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Himax X-DO 24 02 Manual

Digital output module
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Digital Output Module
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X-DO 24 02

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  • Page 1 HIMax ® Digital Output Module Manual X-DO 24 02...
  • Page 2 All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted otherwise, this also applies to other manufacturers and their respective products referred to herein. All of the instructions and technical specifications in this manual have been written with great care and effective quality assurance measures have been implemented to ensure their validity.

  • Page 3: Table Of Contents

    X-DO 24 02 Table of Contents Table of Contents Introduction ............5 Structure and Use of this Manual................. 5 Target Audience..................... 5 Formatting Conventions ..................6 1.3.1 Safety Notes ......................6 1.3.2 Operating Tips ......................7 Safety ..............8 Intended Use ......................8 2.1.1...
  • Page 4 Table of Contents X-DO 24 02 Start-up ..............28 Mounting ....................... 28 4.1.1 Wiring Outputs not in Use ..................28 Mounting and Removing the Module..............29 4.2.1 Mounting a Connector Board ................. 29 4.2.2 Mounting and Removing the Module..............31 Line Monitoring (SC/OC)..................

  • Page 5: Introduction

    SILworX. Structure and Use of this Manual The content of this manual is part of the hardware description of the HIMax programmable electronic system. This manual is organized in the following main chapters:...

  • Page 6: Formatting Conventions

    1 Introduction X-DO 24 02 Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: Bold: To highlight important parts Names of buttons, menu functions and tabs that can be clicked and used in SILworX.

  • Page 7: Operating Tips

    X-DO 24 02 1 Introduction 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here.

  • Page 8: Safety

    The use in Ex-Zone is permitted if additional measures are taken. Intended Use HIMax components are designed for assembling safety-related controller systems. When using the components in the HIMax system, comply with the following general requirements 2.1.1...

  • Page 9: Residual Risk

    Observe all local safety requirements and use the protective equipment required on site. Emergency Information A HIMax controller is a part of the safety equipment of a system. If the controller fails, the system adopts the safe state. In case of emergency, no action that may prevent the HIMax systems from operating safely is permitted.

  • Page 10: Product Description

    X-DO 24 02 Product Description The X-DO 24 02 digital output module is intended for use in the programmable electronic system (PES) HIMax. The module can be inserted into any of the base plate slots with the exception of the slots reserved for system bus modules.

  • Page 11: Type Label

    X-DO 24 02 3 Product Description Type Label The type label specifies the following important details: Product name Mark of conformity Bar code (2D or 1D code) Part number (Part-No.) Hardware revision index (HW Rev.) Software revision index (SW Rev.)

  • Page 12: Structure

    3 Product Description X-DO 24 02 Structure The module is equipped with 24 digital outputs. The output are operated with 24 V or 48 V external power, while the module is supplied with power via the base plate. The external and internal power supplies are galvanically isolated from one another.

  • Page 13: Block Diagram

    X-DO 24 02 3 Product Description 3.4.1 Block Diagram The following block diagram illustrates the structure of the module. System Busses Interface Safety-Related Processor System External Power Supply Figure 2: Block Diagram HI 801 095 E Rev. 4.00 Page 13 of 54...

  • Page 14: Indicators

    3 Product Description X-DO 24 02 3.4.2 Indicators The following figure shows the LED indicators for the module. Figure 3: Indicators Page 14 of 54 HI 801 095 E Rev. 4.00...

  • Page 15: Module Status Indicators

    X-DO 24 02 3 Product Description The LEDs indicate the operating state of the output module. The LEDs on the module are divided into three groups: Module status indicators (Run, Error, Stop, Init) System bus indicators (A, B) I/O indicators (DO 1...24, Field) When the supply voltage is switched on, a LED test is performed and all LEDs briefly flash simultaneously.

  • Page 16: System Bus Indicators

    3 Product Description X-DO 24 02 3.4.4 System Bus Indicators The system bus LEDs are labeled Sys Bus. Color Status Description Green Physical and logical connection to the system bus module in slot 1. Blinking1 No physical connection to the system bus module in slot 1.

