Table of Contents
Summary of Contents for Electro Max Hely
- Page 1 HELY Floodlight - Heliport LED Light Hely Floodlight INSTALLATION & MAINTENANCE INSTRUCTIONS SC ELECTRO MAX SRL tel.: +40 254 515 465 web: www.electromax.ro 36 Lunca Street, Petrosani mail: electromax@electromax.ro Hunedoara Country, Romania...
- Page 2 HELY - Floodlight RECORD OF CHANGES Technical Approved Date of Issue Description of changes Author approval for issue issue www.electromax.ro Pag. 2...
- Page 3 HELY - Floodlight SAFETY ADVICE 1. COMPLIANCE WITH INSTRUCTIONS IN THIS MANUAL The purchaser/user is advised to comply with the instructions and information in this manual and ensure that all personnel to be associated with the apparatus under this contract are made familiar with the information contained herein.
- Page 4 HELY - Floodlight 4. VOLTAGES GREATER THAN 50V A.C./120V D.C. The purchaser/user is advised to ensure that apparatus operating on a voltage greater than 50V a.c./120V d.c. is isolated and made safe before any work is carried out upon it.
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Page 5: Table Of Contents
HELY - Floodlight TABLE OF CONTENTS 1. Introduction ..........................6 1.1 Compliance with Standards ...................6 1.2 Packaging .........................6 1.3 Ordering Optional Accessories ..................6 2. Installation ..........................7 2.1 Surface mounted with base plate .................7 2.1.1 Kit Includes ....................14 2.1.2 Installation tools required ................14 2.1.3 Mounting ......................14... -
Page 6: Introduction
ICAO Annex 14, vol. II. See 2.6 Heliport photometric simulation for more details The HELY Floodlight is powerd from 110-240 V 50-60 Hz directly from the mains or using an ElectroMax heliport controller Order code: AL-055-08-WH COMPLIANCE WITH STANDARDS The HELY Floodlight has been designed to meet the requirements of ICAO Annex 14, Vol. -
Page 7: Ordering Optional Accessories
HELY - Floodlight ORDERING OPTIONAL ACCESSORIES To order accessories use ordering codes below and please call our customer support. For contact details please refer to our website - www.electromax.ro Order code Description Image AL-100-AX Φ32 mm Coupling Tube AL-101-AX Frangible Coupling AL-102-AX Φ260mm Base plate... -
Page 8: Installation
HELY - Floodlight INSTALLATION SURFACE MOUNTED WITH BASE PLATE A base plate is attached to the helipad using six bolts. The light fixture is attached to the base plate using a Φ32 mm coupling tube and a frangible coupling Mounting Layout 1. -
Page 9: Kit Includes
HELY - Floodlight 2.1.1 Kit Includes Φ260mm Base plate 8 pcs. M5 x 16mm 6 pcs. M10 x 100mm 6 pcs. M10 Hex Head Screw Metal dowel Allen Screw 2” Frangible coupling Φ32 mm Coupling Tube IP68 Junction box 2.1.2... -
Page 10: Mounting
HELY - Floodlight 2.1.3 Mounting The desired mounting location will be selected; drill six holes with the following dimensions: diameter: Φ16mm depth: minimum 120mm 218,00 10,50 16mm hole Trench for electrical cable A trench for electric cable must be dig from the centre of the base plate to the border of the helipad Insert the metal dowels into the drilled holes www.electromax.ro... - Page 11 HELY - Floodlight Base plate and electrical cables installation Using a screwdriver, the electrical connections will be made. See: 2.5 Electrical installation The base plate will be mounted using 6 pcs. M10 X 100 hex head screws with 20Nm torque.
- Page 12 HELY - Floodlight 30 Nm Frangible coupling installation Fixture installation Using the adjustable wrench, the frangible Using 10mm wrench, pcs. coupling will be tightened with 30Nm torque. M5x12mm hex head screws will be tightened. Floodlight mounted on Φ260mm base plate with frangible coupling www.electromax.ro...
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Page 13: Mounted On Electromax Φ160Mm Shallow Base
HELY - Floodlight MOUNTED ON ELECTROMAX Φ160mm SHALLOW BASE An ElectroMax standard Φ160mm shallow base is embeded in concrete. The light fixture is attached to the shallow base using a mounting base for frangible coupling, a Φ32 mm coupling tube and a frangible coupling. -
Page 14: Kit Includes
HELY - Floodlight 2.2.1 Kit Includes Φ160mm Shallow base Mounting base 2” Frangible coupling Φ32 mm Coupling Tube IP68 Junction box 8 pcs. M5 x 16mm 5 pcs. M10 x 25mm Allen Screw Hex Head Screw www.electromax.ro Pag. 14... - Page 15 HELY - Floodlight 2.2.2 Installation tools required Adjustable wrench for 60mm nut 10mm Wrench 4mm Allen wrench Shallow base mounting kit www.electromax.ro Pag. 15...
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Page 16: Mounting
HELY - Floodlight 2.2.3 Mounting 160,00 Φ 20 mm cable holes The desired mounting location will be selected; drill a hole with the following dimensions: diameter: minimum Φ170mm depth: minimum 145mm min. Ø170 mm Bottom drainage should be provided, to avoid water accumulation in the shallow base www.electromax.ro... - Page 17 HELY - Floodlight Visually inspect if the base fits into the drilled hole. www.electromax.ro Pag. 17...
