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OPERATING / INSTALLATION INSTRUCTIONS
Armaturenwerk Hötensleben GmbH
Schulstr. 5-6
39393 Hötensleben, Germany
Telephone:
+49 39405 92-0
Fax:
+49 39405 92-111
E-mail:
info@awh.eu
Homepage:
http://www.awh.eu
(Translation)
Container cleaning device
Spate cleaner TANKO
A member of Neumo Ehrenberg Group
SF40
®
ID no.: 664BASF0000EN - 2016/09 Rev. 1
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Table of Contents
Summary of Contents for Neumo AWH TANKO SF40
- Page 1 Container cleaning device Spate cleaner TANKO SF40 ® Armaturenwerk Hötensleben GmbH Schulstr. 5-6 39393 Hötensleben, Germany Telephone: +49 39405 92-0 Fax: +49 39405 92-111 E-mail: info@awh.eu Homepage: http://www.awh.eu ID no.: 664BASF0000EN - 2016/09 Rev. 1 A member of Neumo Ehrenberg Group...
- Page 2 NOTE These instructions are an essential part of the device and must be available to operating and maintenance personnel at all times throughout its entire life cycle. The safety precautions they contain must be observed. If the device is resold, the instructions must always be transferred to the new owner. Translation The operating instructions must be written in an official European Community language acceptable to the manufacturer of the machinery in which the partly completed machinery will be assembled, or to his...
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Page 3: Table Of Contents
Spate cleaner TANKO-SF Contents List of Pictures ..........................III List of Tables............................ III Abbreviations and Units ........................IV 1 Introduction ..........................1 1.1 Means of Presentation ....................... 1 1.1.1 Explanation of Signal Words.................... 1 1.1.2 Explanation of the Warnings ................... 2 1.1.3 Pictograms and Symbols .................... - Page 4 Spate cleaner TANKO-SF 7 Maintenance ..........................36 7.1 Safety Notes for Maintenance ....................36 7.2 Switch-off Procedure ........................ 38 7.3 Removal ............................. 39 7.3.1 Removing the Device ..................... 39 7.4 Maintenance ..........................40 7.4.1 Maintenance Intervals ....................41 7.4.2 Tools and Tightening Torque Values ................44 7.4.3 Disassembling the Device .....................
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Page 5: List Of Tables
Spate cleaner TANKO-SF List of Pictures Figure 2.5-1: Type Plate Position ........................13 Picture 3.1-1: Overview ..........................14 Picture 3.2-1: Spray Pattern .......................... 14 Figure 3.3-1: Diagram - Consumption Data ....................16 Picture 5.2-1: Device Interfaces ........................25 Picture 5.2-2: Dimensions ..........................26 Picture 5.2-3: Clipon Installation ........................ -
Page 6: Abbreviations And Units
Spate cleaner TANKO-SF Abbreviations and Units Abbreviations Pic. Picture AISI American Iron and Steel Institute ASME American Society of Mechanical Engineers ATEX ATmosphère EXplosible; Synonym for the ATEX Directive of the European Union; comprises measures for explosion protection for explosive atmospheres Armaturenwerk Hötensleben GmbH BetrSichV Betriebssicherheitsverordnung (German industrial safety ordinance);... - Page 7 Spate cleaner TANKO-SF Units of Measure The following indicated factors are for orientation and conversion of the Si units to common units of measures for the American market. Unit of measure for pressure p [bar] All pressure [bar] specifications stand for positive pressure [bar] [bar ] unless expressly described otherwise.
- Page 8 Spate cleaner TANKO-SF Translation of the original Operating / Installation Instructions 2016/09 Rev.1 Contents...
