Scanjet BIO 10 Instruction Manual
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Scanjet BIO 10 Instruction Manual

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Instruction Manual
BIO 10
#BIO10 11
Scanjet Marine AB
SALES OFFICE
Södra Långebergsgatan 36
P.O. Box 9316
SE-400 97 Göteborg, Sweden
Telephone
+46 313 387 530
Telefax
+46 313 387 540
E-mail
offi ce@scanjet.se
Web
www.scanjet.se
FACTORY
Törnedalsgatan 1
P.O. Box 2
SE-275 21 Sjöbo
Telephone
+46 416 513 100
Telefax
+46 416 511 656
E-mail
factory@scanjet.se
VAT
SE556291242701

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  • Page 1 Instruction Manual BIO 10 #BIO10 11 Scanjet Marine AB SALES OFFICE FACTORY Södra Långebergsgatan 36 Törnedalsgatan 1 P.O. Box 9316 P.O. Box 2 SE-400 97 Göteborg, Sweden SE-275 21 Sjöbo Telephone +46 313 387 530 Telephone +46 416 513 100...
  • Page 2 This manual is intended to assist in the handling and operation of the Scanjet BIO 10 Tank Cleaning System. Continuous product improvement is the policy of Scanjet Marine AB and we reserve the right to alter the specifi cations at any time without prior notice.

  • Page 3: Table Of Contents

    7.5. Reassembly ....................20 8. Trouble Shooting Guide ................23 9. How to Order Spare Parts ................24 10. Exploded Drawing View - BIO 10 ..............25 11. Spare Parts List - BIO 10 ..................26 12. Spare Parts - Old versions ..................28 13.

  • Page 4: Introduction

    The BIO 10 is available with 4 nozzles, but a special confi guration with 2 extra nozzles on the body enables cleaning of the outside of the machine and provides unmatched self cleaning capability.

  • Page 5: Safety Instructions

    The equipment has not been assessed as a safety related device as referred to in directive 94/9EC Annex II, clause 1.5 Always follow these instructions before taking the BIO 10 into service! #BIO10 11 – 140813 Page 5 of 40...

  • Page 6: General Description

    3. General Description The Scanjet BIO 10 is a media driven and lubricated tank cleaning machine. No lubrication substances as oil, grease, etc. are used. All materials in contact with the machine meet the general standards for hygienic processes. Ceramic and tungsten bearings are standard for an extra long service life.

  • Page 7: Technical Data

    4. Technical Data Weight : 5 kg (11 US Pounds) Operating pressure range : 3-8 bar (40-115 psi) Nominal pressure range : 5-7 bar (70-100 psi) Max pressure : 12 bar (180psi) Max working temperature : 95ºC (200ºF) Max ambient temperature : 140ºC (284ºF) Materials : AISI 316L, PTFE/GLASS (alt.

  • Page 8: Performance Data

    5. Performance Data Under performance data Scanjet presents Effective Jet Length. Effective Jet Length is defi ned as the distance between the nozzle and the tank surface where the jet achieves 250 mm water column (50lbs/sqr.ft) impact force at tank surface. The Effective Jet Length is measured at horizontal and static conditions.
  • Page 9 Effective Jet Length The jet length in this graph is measured as effective jet length. Maximum jet length is available upon request. Please contact Scanjet for assistance with proper selection. 4XØ5.5 mm 4XØ4.5 mm 4XØ4.0 mm #BIO10 11 – 140813...
  • Page 10 Complete Pattern Time at Different Inlet Pressures Min. 4XØ5.5 mm 4XØ4.5 mm 4XØ4.0 mm Page 10 of 40 #BIO10 11 – 140813...

  • Page 11: Installation Instructions

    NOTE! The machine is only self-draining if installed in a vertical position, upright or inverted. Supply line: Scanjet recommends to install a 100 micron fi lter in the supply line in order to avoid large particles lodging inside the machine. All supply lines should be fl...

