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Bug-O Systems MDS-1004 Instruction Manual

Programmable stitch module for the modular drive system
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PROGRAMMABLE
STITCH MODULE
FOR THE MODULAR DRIVE SYSTEM
Please record your equipment identification information below for future reference. This information can be found
on your machine nameplate.
Whenever you request replacement parts or information on this equipment, always supply the information you
have recorded above.
Bug-O Systems is committed to empowering our customers by providing operator
controlled mechanized solutions for their welding, cutting and custom applications.
280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA USA 15317-9564
PHONE: 1- 800-245-3186 http://www.bugo.com FAX: 1- 412-331- 0383
INSTRUCTION
MANUAL
MDS-1004
Model Number
Serial Number
Date of Purchase
A DIVISION OF WELD TOOLING CORPORATION
LIT-MDS-1004-IPM-0419

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Summary of Contents for Bug-O Systems MDS-1004

  • Page 1 Whenever you request replacement parts or information on this equipment, always supply the information you have recorded above. LIT-MDS-1004-IPM-0419 Bug-O Systems is committed to empowering our customers by providing operator controlled mechanized solutions for their welding, cutting and custom applications. A DIVISION OF WELD TOOLING CORPORATION 280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA USA 15317-9564 PHONE: 1- 800-245-3186 http://www.bugo.com FAX: 1- 412-331- 0383...
  • Page 2 SAFETY PROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS. EQUIPMENT DAMAGE ELECTRIC SHOCK CAN KILL. POSSIBLE. 1) The equipment is not waterproof. Using the unit in a wet environment may result in serious injury.
  • Page 3 HIGH FREQUENCY WARNINGS SPECIAL PRECAUTIONS ARE REQUIRED WHEN USING PLASMA, TIG OR ANY WELDING PROCESS THAT USES HIGH FREQUENCY TO STRIKE AN ARC. WARNING: HIGH FREQUENCY CAN EFFECT MACHINE OPERATION AND THEREFORE, WELD QUALITY. Read the precautions below before installing and using the equipment. PRECAUTIONS: 1) Some plasma or welding cables are strong sources of high frequency interference.

  • Page 4: Table Of Contents

    PROGRAMMABLE STITCH MODULE INSTRUCTIONS MANUAL TABLE OF CONTENTS PAGE 5 ..Introduction 5 ..Features 6 ..Getting Started 7 ..Basic Setup 7 ..Stitch Program Setup 9 ..Modes of Operation 10 ..Enabling Contactor 10 ..Motion Control 12 ..

  • Page 5: Introduction

    INTRODUCTION The MDS-1004 PROGRAMMABLE MODULE provides stitch controls for welding or cutting with the Modular Drive System. The graphic display interface allows the user to view the exact value of each stitch parameter for precise and repeatable configuration. The Programmable Module contains an extra weld contactor output which can be enabled or disabled independent of the Modular Drive Unit contactor.

  • Page 6: Getting Started

    GETTING STARTED The MDS-1004 PROGRAMMABLE MODULE is a controller for the Modular Drive Unit, and must be installed on a Modular Drive Unit. Please refer to the Modular Drive Unit instruction manual for further instructions on setting up the Modular Drive Unit.

  • Page 7: Basic Setup

    BASIC SETUP From the Setup Menu (figure 3), the User will select measurement units and which weld contactors to use, as well as configure the stitch parameters. From the Main Operating Screen, use button to access the Setup Menu. Figure 3 Setup Menu. The following controls are available in the Setup Menu: Unit selector.
  • Page 8 STITCH PROGRAM SETUP (CONT’D.) The following controls are used when configuring the stitch parameters: Increase or Decrease value Enter. Accept value and proceed to next parameter Undo. Reset current parameter Save. The stitch parameters are listed below in the order that they appear during setup. Travel speed of the tractor when welding.

  • Page 9: Modes Of Operation

    Use New stitch weld mode when setting up a new weld start position or a new weld pattern. This is the default operating mode for the MDS-1004. After setting-up the stitch program, position the drive unit so that the welding gun is positioned at the beginning of the first weld. To begin welding, ENABLE the weld contactor(s) then START the machine in forward.

  • Page 10: Enabling Contactor

    ENABLING CONTACTOR(S) From the Main Operating screen, use button to enable or disable the selected weld contactor(s). An icon will appear in the upper right hand corner of the display, indicating that the contactor is ON or ENABLED. When the contactor is DISABLED, no status icon appears on the operating screen (refer to figure 2).

  • Page 11: Stitch Program Example

    The following is a step-by-step example for setting up and using the MDS-1004 to perform stitch welding. Program the MDS-1004 to weld 6 stitches, 3.5 in. long and spaced 9.0 in. apart. Set puddle build-up and crater fill times both at 0.3 seconds, and back-step distance to 0.1 inch. Assume this pattern will be used on several work pieces, so the machine should be set to return 6.0 in.
  • Page 12 10. Select Contactor(s) to be used. Open Contact Selector menu Use control knob to select desired contactor arrangement. Press ENTER to accept changes and return to Setup menu. 11. Setup Stitch Parameters. Open Stitch Parameter Setup Press ENTER after each parameter is set. Set Tractor speed .

  • Page 13: Warranty

    Serial No. _________________________ Date Purchased: ___________________ For a period of twelve (12) months from delivery, BUG-O Systems warrants to the original purchaser (does not include authorized distributors), that a new machine is free from defects in material and workmanship and agrees to repair or replace, at its option, any defective parts or machine.
  • Page 14 NOTES:...

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