Table of Contents
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Table of Contents
Summary of Contents for ACOMEL Kollmorgen ACO5000
- Page 1 High frequency inverter ACO5000 by ACOMEL USER MANUAL DANAHER MOTION S.A. La Pierreire 2, CH-1029 Villars-Ste-Croix Telephone +41 21 631 33 33, Telefax +41 21 636 05 09 E-mail: info@danaher-motion.ch www.DanaherMotion.com 28-01-19 S610-GB-0825...
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Page 2: Table Of Contents
Table of content Safety instructions ............................. 3 Information on the Operating Manual ....................... 3 The Basic Safety Rules ..........................3 Programming of the drive .......................... 4 Product description ............................ 5 General technical data ..........................6 Examples of product configuration and weight ..................6 Mounting and installation .......................... -
Page 3: Safety Instructions
Safety instructions Information on the Operating Manual This operating manual applies to the ACO5000 frequency inverter family. It describes the connections and basic functions of the standard models. CAUTION! Danger of death by electrocution CAUTION! Absolutely essential Be careful! Incorrect operation, may lead to damage. The Basic Safety Rules First read the user manual Before installing and commissioning, it is important for such personal to read carefully the... -
Page 4: Programming Of The Drive
Working instruction During installation observe the following instructions: Always comply with the suggested connecting diagram and technical specifications. Comply with the standards for electrical installations, such as regarding wire gauges, grounding lead and ground connections. Without prior writing agreement you are not allowed to open the drive. If you do it, the warranty will be void. -
Page 5: Product Description
Product description Highlights PAM – Pulse Amplitude Modulation – a technology with regulated intermediate DC bus Traditional ACOMEL SHS – Selective Harmonic Suppression – modulation Windows based programming software Can be operated via Terminal Block, dedicated terminal TL5 or Profibus ... -
Page 6: General Technical Data
General technical data Unit Comment 0.5% of the set frequency Output frequency step Type of load Resistive / Inductive Short-circuit protection between phases At terminals Ground short-circuit protection At power ON and at terminals Efficiency at nominal load Max. -
Page 7: Mounting And Installation
Mounting and installation Mechanical dimensions 71/142/213 Module dimensions ACO5000A ACO5000R ACO5005D ACO5008D o Width 71 mm ACO5012D ACO5020D o Width 142 mm ACO5030D o Width 213 mm Mounting position vertical Cabinet integration: For proper cooling leave 10 cm free space on top of the... -
Page 8: Description And Connection
Description and connection Power terminals TERMINAL BLOCK XA1 24 VDC INPUT 0 V TERMINAL BLOCK XD1 PE Principal Earth PTC INPUT Mains input L3 PTC INPUT L2 Earth L1 W motor output ... -
Page 9: How To Unlock The Power Terminals
How to unlock the power terminals PRESS P ULL Power terminal foolproofing To avoid the risk of inverting the connectors of the power supply and the drive(s), both connectors are coded. The pictures show the coding position (white square) and the way to insert the coding tag (the right pictures show a half inserted tag). -
Page 10: Front Panel Description
Front panel description Power supply module D-sub 9 poles connector for the specific user interface TL5 USB Port dedicated as service port to: Program the drive(s) Up-date the firmware Commission the installation Testing and debugging Internally connected to the drive(s) Note: Not to be used to operate the equipment in production. - Page 11 Description of the control terminals X1 Hardware ENABLE input from The +24 VDC OUT are common to the 24 VDC PLC in accordance with the supplied and short-circuit protected EN954-1 standard +24V_OUT +24V_OUT 24 VDC to power safety relay Enable IN 8 programmable Safety relay floating contact, closed (opened in version –C)
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Page 12: Connecting And Wiring Instructions
Name DESCRIPTION 24V_OUT Same potential as the external supplied 24 VDC. Available to activate an input 8 programmable digital inputs Function allocated by user All inputs are opto-isolated Insulated type 24 VDC VOFF [VDC] -0.3 - 5.0 @ 1 mA (max) VON [VDC] 15 - 30 @ 10 mA (typical) Electronic ground of the drive, linked to the 0 V of the external 24 VDC OUT1... -
Page 13: Connecting The Shielding
Connecting the shielding 1. Remove the insulation in the area under the clamping system to get a correct grounding of the shielding. 2. The clamping system has two functions: a. Provide for a proper grounding of the shielding. b. Provide for a strength relief of the cable, holding it mechanically. Intended use of operation The ACO5000 is a variable speed drive whose primary utilization is to drive safely high speed machining spindles. -
Page 14: The Start Options And The Wiring Diagram To Use
The start options and the wiring diagram to use This chapter describes various ways or processes to start the drive. It includes 4 subsections: The SAFE INTERLOCK feature is not implemented on the machine and the start is using: A permanent contact An impulsion contact ... -
Page 15: The Safe Interlock Procedure
THE SAFE INTERLOCK PROCEDURE The safe interlock procedure describes how to control the ACO5000 drive with a PLC to have the maximum safety concerning an unexpected start. It describes the logic concerning all the terminal block signals according to the diagram presented in the last paragraph. The START and STOP input can be activated by two types of signals. -
Page 16: Timing For The Safe Interlock Procedure With Permanent Signals For The Start And Stop
Timing for the safe interlock procedure with permanent signals for the START and STOP +24 VDC L1, L2, L3 closed DR_R open Safe interlock required ENABLE min. 50 ms closed EN_A open STOP min. 10 ms min. 10 ms START STATUS POWER UP START... -
Page 17: Timing For The Safe Interlock Procedure With Impulse Signals For The Start And The Stop
Timing for the safe interlock procedure with impulse signals for the START and the STOP +24 VDC L1, L2, L3 closed DR_R open Safe interlock required ENABLE min. 50 ms closed EN_A open min. 5 ms STOP min. 10 ms min. -
Page 18: Instruction To The Product Integrator
Instruction to the product integrator The safe interlock according EN954-1, category 3 is only provided if: The sequence of signals according to the safe interlock procedure is respected. If ignored, the safe interlock function is no more achieved. The mounting instructions of the user manual are respected. -
Page 19: Sensor Input
Sensor input Sensor detect +5 VDC RESERVED RESERVED RESERVED RESERVED Input magneto-resistive sensor INDEX - INDEX + Channel B - Channel B + Channel A - Channel A + + 5 VDC power supply sensor Ground 0 V The case must be connected to earth The sensor input accept either 5 V TTL encoder signals or the signal from a magneto- resistive sensor (Siemens –... -
Page 20: Codification Of Failure
Codification of failure Enable not released. This error is displayed when a START is given before the ENABLE has been released Converter overload. Short-circuit to ground Over voltage on intermediate DC-Bus. Indicate a voltage surge on the DC-bus exceeding 900 DC peak. -
Page 21: Declaration Of Conformity
DECLARATION OF CONFORMITY Danaher Motion S.A La Pierreire 2 CH - 1029 Villars-Ste-Croix declare under our sole responsibility that the products of the family ACO5000, are exclusively designed for incorporation in an other machine. The operation of the product is submitted to the conformity of the complete equipment, following the provisions of the directive 98/37/EC The conformity of the above specified products with the provisions of the Directive 73/23/EEC is supported by the respect of the standards CEI/IEC 1010-1... - Page 22 Please contact AHS Antriebstechnik GmbH Fichtenweg 17 64319 Pfungstadt +49 6157 – 9866110 info@ahs-antriebstechnik.de Page 22 / 22 User Manual ACO5000...
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