  • Page 17: Product Data

    Type of protection IP20 Dimensions (H x W x D) 310 x 29.2 x 230 mm Weight approx. 1.1 kg Table 7: Product Data Figure 4: Views of X-DO 24 02 HI 801 095 E Rev. 4.00 Page 17 of 54...

  • Page 18: Table 8: Specifications For The Digital Outputs

    3 Product Description X-DO 24 02 Digital Outputs Number of outputs (number of channels) 24, non-galvanically isolated External supply voltage 24/48 VDC, -15 %...+20 %, r ≤ 5 % PELV, SELV Output voltage External supply voltage minus internal voltage drop Voltage drop (with high level) 1.3 V at 0.75 A output current...

  • Page 19: Connector Boards

    I/O modules thus preventing negative effects on redundant modules and field zone. A part from that, improper equipment has no effect on the HIMax system since only I/O modules that are correctly configured in SILworX enter the RUN state.

  • Page 20: Coding Of X-Cb 010 Connector Boards

    3 Product Description X-DO 24 02 Male Connector Recess Coding Wedge Prepared Male Connector Recess Guideway for Coding Wedge Figure 5: Coding Example Coded I/O modules can be plugged in to uncoded connector boards. Uncoded I/O modules cannot be plugged in to coded connector boards.

  • Page 21: Connector Boards With Screw Terminals

    X-DO 24 02 3 Product Description 3.6.3 Connector Boards with Screw Terminals Mono Redundant X-CB 010 01 X-CB 010 02 I/O Module Plug Connection to the Field Zone (Screw Terminal Connector Block) Connection to the External Power Supply Figure 6: Connector Boards with Screw Terminals HI 801 095 E Rev.

  • Page 22: Terminal Assignment For Connector Boards With Screw Terminals

    3 Product Description X-DO 24 02 3.6.4 Terminal Assignment for Connector Boards with Screw Terminals Pin no. Designation Signal Pin no. Designation Signal DO1+ DO2+ DO1- DO2- DO3+ DO4+ DO3- DO4- DO5+ DO6+ DO5- DO6- DO7+ DO8+ DO7- DO8- Pin no.

  • Page 23: Table 12: Cable Plug Properties

    X-DO 24 02 3 Product Description Cable plugs attached to the connector board pin headers are used to connect to the field zone and to external power supplies. The cable plugs feature the following properties: Connection to the field zone...

  • Page 24: Connector Boards With Cable Plug

    3 Product Description X-DO 24 02 3.6.5 Connector Boards with Cable Plug Mono Redundant X-CB 010 03 X-CB 010 04 I/O Module Plug Connection to the Field Zone (Cable Plug in Row 32) Connection to the Field Zone (Cable Plug in Row 1)

  • Page 25: Pin Assignment For Connector Boards With Cable Plug

    X-DO 24 02 3 Product Description 3.6.6 Pin Assignment for Connector Boards with Cable Plug HIMA provides ready-made system cables for use with these connector boards, see Chapter 3.7. The cable plug and the connector boards are coded. Connector pin assignment! The following table describes the connector pin assignment of the system cable plug.

  • Page 26: System Cable X-Ca 010

    3 Product Description X-DO 24 02 System Cable X-CA 010 The X-CA 010 system cable is used to wire the X-CB 010 03/04 connector board with the field zone via field termination assemblies. To connect the module to the FTA, the X-CA 006 system cable can also be used, see the X-DO 32 01 Manual.

  • Page 27: Cable Plug Coding

    X-DO 24 02 3 Product Description 3.7.1 Cable Plug Coding The cable plugs are equipped with three coding pins. Cable plugs only match connector boards and FTAs with the corresponding recesses, see Figure 7. HI 801 095 E Rev. 4.00...

  • Page 28: Start-Up

    The safety-related application (SIL 3 in accordance with IEC 61508) of the outputs and the actuators connected must comply with the safety requirements. For more information, refer to the HIMax Safety Manual. Mounting Observe the following points when mounting the module: Only operate the module with the appropriate fan components.