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Page 9: Introduction
Spate cleaner TANKO-SF 1 Introduction These operating/installation instructions (referred to hereinafter as the instructions) are a component part of the device. They provide you with all the information required for smooth operation of the TANKO SF spate cleaner (referred to hereinafter as the device). ®... -
Page 10: Explanation Of The Warnings
Spate cleaner TANKO-SF 1.1.2 Explanation of the Warnings Section-related Warnings The section-related warnings do not just apply for one particular action but rather for all actions within a section. In addition, the pictograms and symbols indicate a general or specific danger. DANGER This warning warns of a hazard with a high level of risk. -
Page 11: Pictograms And Symbols
Spate cleaner TANKO-SF Further Means of Presentation The “Info” symbol provides useful information, additional tips and recommendations. Texts which follow this mark, are bulleted lists. – Texts which follow this mark, describe measures for prevention of the danger. 1. Texts which follow this numbering, describe the first step of a task which is followed by further numbered steps which have to be performed in the specified order. -
Page 12: Warranty And Liability
Spate cleaner TANKO-SF 1.2 Warranty and Liability The commitments agreed in the contract of supply and delivery, the general terms and conditions and the terms of delivery of Armaturenwerk Hötensleben GmbH (referred to hereinafter as AWH) and the statutory regulations valid at the time the contract was concluded shall apply. Warranty and liability claims in the case of personal injury and damage to property shall be excluded in particular if these can be attributed to one or more of the following causes: Improper or incorrect use of the device,... -
Page 13: Safety
Spate cleaner TANKO-SF 2 Safety The device has been built in accordance with state-of-the-art technology and the recognized rules of safety. Nevertheless, use of the device may represent a danger to the life and limb of the user and third parties or a risk of impairments to the device and other objects of material value as a result of its function. -
Page 14: Intended Use
Spate cleaner TANKO-SF 2.1 Intended Use DANGER Risk of injuries from fire/explosion when using the device in an explosive atmosphere. Use of the device in an Ex area (potentially explosive atmosphere) is PROHIBITED. There is a risk of death or severe physical injuries. ... - Page 15 Spate cleaner TANKO-SF Refer to the order confirmation / parts list from AWH for the materials used in the device. The TANKO-SF is a rotating cleaning device and belongs to the group of spate cleaners. The device is driven by the cleaning agent. The device is used for cleaning the interiors of containers with and without installed equipment.
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Page 16: Spare Parts, Replacement Parts And Accessories
Spate cleaner TANKO-SF The manufacturer accepts NO liability for damage arising from this. The operating company is solely responsible for the risk. The device must not be put into operation until it has been assured that all the safety devices are fully functional and the plant in which the device is installed meets the safety requirements of all relevant European directives (e.g. - Page 17 Spate cleaner TANKO-SF Of particular importance in this connection is Directive 2009/104/EC on the minimum specifications for safety and health protection of employees using work equipment in their work. As a basic rule, in Germany the Industrial Safety Regulation (BetrSichV) must be observed. In other countries, the respective national directives, statutes and country-specific regulations regarding occupational safety and accident prevention are to be complied with.
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Page 18: Requirements For Personnel
Spate cleaner TANKO-SF The operating company must take appropriate measures to inform groups of persons who are not – intended to come into direct contact with the device (e.g. visitor groups) about the potential dangers involved. The operating company is responsible for making sure that the device is only ever operated in –... - Page 19 Spate cleaner TANKO-SF Only personnel with the following expertise are permitted to perform work on the device: Assembly/disassembly: Industrial mechanic or similar training, practical experience in the – assembly/disassembly of devices The person must be familiar with the construction, mechanical installation, maintenance of the device and fault clearance on the device and have the following qualifications: Vocational training and final qualification in the field of mechanics (e.g.