  • Page 12: Connecting To Supply Line

    6.1. Connecting to Supply Line Never attach the Scanjet BIO 10 by grabbing the nozzle housing! Always use proper tools, and turn the threaded connection as shown in the picture below. When threading the inlet connection of the tank cleaning machine to the cleaning media connection, Scanjet recommends that Food Grade Tefl...

  • Page 13: Maintenance

    7. Maintenance 7.1. Preventive maintenance In order to keep your Scanjet tank cleaning machine servicing you as an effi cient tool in your tank cleaning operations, it is essential to care for maintenance. Following a simple maintenance program will keep your tank cleaning machine in good condition and the machine will maintain its high performance.

  • Page 14: Service Kit

    The components that may be subject to wear and need replacement have been included in service kit, naturally optimized for each specifi c model and type of Scanjet tank cleaning machine.

  • Page 15: Service Intervals

    5. Inspect seals, bushings and gears for wear; locate position numbers from “10. Exploded Drawing View - BIO 10” on page 25. Replace if unduly worn. 6. Reassemble the machine. A service card is included with this manual; see page 34.

  • Page 16: Disassembly

    7.4. Disassembly 1. Use a screwdriver (Scanjet tool 25257) to remove the round spring holding the locking shafts in place inside the connection. 2. Remove the four locking shafts. This can be done by rotating the whole machine “gravity” or by using the screwdriver to force them out.
  • Page 17 7. Undo the three bolts (pos. 12) holding the gearbox in position, and then remove the gearbox. Be careful not to damage the gears! 8. Carefully remove the locking spring inside (pos. 6), use a screwdriver (Scanjet tool 25257). 9. Remove the four locking shafts (pos.
  • Page 18 10. Use a box wrench (Scanjet tool 12031) to remove the nozzles (pos. 17). The fl ow guides behind the nozzles should only be removed if absolute necessary, since they can easily be damaged if removed.
  • Page 19 12. Remove the vertical gear and gear shaft in the same way. 13. If needed, change the bearings (pos. 20, 23) for the gear shafts and turbine shaft, by carefully pressing them out. To withdraw the bearing (pos. 30), turn the gearbox upside down and use a fi...

  • Page 20: Reassembly

    7.5. Reassembly 1. Start by mounting the four locking shafts (pos. 7) in the nozzle housing (pos. 19). The chamfer should be facing away Important from the nozzle housing (see picture). rotation 2. When mounting the locking rings (pos. 6) it is important that the pins are facing towards the nozzle housing (as shown on the picture) otherwise they could prevent the machine from rotating.
  • Page 21 (pos. 14). These will be loose inside the machine. Mounting the nozzle housing will lock the bearings and gear in their positions. 7. Use Scanjet tool 25256 to keep the nozzle gear and the bearings in place while mounting the nozzle housing.
  • Page 22 Scanjet art. no 250061-0,9, on the thread of the supprot bearing (pos. 4). Be careful! Too much Loctite will make it diffi cult to disassemble. Use Scanjet tool 25255 to mount the support bearing as shown on page 16. Minimum torque to be applied is 80Nm (60Lb-Ft).

  • Page 23: Trouble Shooting Guide

    One of the best ways to determine the need to replace parts is a visual inspection of the primary wear parts as indicated in “11. Spare Parts List - BIO 10” on page 26. #BIO10 11 – 140813...

  • Page 24: How To Order Spare Parts

    To order spare parts please contact our “Spare Parts Department” at spares@scanjet.se, further contact information on page 2. Scanjet has prepared service kit due to regular maintenance, see “7.2. Service kit” on page 14 for further information. Using any other than Scanjet original parts will invalidate the warranty.

  • Page 25: Exploded Drawing View - Bio 10

    10. Exploded Drawing View - BIO 10 List dated 2014-08-13 #BIO10 11 – 140813 Page 25 of 40...

  • Page 26: Spare Parts List - Bio 10

    AISI 316L 20015-TX Bearing PEEK-TX 20021 Bearing Tungsten Carbide 106358-2 Spring Pin AISI 316L 25266 Gear Shaft AISI 316L 1 When replacing Stator (25268-2) Scanjet recommend to also replace Support bearing (25223-3). Page 26 of 40 #BIO10 11 – 140813...
  • Page 27 25264 Gearbox Housing AISI 316L 25272-TX Worm Gear PEEK-TX #BIO10 11 – 140813 Page 27 of 40...