  • Page 29: Mounting And Removing The Module

    When replacing an existing module or mounting a new one, follow the instructions given in this chapter. When removing the module, the connector board remains in the HIMax base plate. This saves additional wiring effort since all field terminals are connected via the connector board of the module.

  • Page 30: Figure 10: Securing The Connector Board With Captive Screws

    4 Start-up X-DO 24 02 Figure 10: Securing the Connector Board with Captive Screws Page 30 of 54 HI 801 095 E Rev. 4.00...

  • Page 31: Mounting And Removing The Module

    4 Start-up 4.2.2 Mounting and Removing the Module This chapter describes how to mount and remove the HIMax module. A module can be mounted and removed while the HIMax system is operating. NOTICE Damage to bus and power sockets due to module jamming! Failure to observe this can damage the controller.

  • Page 32: Figure 11: Mounting And Removing A Module

    Figure 11: Mounting and Removing a Module If the HIMax system is operating, do not open the cover plate of the fan rack for more than a few minutes (< 10 min) since this affects the forced cooling. Page 32 of 54...

  • Page 33: Line Monitoring (Sc/Oc)

    X-DO 24 02 4 Start-up Line Monitoring (SC/OC) Line monitoring consists of monitoring for both short-circuits and open-circuits (SC/OC monitoring) and can be configured for each channel. The switching thresholds for line monitoring are predefined (see Table 8) The following points must be taken into account for line monitoring (SC/OC): Line monitoring reliably detects an open-circuit (OC) if a load with current input of at least 10 mA is connected.

  • Page 34: Configuring The Module In Silworx

    4 Start-up X-DO 24 02 Configuring the Module in SILworX The module is configured in the Hardware Editor of the SILworX programming tool. Observe the following points when configuring the module: To diagnose the module and channels, both the statuses and the measured value can be evaluated within the user program.

  • Page 35: Tab: Module

    X-DO 24 02 4 Start-up 4.4.1 Tab: Module The Module tab contains the systemparameters for the module: Name Description Enter these statuses and parameters directly in the Hardware Editor. Name Module name Spare Module Activated: The module missing in the redundancy group is not considered as a fault.

  • Page 36: Tab: I/O Submodule Do24_02

    4 Start-up X-DO 24 02 4.4.2 Tab: I/O Submodule DO24_02 The I/O Submodule DO24 02 tab contains the following statuses and parameters: Name Description Enter these statuses and parameters directly in the Hardware Editor. Name Module name Output Noise Blanking Allow output noise blanking performed by the output module (activated/deactivated).

  • Page 37: Tab: I/O Submodule Do24_02: Channels

    X-DO 24 02 4 Start-up 4.4.3 Tab: I/O Submodule DO24_02: Channels The I/O Submodule DO24_02: Channels tab contains the following systemparameters for each digital output. Global variables can be assigned to the systemparameters with -> and used in the user program.

  • Page 38: Submodule Status [Dword]

    4 Start-up X-DO 24 02 4.4.4 Submodule Status [DWORD] Coding of Submodule Status Coding Description 0x00000001 Fault in hardware unit (submodule). 0x00000002 Reset of an I/O bus 0x00000004 Fault detected while configuring the hardware 0x00000008 Fault detected while verifying the coefficients...

  • Page 39: Diagnostic Status [Dword]

    X-DO 24 02 4 Start-up 4.4.5 Diagnostic Status [DWORD] Coding of Diagnostic Status Description Diagnostic values (100...1024) are indicated consecutively. Bit-coded temperature status 0 = normal Bit0 = 1 : Temperature threshold 1 has been exceeded Bit1 = 1 : Temperature threshold 2 has been exceeded Bit2 = 1 : Fault in temperature measurement Measured temperature (10 000 Digit/ °C)

  • Page 40: Connection Variants

    4 Start-up X-DO 24 02 Connection Variants This chapter describes the correct wiring of the module in safety-related applications. The connection variants specified here are permitted. The outputs are wired via connector boards. Special connector boards are available for redundantly wiring the modules, see Chapter 3.6.

