Gianni Ferrari Turboloader S322 User Manual

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Turboloader

User Manual

USER MANUAL

Turboloader

S322 – S328 – M280 – H360 – H440 – H440-2S

English version translated from the original Italian version

Page 1

©GF Gianni Ferrari Rev. 05

www.gianniferrari.com

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Page 1 Turboloader User Manual USER MANUAL Turboloader S322 – S328 – M280 – H360 – H440 – H440-2S English version translated from the original Italian version Page 1 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 2 2. WARRANTY COVER During the warranty period, via its Dealer, the technical staff of Gianni Ferrari shall repair or replace without charge any component which proves to be defective, whether a manufacturing or material defect. The repair or replacement work of the defective component does not prolong or renew the warranty period. The warranty covers the product only of it has been used for the purposes for which it was designed and in compliance with the instructions in the operator’s manual supplied with the machine.
Page 3 TECHNICAL FEATURES DIMENSIONS LOAD DIAGRAM TRANSPORT CONTROLS AND INSTRUMENTS STARTING AND USING THE MACHINE INSPECTIONS AND MAINTENANCE ACOUSTIC LEVEL AND VIBRATIONS OPTIONAL ENVIRONMENTAL REMARKS MAIN MAINTENANCE OPERATIONS SERVICE CHART Attached: Engine operator’s manual Page 3 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 4: Identification Data
The serial number of the machine is stamped in the lower part of the rear frame adjacent of the articulation. Please indicate this number when requesting technical assistance or ordering spare parts. Serial number ……………………………………………….. Page 4 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 5: To Our Customers
The machine cannot operate or be transferred if it is not fitted out at least with one of the equipment described in this manual. The equipment must be produced by Gianni Ferrari or should be explicitly approved by Gianni Ferrari.
Page 6: Operator's Responsibilities
9) The operator must ensure that his/her hands, feet, clothing and hair are kept away from all moving parts. 10) Never use the machine without first checking that all guards and covers are serviceable and in their correct positions. Page 6 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 7 VENTILATED PLACE. THE ENGINE MUST BE SWITCHED OFF AND THE AREA MUST BE WELL CLEAR OF NAKED FLAMES AND SPARKS. ENSURE THAT DIESEL FUEL IS USED IF MACHINE IS POWERED BY A DIESEL ENGINE. Page 7 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 8: Safety Devices
IT IS ABSOLUTELY FORBIDDEN TO ESCAPE AND/OR TO TAMPER WITH ANY TIPE OF SAFETY DEVICE. IT IS OBLIGATORY REPLACE IMMEDIATELY DAMEGE OR NOT WORKING DEVICES. TO ASK FOR QUALIFIED PEOPLE’S INTERVENTION ( GIANNI FERRARI STAFF OR AFTER SALES DPT IDENTIFIED FROM GIANNI FERRARI) FOR THE SUBSTITUTION AND/OR REPARATION OF THE SAFETY DEVICES.
Page 9: Safety Labels
Turboloader User Manual EACH INTERVENTION (REPARATION, SUBSTITUTION ETC …) DONE FROM NO QUALIFIED STAFF RECOMMENDED FROM GIANNI FERRARI, DECLINE IT FROM ANY RESPONSIBILITY AND/OR DAMAGES AT PEOPLE ANIMALS AND THINGS PRODUCED FROM THE TURBOLOADER. 4.2 – SAFETY LABELS On the machine are present the following safety labels Page 9 ©GF Gianni Ferrari Rev.
Page 10 VERIFY PERIODICALLY THE GOOD CONDITIONS OF THE SAFETY LABELS. EVERY TIME THAT THE LABELS ARE DAMAGED OR REMOVED IS EXTREMLY NECESSARY REPLACE IT WITH THE NEW LABELS (see the code on the labels). Page 10 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 11 FIXED ROPS - CAB : designed by the standard regulations. SWIFT CONNECTION FOR FITTIGS : the Turboloader is equipped with swift connection for fittings. Page 11 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 12: Technical Features
S version, and with electrical button for versions M and H. Frontal fittings plate with automatically hooking and release. Possibility through frontal takings to connect auxiliary accessories. Page 12 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 13 1850 CAB 1860 CAB Standard wheels 23x8.50-12 23x8.50-12 26x12.00-12 26x12.00-12 26x12.00-12 Telescopic arm stroke cm A (with fixed ROPS ) cm A (with cab ) cm B cm C cm D cm 32° Page 13 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 14: Load Diagram