- Page 18 HELY - Floodlight Mounting the kit on the shallow base is done in three simple steps www.electromax.ro Pag. 18...
- Page 19 HELY - Floodlight 20 Nm Insert the electrical cables into the shallow base, before mounting it into the drilled hole. Cable holes should be sealed to prevent the resin from entering into the shallow base www.electromax.ro Pag. 19...
- Page 20 HELY - Floodlight Finally, after the shallow base is placed, concrete will be poured around it Resin www.electromax.ro Pag. 20...
- Page 21 HELY - Floodlight Allow the resin to dry. After drying remove the mounting kit Mounted Shallow Base www.electromax.ro Pag. 21...
- Page 22 HELY - Floodlight Fixture installation 20 Nm Electrical cables installation Mounting base installation Using a screwdriver, the electrical connections First insert the IP68 junction box into the will be made. shallow base. See: 2.5 Electrical installation The mounting plate will be placed in the Φ160mm shallow base.
- Page 23 HELY - Floodlight 30 Nm Frangible coupling installation Fixture installation Using the adjustable wrench, the frangible Using 10mm wrench, pcs. coupling will be tightened with 30Nm torque. M5x12mm hex head screws will be tightened. Floodlight mounted on Φ160mm shallow base with frangible coupling www.electromax.ro...
- Page 24 HELY - Floodlight MOUNTED ON Φ8” IEC TYPE SHALLOW BASE The light fixture is attached to the existing Φ8” shallow base using an adapter ring, a standard base for frangible coupling, a Φ32 mm coupling tube and a frangible coupling.
- Page 25 HELY - Floodlight 2.3.1 Kit Includes Adapter disk Mounting plate 2” Frangible coupling Φ32 mm Coupling Tube IP68 Junction box 4 pcs. M10 x 25mm 8 pcs. M5 x 16mm 5 pcs. M5 x 12mm Hex Head Screw Allen Screw Hex Head Screw www.electromax.ro...
- Page 26 HELY - Floodlight 2.2.2 Installation tools required Adjustable wrench for 60mm nut 10mm Wrench 4mm Allen wrench 17 mm Torque wrench www.electromax.ro Pag. 26...
- Page 27 HELY - Floodlight 2.3.3 Mounting The adapter disk will be mounted on existing 8” IES Type using 4 pcs. M10 X 20 hex head screws with 30Nm torque. 20 Nm www.electromax.ro Pag. 27...
- Page 28 HELY - Floodlight Fixture installation 20 Nm Electrical cables installation Mounting base installation Using a screwdriver, the electrical connections First insert the IP68 junction box into the will be made. shallow base. See: 2.5 Electrical installation The mounting plate will be placed on the adapter disk.
- Page 29 HELY - Floodlight 30 Nm Frangible coupling installation Fixture installation Using the adjustable wrench, the frangible Using 10mm wrench, pcs. coupling will be tightened with 30Nm torque. M5x12mm hex head screws will be tightened. Floodlight mounted on Φ8” IEC Type shallow base with frangible coupling www.electromax.ro...
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Page 30: Alignment
HELY - Floodlight Once the base plate or mounting base has been secured in place, the Hely Floodlight can be vertical or horizontal align to the desire position. Care should be taken to ensure that the Hely Floodlight is upright and is aimed towards the centre of the helipad. -
Page 31: Electrical Installation
The Floodlight can be supplied in either a 230V AC directly from the mains or using an ElectroMax heliport controller. The 230/V Hely Floodlight is supplied with a 3-core (3 x 1.0mm2) 0.5m flying lead. Connect the free ends of the cable to the power supply. -
Page 32: Installation Tools Required
HELY - Floodlight 2.5.1 Installation tools required 2mm straight screwdriver ph3 phillips screwdriver 2.5.2 Installation Open the junction box using the ph3 phillips head screwdriver and remove the cover. Varistor 4A Fuse 3 ways terminal block www.electromax.ro Pag. 32... - Page 33 HELY - Floodlight Insert cables through cable-glands and connect them to the terminal block. CAUTION: When connecting the cables to the terminal block, so they are not reversed. Tighten the cable glands and put back the junction box cover. www.electromax.ro...
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Page 34: Heliport Photometric Simulation
HELY - Floodlight HELIPORT PHOTOMETRIC SIMULATION CAUTION: Before ordering we recommend a simulation of the photometric parameters. Example of floodlight installation - 20 x 20m helipad According to ICAO Annex 14, Vol. II, Heliports, Fourth Edition July 2013, paragraph 5.3.9, the average... -
Page 35: Maintenance
HELY - Floodlight MAINTENANCE PREVENTIVE MAINTENANCE Interval Task Action Daily Check basic operation Check that all the LEDS are illuminating Check that the unit is aligned correctly and clean the Check fixture alignment Weekly disperser with warm water, mild detergent and a soft and clean lenses cloth. - Page 36 HELY - Floodlight SC ELECTRO MAX SRL Lunca 36, 332061, Petrosani, Hunedoara, Romania tel.: +40 254 515 465 web: www.electromax.ro mail: electromax@electromax.ro...
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