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Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454
2940 Hwy 14 W, Rochester, MN 55901
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
24-Hour Service Hotline
NOVEMBER 2011
*8196556A*
1-800-551-8633
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Table of Contents
Summary of Contents for Manitowoc Frymaster PASTA MAGIC
- Page 1 Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline NOVEMBER 2011 *8196556A* 1-800-551-8633...
- Page 2 Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 DANGER IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE, OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY, OR DEATH. READ THE INSTALLATION, OPERATING, AND SERVICE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
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Page 3: Table Of Contents
Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 PASTA MAGIC GAS COOKERS INSTALLATION AND OPERATION MANUAL TABLE OF CONTENTS CHAPTER 1: General Information Parts Ordering and Service Information ................1-1 Safety Information ...................... -
Page 4: Chapter 1: General Information
Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 PASTA MAGIC GAS COOKERS INSTALLATION AND OPERATION MANUAL CHAPTER 1: GENERAL INFORMATION RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE This appliance is only for professional use and shall be used by qualified personnel only, as defined in Section 1.5. -
Page 5: Safety Information
34.87 mbar Equipment Description Frymaster Pasta Magic gas cookers are specifically designed to deliver high volumes of cooked or blanched food automatically. All models feature a unique infrared burner system that delivers 80,000 BTUs (23.4 kW – 84.4, megajoules) to cook 7.22 pounds (3.25kg) of dry pasta per bulk basket. The unit can cook 30 pounds of dry pasta per hour, the equivalent of 136 eight-ounce servings. -
Page 6: Installation, Operating, And Service Personnel
Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Model Comparison: GPCRB/GPCR: The “Gas Pasta Magic System” consists of a gas cooker and rinse tank combination. The unit is equipped with a programmable controller, which controls water temperature, water level, and cooking times. -
Page 7: Shipping Damage Claim Procedure
Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 QUALIFIED OPERATING PERSONNEL Qualified operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or who have had previous experience with the operation of the equipment covered in this manual. -
Page 8: Chapter 2: Installation Instructions
Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 PASTA MAGIC GAS COOKERS INSTALLATION AND OPERATION MANUAL CHAPTER 2: INSTALLATION INSTRUCTIONS General Installation Requirements Qualified, licensed, and/or authorized installation or service personnel, as defined in Section 1.5 of this manual, should perform all installation and service on Frymaster equipment. - Page 9 Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 installed so that products of combustion are removed efficiently, and that the kitchen ventilation sys- tem does not produce drafts that interfere with proper burner operation. The cooker flue opening must not be placed close to the intake of the exhaust fan, and the cooker must never have its flue extended in a “chimney”...
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Page 10: Caster/Leg Installation
Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 When installing Pasta Magic cookers in the UNITED STATES, the installation must conform to the latest edition of the Nation Fuel Gas Code, ANSI Z223.1. In addition, installation must comply with all local codes. -
Page 11: Pre-Connection Preparations
Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Pre-Connection Preparations DANGER Do not connect cooker to gas supply before completing each step in this section. After the cooker has been positioned under the exhaust hood, ensure the following has been accomplished: Adequate means must be provided to limit the movement of cookers without depending upon the gas line connections. -
Page 12: Connection To Gas Line
Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Connect the desired drain plumbing to the 1¼–inch drain valve. Test the cooker electrical system: a. Plug the cooker electrical cord into a grounded electrical receptacle of appropriate vol- tage. - Page 13 Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Before connecting new pipe to your unit, the pipe must be thoroughly blown out to remove any foreign particles. If these foreign particles get into the burner and controls, they will cause improper and sometimes dangerous operation.
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Page 14: Converting To Another Gas Type
Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Converting to Another Gas Type DANGER Your cooker is configured at the factory for a specific type of gas. If you desire to switch from one type of gas to another, specific gas-conversion components must be installed. - Page 15 Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 PASTA MAGIC GAS COOKERS INSTALLATION AND OPERATION MANUAL CHAPTER 3: OPERATING INSTRUCTIONS 3.1 Finding Your Way Around the Pasta Cooker Low-water sensor Overflow High-water sensor...
- Page 16 Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Numeric Keypad Skim Switch Boil Mode Indicator Timer Start Switch Boil Mode Switch Simmer Mode Switch Power Switch Simmer Mode Indicator LED Display 10 Trouble Light Controller...
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Page 17: Chapter 3: Operating Instructions
Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 low-water sensor, such as when draining and cleaning the cookpot, the controller display will read NORMAL WATER LEVEL SENSING, on units configured with the Autofill feature, automatically adds water during or after a cooking cycle if the water in the cookpot drops to a level lower than approximately 1¼-inch (32 mm) below the overflow drain. - Page 18 Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 The burners should light for several seconds and then go out. A few seconds later they should light again. This cycle will repeat about 10 times, at which time the burners should remain lit until the setpoint is reached.
- Page 19 Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 3.3.3 Boiling Out the Cookpot To ensure that the cooker is free of contamination from manufacture, shipping, or handling during installation, the cookpot must be boiled out before first use. 1.
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Page 20: Chapter 4: Preventive Maintenance
Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 PASTA MAGIC GAS COOKERS INSTALLATION AND OPERATION MANUAL CHAPTER 4: PREVENTIVE MAINTENANCE Daily Preventive Maintenance It is normal for a coating of starch to form on the sensors and temperature probes during operation. If the coating is allowed to build-up, it will adversely affect the operation of the equipment. -
Page 21: Cleaning The Gas Valve Vent Tube
Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Cleaning the Gas Valve Vent Tube This procedure should be performed at least once every 90 days. 1. Set the power switch and the gas valve to the OFF position. 2. - Page 22 Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Wrap the motor and wires with plastic wrap or a plastic bag. BLOWER HOUSING BLOWER WHEEL 5. Remove the plastic wrap from the blower motor assembly. Reassemble the blower motor assembly and blower housing.
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Page 23: Adjusting The Burner Gas Pressure
Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Adjusting the Burner Gas Pressure DANGER Frymaster recommends that ONLY qualified service personnel perform this task. 1. Ensure that the gas valve knob is in the OFF position. 2. -
Page 24: Measuring Flame Current
Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 To adjust the burner gas pressure, remove the cap from the gas valve regulator and use a flat-tipped screwdriver to adjust the regulator to obtain the correct pressure. GAS VALVE REGULATOR CAP 7. -
Page 25: Chapter 5: Operator Troubleshooting
Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 PASTA MAGIC GAS COOKERS INSTALLATION AND OPERATION MANUAL CHAPTER 5: OPERATOR TROUBLESHOOTING Introduction This chapter provides a reference guide to the more common problems that may occur during the operation of this equipment. -
Page 26: Operator Troubleshooting Guides
Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Operator Troubleshooting Guides Problem Probable Causes Corrective Action A. Ignition module lockout (the A. Turn the controller OFF. Open burners failed to light within 4 the control panel by removing seconds). - Page 27 Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Problem Probable Causes Corrective Action A. Dirty water level sensors. A. Remove the probe block cover and clean the sensors using a Scotchbrite™...
- Page 28 Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454 2940 Hwy 14 W, Rochester, MN 55901 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 (Tech Support) 1-318-219-7135 Price: $8.00 SERVICE HOTLINE 819-6556A PRINTED IN THE UNITED STATES 1-800-551-8633 NOVEMBER 2011...
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