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Page 20: Personal Protective Equipment
Spate cleaner TANKO-SF 2.4.1 Personal Protective Equipment Personal protective equipment must be used in accordance with the respective task when working on the device in order to minimize health hazards. Protective work clothing Protective work clothing is tight-fitting work clothing with low resistance to tearing, with close-fitting sleeves and without protruding parts. -
Page 21: Identification Marking
Spate cleaner TANKO-SF 2.5 Identification Marking 2.5.1 Type Designation Example: Spate cleaner TANKO - SF40-270°no C/A 19.0 1) Brand of the cleaning devices: TANKO 2) Type: 3) Construction size: 4) Spray angle: 270° upwards 5) Connection type: C (Clipon) 6) Pipe series: DIN 11866 A 7) for pipe exterior diameter: 19.0 mm... -
Page 22: Construction And Function
Spate cleaner TANKO-SF 3 Construction and Function 3.1 Construction The Container Cleaning Device comprises the following Main Components: 1 Shaft (media connection) 2 Cage 3 Nut 4 O-ring 5 Wire locking pin (only Clipon) 3; 4 Picture 3.1-1: Overview 3.2 General Function Description The devices of the TANKO-SF type series are compact, axially rotating cleaning devices that are driven by the flow of the cleaning agent in their asymmetrical outlet openings. -
Page 23: Table 3.3-1: Technical Data Of The Device
Spate cleaner TANKO-SF Aggressive agents can reduce the service life of the device. Designation TANKO-SF Range: - Cleaning radius 1 m (3.3 ft) - Wetting radius 1.5 m (4.9 ft) Operating pressure: Cleaning agent 1 – 3 bar (14.5 – 44 psi) –... - Page 24 Spate cleaner TANKO-SF Consumption Data The specified values for consumption and rotation speed are average values, and may deviate by approx. ±10% during normal operation. They apply to operation with clear water as the cleaning fluid at a temperature of +25 °C / +77 °F. The values may differ with a different cleaning agent and if the medium temperature is different.
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Page 25: Cleaning Agents
Spate cleaner TANKO-SF 3.4 Cleaning Agents Due to the wide variety of practical cases of application and use for the cleaning device, it is NOT possible for AWH to recommend specific cleaning agents for the operating company. The operating company holds sole responsibility for the type of cleaning media, their use and handling. For this reason, AWH can provide the operating company with a few reference points and notes, but only as a precautionary measure (for a device in a container), which must be observed and integrated into the operating company's risk assessments. - Page 26 Spate cleaner TANKO-SF CAUTION Danger as a result of use of incorrect cleaning agents! There is a risk of minor or moderate injuries. The cleaning agents must be approved for all of the materials of the device (e.g. seals, bushings) and for the substances to be cleaned in the container that come into contact with it.
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Page 27: Transportation And Storage
Spate cleaner TANKO-SF 4 Transportation and Storage AWH products are checked carefully before they are dispatched and are packaged in accordance with the respective transportation and storage conditions. However, it is NOT possible to rule out the possibility of damage during transportation completely. CAUTION Risk from protruding sharp edges on the device! Depending on the design, the device may have protruding sharp edges which can be... -
Page 28: Packaging
Spate cleaner TANKO-SF 4.1 Packaging The device is supplied fully assembled. The packaging is selected to suit the conditions of transportation. Required accessories, spare parts, operating or installation instructions and technical documents are packaged separately and enclosed with the delivery. The packaging should protect the device up until the time of installation against transport damage, corrosion and other damage. -
Page 29: Storage
Spate cleaner TANKO-SF 4.3 Storage The packaging of the device, the components and the spare parts is designed for a storage period of 3 months. NOTE Risk of damage as a result of incorrect storage! Incorrect storage can cause damage to the device and its components and lead to premature aging (e.g. -
Page 30: Installation
Spate cleaner TANKO-SF 5 Installation 5.1 Safety Notes for Installation WARNING Danger as a result of static charge! Containers may become statically charged during cleaning operation. There is a risk of electric shock or electrical irritation in case of contact with the hand, which could cause a startled reaction. - Page 31 Spate cleaner TANKO-SF CAUTION Risk of accidents as a result of improper installation! Incorrect installation, falling components or failure to comply with the indicated safety notes can result in accidents or damage to property. There is a risk of minor or moderate injuries. ...