The work surface must not be sloping and irregular. The machine must not be steering. The weight must be positioned in the middle of the attachment. The operator must be on board. Page 14 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 15 THE USE OF THE MACHINE IS CONSENTED ONLY IF THE LED OF THE ANTIROLLOVER DEVICE DOES NOT SHOWN DANGER CONDITION. BEFORE TO LIFT WEIGHTS OR ATTACHMENTS, BE SURE OF THE PERFECT MATCHING BETWEEN MACHINE AND FRONTAL ATTACHMENT. Page 15 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 16 If there is not the possibility to use the loading ramp, lifting must be carried out by fixing suitable slings in 4 positions, 2 in the front side of the machine, and 2 on the rear side (see picture below). Page 16 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 17 H440 H440-2s S – M - H360 On the M and H series, the tow of the machine it is possible only raising the frontal wheels and acting on the By-pass device Page 17 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 18: Controls And Instruments
PEDALS AND PARKING BRAKE The Turboloader is equipped with 2 pedals. One pedal for move the machine in forward, and one pedal for move the machine in reverse. FORWARD PEDAL REVERSE PEDAL Page 18 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 19 Turboloader User Manual The parking brake on Turboloader S322-S328 can be operated manually pulling the lever towards yourself. For the release, pull it towards yourself, lift if slightly and release. On the models M280 - H360 - H440 and H440-2S the engines on the front wheels are equipped with hydraulic brake.
Page 20 In central position is selected the work speed, and the buttons 1 in Mode A In reverse position is selected the work speed and the buttons 1 in Mode B Sensor of presence to activate the function of joystick Page 20 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 21 WITH THE HANDLING OF THE MACHINE. KEEP OTHER PEOPLE AND ANIMALS AT A SAFETY DISTANCE (10 mt). ARE ADVISED TO USE LOW SPEED FOR LIGHT WORKS, AND A BIGGER SPEED FOR HEAVY WORKS. DO NOT MAKE SUDDEN STEERING IF THE SPEED IS HIGH. Page 21 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 22: Control Pannel
Fuel reserve Temp motore Direction indicator Position lights Max temperature hydraulic oil 10 Rotating lamp 11 Headlights 12 Automatic releasing frontal fitting Carburante 13 Alarm engine starter PANNELLO LATERALE SERIE M e H Page 22 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 23 THE OPERATION OF HOOKING AND RELEASING OF THE FRONTAL ATTACHMENTS, MUST BE DONE FROM EXPERT AND QUALIFIED PERSONS, THAT KNOW THE RISKS ALSO NOT SPECIFIED IN THIS MANUAL. IN OPPOSITE WAY CONTACT THE GIANNI FERRARI SERVICE. THE MACHINE MUST BE STABILIZED IN A FLAT GROUND The operations of assembling or disassembling of the frontal attachments must be done only in case of replacement of it, or in case of its reparation.
Page 24 ONE ATTACHMENT NOT PREFECTLY HOOKED COULD BE DANGEROUS FOR SUDDEN UNHOOK Go down from the machine and verify that the hooking pins, with yellow button pressed (in hooking position) are gone inside the proper holes on the frontal plate. Page 24 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 25 (picture 1 and 2) and keep the lever A in the position showed from the picture 3 . To unhook, before to press the yellow button, raise the lever A, bring it in the position showed from the picture 4. then ,proceed with the normal hooking procedure. Page 25 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 26 The max extension of the telescopic arm is 700mm (see the figure chapter7). The driving gear of the arm is due from the movement of the multifunction joistick. Page 26 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 27 Turn the starting key in OFF position (counterclockwise).  Disconnect the buttery-saver. AT THE END OF ANY WORK TURN OFF THE ENGINE,PULL THE HANDLE BRAKE AND BEFORE TO PARKING THE MACHINE IN A CLOSED PLACE, WAIT ITS COOLING. Page 27 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 28: Moving The Machine
Keeping down the red button and moving left the joystick, it will operate the return of the telescopic arm. Keeping down the yellow button and moving right or letf the joystick, it will operate the proportional movement of auxiliary. Page 28 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 29 USE OF HYDRAULIC ACCESSORIES (AUXILIARY) (S serie) On the Turboloader S, the hydraulic accessorie sare only 3 . They are controlled from the Joystick 2 as explained in the previous paragraph. Page 29 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 30 FITTINGS THAT NECESSITATES OF DRAINAGE SYSTEM, IS NECESSARY READ THE MANUAL OF THE FITTINGS. IN CASE OF DIFFICULTY DURING THE HOOKING - UNHOOKING OF AUXILIARY ON THE TURBOLOADER S SERIES, MOVE THE JOYSTICK 2 LEFT OR RIGHT WITH ENGINE OFF Page 30 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 31: Inspections And Maintenance