  • Page 41: Redundant Wiring Of Actuators Via Two Modules

    X-DO 24 02 4 Start-up 4.5.2 Redundant Wiring of Actuators via Two Modules When actuators are redundantly wired, the general requirements for line monitoring must be observed, see Chapter 4.3. Connector Board DO1+ DO1- DO2+ DO2- X- DO 24 02...

  • Page 42: Wiring Inductive Loads

    4 Start-up X-DO 24 02 4.5.3 Wiring Inductive Loads When connecting inductive loads, a protective circuit (such as a suitable free-wheeling diode or varistor) must be connected in parallel to the load. Connector Board DO1+ DO1- X- DO 24 02...

  • Page 43: Wiring Actuators Via Field Termination Assembly

    X-DO 24 02 4 Start-up 4.5.4 Wiring Actuators via Field Termination Assembly Actuators are connected via the X-FTA 002 01 as described in Figure 15. For further information, refer to the X-FTA 002 01 Manual (HI 801 117 E). Field Termination...

  • Page 44: Operation

    5 Operation X-DO 24 02 Operation The module runs within a HIMax base plate and does not require any specific monitoring. Handling Direct handling of the module is not foreseen. The module is operated from within the PADT, e.g., for forcing the outputs. For more details, refer to the SILworX documentation.

  • Page 45: Maintenance

    Chapter 3.3. 6.1.2 Proof Test HIMax modules must be subjected to a proof test in intervals of 10 years. For more information, refer to the Safety Manual HI 801 003 E. HI 801 095 E Rev. 4.00...

  • Page 46: Decommissioning

    7 Decommissioning X-DO 24 02 Decommissioning To decommission the module, remove it from the base plate. For more information, see Mounting and Removing the Module. Page 46 of 54 HI 801 095 E Rev. 4.00...

  • Page 47: Transport

    Transport To avoid mechanical damage, HIMax components must be transported in packaging. Always store HIMax components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transport.

  • Page 48: Disposal

    9 Disposal X-DO 24 02 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMax hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. Page 48 of 54...
  • Page 49 X-DO 24 02 9 Disposal HI 801 095 E Rev. 4.00 Page 49 of 54...

  • Page 50: Appendix

    Glossary Term Description Address Resolution Protocol: Network protocol for assigning the network addresses to hardware addresses Analog Input Connector Board Connector board for the HIMax module Communication module Cyclic Redundancy Check Digital Input Digital Output Electromagnetic Compatibility European Norm ElectroStatic Discharge...

  • Page 51: Index Of Figures

    Index of Figures Figure 1: Sample Type Label Figure 2: Block Diagram Figure 3: Indicators Figure 4: Views of X-DO 24 02 Figure 5: Coding Example Figure 6: Connector Boards with Screw Terminals Figure 7: Connector Boards with Cable Plug Figure 8:...

  • Page 52: Index Of Tables

    Appendix X-DO 24 02 Index of Tables Table 1: Additional Relevant Manuals Table 2: Environmental Requirements Table 3: Blinking Frequencies of LEDs Table 4: Module Status Indicators Table 5: System Bus Indicators Table 6: I/O LEDs Table 7: Product Data...

  • Page 53: Index

    X-DO 24 02 Appendix Index connection variants........40 digital outputs .......... 18 connector boards........19 line monitoring......... 33 diagnosis module status indicators ......15 I/O indicators........16 specifications........... 17 system bus indicators ......16 HI 801 095 E Rev. 4.00...
  • Page 54 HI 801 095 E © 2011 HIMA Paul Hildebrandt GmbH + Co KG HIMax and SILworX are registered trademark of: HIMA Paul Hildebrandt GmbH + Co KG Albert-Bassermann-Str. 28 68782 Brühl, Germany Phone +49 6202 709-0 +49 6202 709-107 HIMax-info@hima.com...

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