film Contactor 006-06-01-002 Phase reversal relay 006-09-01-007 Air inlet timer 006-08-01-001 Sensor control 060-02-17-002 006-02-08-005 Power Supply 006-13-01-002...
  • Page 39 TS420 – G Spare Parts List Description Component No Motor Cover 004-03-55-032 Motor 006-01-03-023/006-01-03-022 004-03-55-016 Gear fixing pad (small) 007-11-04-002 Gear 009-13-01-024 5-1 Motor Gear 009-13-01-016 Gear fixing pad (big) 007-11-04-002 Transmit plate 003-03-07-007 PE Pad 040-12-08-001 shaft core 007-11-02-007 10 Inner hex.
  • Page 41 TS420– H Spare Parts List Description Component No 004-03-55-031 004-03-55-025 Spring 009-07-02-002 Transmit plate 003-03-07-007 PE Pad 040-12-08-001 10 Shaft core 007-11-02-006 11 Round head screw 004-04-03-003 12 Inner hex. screw 004-04-03-007 13 Fixing bar 004-03-55-033 14 Side cover 060-11-03-037 15 Hex.
  • Page 43 TS420– I Spare Parts List Description Component No Back cover 060-11-03-012 Round head screw 004-04-03-002 Door key 009-17-06-001 Body bark cover 060-11-03-013 Nipple 008-01-05-001 Bending pipe 008-02-02-004 Nipple 008-01-05-003 Bending pipe 008-02-03-002 Vacuum connection tube 008-05-02-004 10 Tube bundle 008-07-01-002...
  • Page 45 Abbreviation Parts Name Vacuum Pump Contactor Film Motor Contactor Bottom Chamber Motor (exit) Bottom Chamber Motor (enter) Vacuum Pump Phase Reversal Relay Timer Sensor Controller Fuse Solid Relay Power Supply Timer RE1~RE4 Relay PC Board Temp. Controller Power Switch Film Motor Limit Switch (Rear) Limit Switch (Front) Bottom Chamber Motor...
  • Page 50 8.2A 0V 8.2A 24V 8.2A 0V 8.2A 5V...
  • Page 52 10.2A 10.2A 10.2A 10.2A 10.2A 10.4D 10.6D 10.7D 10.8D 10.9D...

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