MUST BE STOPPED AND THE KEY MUST BE REMOVED. ALL THE SECURITY DEVICE (WHERE IT IS NOT PRECISELY SPECIFIED) MUST BE ACTIVE. The inobservance of the essential standard security and the aware operator, decline the Gianni Ferrari from each responsibility.
Page 32: Hydraulic Oil
(use only oil recommended in the Chart “Main maintenance operations”). In the H version, the oil level window is visible from the outside, without disassemble any covers (2). Page 32 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 33: Hydraulic Oil Filter
This distributors has Nr 2 adjustable valves pre-setting from Gianni Ferrari at a pressure of 200 BAR. The third point where is possible check the system pressure is through the frontal hydraulic plug. The pressure should not fall below under 200 Bar (picture 3).
Page 34 200 hours of work. For the substitution of it, take out the upper cover, unscrew the cap that close the filter box and extract the cartridge. M - S Page 34 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 35 ( see the user Manual of the Kubota engine). FOR EACH REFERENCE REGARDING CONTROLS AND MAINTENANCE SEE THE REGISTER ATTACHED AT THIS MANUAL. ATTENTION : EACH OTHER NOT ORDINARY OPERATION ON THE ENGINE IS RESERVED ONLY BY MAKER. Page 35 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 36 For escape the telescopic arm exclude hydraulic cylinder placed above it. Take out the fixing cylinder pin. Extract the telescopic arm. Take out the pads. Repeat the same operations in reverse mode to reassemble all. Page 36 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 37 The periodic greasing points have been limited at the minimum necessary. The grease cups of the machine, that require maintenance each 50 hours, and in the below picture are shown their positions. Page 37 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 38 (3) Vibrations (weighted root-mean square value). (*) Multifunction machine with power higher than 20kW (gross value). Tests performed in open lawn with connected equipment. The quoted fugures are the highest ones surveyed on the various equipments. Page 38 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 39: Lighting Set
The counterweight are sold in one only lot for one total weight of 100 Kg for Turboloader M-S series, and 200 kg for Turboloader H. USE ONLY GIANNI FERRARI’S COUNTERWHEIGHTS. Page 39 ©GF Gianni Ferrari Rev. 05...
Page 40 – view mirrors). Inside the cab, on the left side to the seat, there are 12V electric socket (cigarette lighter receptacle), Nr 2 stereo speaker with the connection for an MP3 player (cable equipped). Page 40 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 41 Turboloader User Manual Air vents Stereo speaker Air vent Fuses heating system Heating ignition knob 12V electric socket with cigarette lighter Connection for an MP3 Regulator ventilation 3-position Page 41 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 42 OPENING OF THE LEFT DOOR, THE MACHINE SHOUL NOT BE STEERING IN CASE OF MAINTENANCE OPERATION, IT IS POSSIBLE OPEN THE RIGHT DOOR, REMOVING THE SAFETY HOOK AS SHOWN IN THE SIDE PICTURE Page 42 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 43 Leaving the product in the environment could seriously damage itself. Electric and electronic components if included in the product must be removed before proceeding to the disposal and disposed separately in different waste bins. Page 43 ©GF Gianni Ferrari Rev. 05 www.gianniferrari.com...
Page 44 Garden 26x12.00-12 23x10.50-12 Tractor Olio trasmissione idrostatica + imp. idr. 26x12.00-12 NB La presente tabella non sostituisce il manuale Uso e Manutenzione della macchina, che deve essere consultato in ogni sua parte. Pagina 43 ©GF Gianni Ferrari Rev 05 www.gianniferrari.com...
Page 45 Supporto tecnico Turboloader 17 - REGISTRO MANUTENZIONE Descrizione intervento N.ore Data Eseguito da Pagina 44 ©GF Gianni Ferrari Rev 05 www.gianniferrari.com...

This manual is also suitable for:

Turboloader s328 Turboloader m280 Turboloader h360 Turboloader h440 Turboloader h440-2s