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Page 32: Installation
Spate cleaner TANKO-SF 5.2 Installation The safety notes in section 5.1 Safety Notes for Installation must be adhered to before installation of the device in the container. CAUTION Risk of a fault as a result of soiling, foreign objects or damage to the device! There is a risk of minor or moderate injuries. -
Page 33: Interfaces
Spate cleaner TANKO-SF 5.2.1 Interfaces A Actuator / Energy Supply Media connection [MC] (connection of the downpipe [DP] to the device) B Device / Container Process connection [PC] (connection of the downpipe [DP] to the container) C Space for Movement / Installation Space Cleaning head with spray openings for the cleaning agent Picture 5.2-1: Device Interfaces Assignment of the Connections... -
Page 34: Installation Position
Spate cleaner TANKO-SF Dimensions Picture 5.2-2: Dimensions Connection for Pipe acc. to ø Article No. ø ø DIN 11866 (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) Clipon Series A 665F441A16230 19.3 — (DIN) Clipon Series B 665F477A16230 21.6 — (ISO) Clipon Series C 665F490A16230... -
Page 35: Installing The Device
Spate cleaner TANKO-SF 5.2.3 Installing the Device NOTE Risk of dirt and foreign objects in the device! Functional safety and reliability may be compromised. During installation, make sure and check that there is no dirt or foreign bodies in the device (e.g. - Page 36 Spate cleaner TANKO-SF Installation with Weldon Variant In order to be in compliance with the requirements hygiene, it is necessary to weld the welding version of the TANKO-SF to the end of a straight downpipe. This straight downpipe must be connected to the supply system for the medium in a way that can be dismantled.
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Page 37: Commissioning
Spate cleaner TANKO-SF 6 Commissioning Before the device is commissioned in Germany, the user of the plant must adhere to the Industrial Safety Regulation (BetrSichV). In other countries, the respective national directives, statutes and country-specific regulations regarding occupational safety and accident prevention are to be complied with. WARNING Hazardous situations when commissioning as a result of incorrect installation of the device! There is a risk of death or severe physical injuries. -
Page 38: Functional Check / Trial Run
Spate cleaner TANKO-SF As a result of the variety of practical applications and uses for the cleaning device, AWH CANNOT specify a noise level for the device under load, i.e. installed in the container and operating with cleaning fluid. For this reason, the manufacturer can provide the operating company with only some reference points and information as a precautionary measure which must be observed and integrated into its risk assessment. -
Page 39: Switch-On Procedure
Spate cleaner TANKO-SF There is a risk of death or severe physical injuries. DO NOT start cleaning operation while there are persons in the container. 1. Securely close all of the openings on the container (e.g. inspection openings). 2. Switch off moving parts in the container and secure against being inadvertently switched back on or set in motion. -
Page 40: Operation
Spate cleaner TANKO-SF NOTE Risk of breakage due to material overload! Pressure surges when switching the cleaning agent on or off, in particular pressure surges which exceed the operating pressure, and gas components in the cleaning agent may cause hammering in the cleaning device. There is a risk of material damage or destruction of plant parts, e.g. - Page 41 Spate cleaner TANKO-SF WARNING Risk if the operating / working area is accessed by unauthorized persons! Unauthorized persons ARE NOT familiar with the hazards in the working area as described in these instructions. There is a risk of death or severe physical injuries. ...
- Page 42 Spate cleaner TANKO-SF NOTE Operation of the device with steam or gases! The conveyance of steam or gases through the device (e.g. for sterilization) leads to extremely high rotation speed on the part of the cleaning head. Severe wearing on the bearing surfaces or destruction of the device could be the result. ...
- Page 43 Spate cleaner TANKO-SF Immediately inform the operating company of any changes to the device or the plant that may impair its safety. If you notice vibrations on the plant while commissioning the device which are NOT generated by the device, then they must be prevented with suitable measures so that the vibrations CANNOT be transmitted to the device.
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Page 44: Maintenance
Spate cleaner TANKO-SF 7 Maintenance The following safety notes apply to all work on the device that is listed and described in this chapter and must be observed at all times. Use only original spare parts when replacing parts of the device. A functional check must be performed after every repair (see section 6.2 Functional Check / Trial Run). - Page 45 Spate cleaner TANKO-SF WARNING Risk of chemical burns and burns when opening the container! The supply line is pressurized. The person may be struck by cleaning jets or come into contact with residual fluid from the supply line and device. There may also be hot vapors in the container.