  • Page 28: Spare Parts - Old Versions

    12. Spare Parts - Old versions List dated 2014-08-13 NOTE! Spare parts number may be changed without prior notice. Spare Part List Bio 10 - Old versions Pos. Part No. Qty. Description Replaced by: Flow Guide 25275 25275-2 Ball Bearing...

  • Page 29: Accessories

    13. Accessories 13.1. Welding Adapter Welding adapter Bio10 Pipe Weld 4 (optional, not standard connection) Accessories - Welding Adapter Pos. Part No. Description Do x t [mm] Material Adapter 1! ASTM A312 SCH 25284-064-764 Ø33,4 x 3,38 EN1.4404 25284-064-784 Adapter 1” ISO 1127 Ø33,7 x 3,25 EN1.4404 25284-064-866...

  • Page 30: Service Kit Contents

    14. Service Kit Contents The serial number is on the back of your machine. When ordering servce kit the following data must be referred to for securing a correct and rapid delivery. KIT BIO10-600 Service Kit 600-hours Pos. Part No. Qty.
  • Page 31 KIT BIO10-2-1200 Service Kit 1200-hours Pos. Part No. Qty. Description 25279-TX Bearing 25228-3 Ball Bearing 25228-4 Ball bearing 25221 Locking Shaft 25267-1 Turbine Shaft Assembly 120382 O-ring 25326-TX Bearing 25272-TX-1 Worm Gear 25263 Worm Gear Shaft 20015-TX Bearing 20021 Bearing 106358-2 Spring Pin 25266...

  • Page 32: Basic Settings

    15. Basic Settings This list is a guide for ordering spare parts depending on the size of the nozzles. This list may be changed without prior notice. BIO 10 Nozzle size Ø 4,0mm Pos. Part No. Qty. Description Material 25275-2...

  • Page 33: Tool Kit

    16. Tool Kit 16.1. Standard Tool For normal maintenance and operation the following tools are included in Scanjet tool kit: This tool kit can also be ordered as Scanjet part no. T BIO 10 Pos. Part no. Qty. Description 12031...

  • Page 34: Service Card

    17. Service Card Model Number of Machine: ___________ Serial No.: _______________ Nozzle Diameter: _______________ mm No. of Date working Maintenance Actions/Exchanged Parts Sign hours Machine put into operation Page 34 of 40 #BIO10 11 – 140813...
  • Page 35 No. of Date working Maintenance Actions/Exchanged Parts Sign hours #BIO10 11 – 140813 Page 35 of 40...

  • Page 36: Claim Report

    18. Claim Report It is important to get accurate information in this report to help us keep your process running trouble free. Be sure to work through the trouble shooting guide fi rst, before fi lling this in. Ref. Claim number ________________ Nature of problem ____________________________________________________ Probable cause of problem ____________________________________________ Machine information...
  • Page 37 Claim Report Cleaning Media Type of cleaning media? _________________________________ Clean Contaminated with? ___________ Chemicals / Solvents ____________ Hard particles size ______________ Soft particles size ______________ Solidifying Crystallizing Is there a fi lter installed in supply line? Mesh size __________________________ Is the tank cleaning machine fl ushed with clean water after cleaning? Type of tank contents to be removed Type of sludge in the tank (name, formula, concentration etc) _______________ What is the sludge soluble in? __________________________________________...
  • Page 39 #BIO10 11 – 140813 Page 39 of 40...
  • Page 40 Using the most modern and effi cient tank cleaning technology ensures that our clients will receive a Scanjet tank cleaning machine with maximum performance and quality to last for many years. Our business mission is to continuously co-operate...

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