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Page 46: Switch-Off Procedure
Spate cleaner TANKO-SF 7.2 Switch-off Procedure In accordance with the type of device activation and how it is integrated (e.g. manual or automatic) on the cleaning plant, the switch-off procedure has to be integrated and the following instructions have to be observed when switching off. -
Page 47: Removal
Spate cleaner TANKO-SF 7.3 Removal The safety notes in section 7.1 Safety Notes for Maintenance must be adhered to before removing the device from the container. WARNING Risk of chemical burns and burns when opening the container! The supply line is pressurized. The person may be struck by cleaning jets or come into contact with residual fluid from the supply line and device. -
Page 48: Maintenance
Spate cleaner TANKO-SF For clip-on connection: 1. Bend open the wire locking pin (5) Locking pin with the assembly/disassembly tool for the 2.4 mm locking pin (Clipon) to one side. NOTE The device could fall down! The device could become damaged by impact effects. ... -
Page 49: Maintenance Intervals
Spate cleaner TANKO-SF 7.4.1 Maintenance Intervals NOTE Component failure due to vibration damage! During operation, vibration can cause screw and clamp connections to work loose or the device to be subjected to severe strain, thus possibly leading to component failure. The failure of components or a device malfunction can cause material damage and consequential damages. -
Page 50: Picture 7.4-1: Maintenance Points
Spate cleaner TANKO-SF Maintenance Intervals and Methods Shorten the maintenance intervals by 30% in the event of: Deviation from the preferred installation position of the device – (see section 5.2.2 Installation Position), Vibrations that occur in the plant which are NOT caused by the device and CANNOT be –... -
Page 51: Table 7.4-1: Inspection And Maintenance Work
Spate cleaner TANKO-SF Inspection and Maintenance Work Check inlet openings for the cleaning agent and running surfaces for contaminations, wear and damage. 500 h S/F/R Clean in the event of contaminations Replace device in the event of wear or damage Check whether the cage rotates freely. -
Page 52: Tools And Tightening Torque Values
Spate cleaner TANKO-SF 7.4.2 Tools and Tightening Torque Values Use only proper tools which are required for performing the required work and approved for use. Standard workshop equipment and the special tools listed are sufficient for performing mechanical tasks on the device. The following tools are required: Open-end wrench (width across flats 19 mm) or adjustable pliers wrench –... -
Page 53: Disassembling The Device
Spate cleaner TANKO-SF 7.4.3 Disassembling the Device 1. Place the device or the downpipe on a cushioned surface. 2. Unfasten the nut (3) with an open-ended wrench or adjustable pliers wrench (SW 19 mm) and unscrew it from the axle (1). 3. -
Page 54: Notes On Cleaning
Spate cleaner TANKO-SF 7.4.5 Notes on Cleaning It is recommended for the device to be cleaned during maintenance. Comply with the following safety notes prior to cleaning. WARNING Hazard from corrosive or aggressive cleaning agents! There is a risk of death or severe physical injuries. ... -
Page 55: Spare Parts And Customer Service
Spate cleaner TANKO-SF Cleaning in Assembled State: As a basic rule, cleaning the device parts that are located in the interior of the container is NOT necessary. Self-cleaning takes place during the cleaning process. Cleaning is carried out by simply flushing the surfaces that come into contact with media (CIP cleaning). Cleaning agents: 3% nitric acid max. - Page 56 Spate cleaner TANKO-SF Spare Parts and Wear Parts Subject to technical modifications in the interest of further development and improvement to the properties of the device. The Article No., dimensions or materials may differ from those of the supplied device. The following data is important when requesting spare parts and for all inquiries: Device Type...
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Page 57: Spare Parts
Spate cleaner TANKO-SF 7.5.1 Spare Parts Picture 7.5-1: Internal Construction Tightening Spare Torque Item Quantity Designation Article No. Material part [Nm] / [lbft] 1.4435 Shaft — Table 7.5-2 (AISI 316L) TECAPEEK Cage — 665F400A160M0 natural 20 – 25 / 1.4435 665F400160030 14.7 –... -
Page 58: Faults
Spate cleaner TANKO-SF 8 Faults 8.1 Safety Notes for Fault Clearance Before clearing a fault, the following safety notes must always be adhered to: WARNING Risk of chemical burns and burns when opening the container! The supply line is pressurized. The person may be struck by cleaning jets or come into contact with residual fluid from the supply line and device. -
Page 59: Faults And Remedial Action
Spate cleaner TANKO-SF 8.2 Faults and Remedial Action Fault Cause Remedy Effectiveness of the Pressure for the cleaning fluid Check the pressure of the cleaning cleaning process is is insufficient or no cleaning agent inadequate fluid pressure. Check the filter and clean it if necessary Check the outlet opening on the device and clean it if necessary Pressure of the cleaning agent... -
Page 60: How To Act In Case Of An Emergency
Spate cleaner TANKO-SF 8.3 How to Act in Case of an Emergency If a hazardous situation occurs, or if you need to avert a potential danger, quickly set the device to a safe state. The type of EMERGENCY STOP circuit used for the device is to be determined depending on the hazards and operating conditions and is the sole responsibility of the operating company. -
Page 61: Decommissioning
Spate cleaner TANKO-SF 9 Decommissioning Once the device has reached the end of its service life, it must be removed from the container, dismantled and disposed of in an environmentally friendly manner. Disposal must be performed in accordance with the respective valid local, national and international regulations. WARNING Danger due to improper removal from operation / disposal! A risk of poisoning or irritation exists when using media that is hazardous to health, toxic... - Page 62 Spate cleaner TANKO-SF After removal, the entire device must be properly: cleaned (see section 7.4.5 Notes on Cleaning) and – disassembled into its assembly units and individual parts (see section 7.4.3 Disassembling the Device). – Unless other arrangements for return or disposal have been made, disassembled components should be turned in for recycling: Scrap any parts made of metal –...
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Page 63: Index
Spate cleaner TANKO-SF Index Abbreviations ............IV How to Act in Case of an Emergency ....52 Assembling the Device ........45 Identification Marking ........13 Cleaning Agents ..........6, 17 Installation ..........22, 24 Commissioning ..........29 Clipon Variant..........27 Construction............ - Page 64 Spate cleaner TANKO-SF Safety Notes for Maintenance ..... 36 Transportation ........... 20 Transportation and Storage ......19 Scope of Delivery ..........19 Type Designation ..........13 Spare Parts ..........6, 8, 47 Type Plate ............. 6, 13 Spare Parts and Customer Service....47 Spare Parts and Wear Parts Spare Parts ...........
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Page 65: Appendices
Spate cleaner TANKO-SF Appendices Appendix 1: Declaration (Translation) ......................59 9 Decommissioning Translation of the original Operating / Installation Instructions 2016/09 Rev.1 57/63... - Page 66 Spate cleaner TANKO-SF 58/63 Translation of the original Operating / Installation Instructions 2016/09 Rev.1 Appendices...
- Page 67 Spate cleaner TANKO-SF Appendix 1: Declaration (Translation) Armaturenwerk Hötensleben GmbH Schulstraße 5 - 6 39393 Hötensleben, Germany Phone +49 39405 92-0 +49 39405 92-111 E-Mail info@awh.eu Homepage http://www.awh.eu Declaration for incorporation as per EC Directive - Machinery 2006/42/EC, Annex II B –...
- Page 68 Spate cleaner TANKO-SF 60/63 Translation of the original Operating / Installation Instructions 2016/09 Rev.1 Appendices...
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Page 69: Notes
Spate cleaner TANKO-SF Notes 9 Decommissioning Translation of the original Operating / Installation Instructions 2016/09 Rev.1 61/63... - Page 70 Spate cleaner TANKO-SF 62/63 Translation of the original Operating / Installation Instructions 2016/09 Rev.1 Notes...
- Page 71 Spate cleaner TANKO-SF 9 Decommissioning Translation of the original Operating / Installation Instructions 2016/09 Rev.1 63/63...
- Page 72 Armaturenwerk Hötensleben GmbH Schulstr. 5 – 6 39393 Hötensleben, Germany Phone +49 39405 92-0 +49 39405 92-111 E-Mail info@awh.eu Homepage http://www.awh.eu A member of Neumo Ehrenberg Group...
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