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Hyundai Electric N800 Series Installation Manual

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N800-Series
N800A Inverter
Installation Manual
Notice
Read and understand these manuals before attempting any un-
packing, assembly, operation or maintenance of the inverter
This manual should be applied only to N800A inverter.
This manual dose not includes all items regarding installation and
maintenance procedures.
For more information, please contact authorized partners.

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Summary of Contents for Hyundai Electric N800 Series

  • Page 1 N800-Series N800A Inverter Installation Manual Notice Read and understand these manuals before attempting any un- packing, assembly, operation or maintenance of the inverter This manual should be applied only to N800A inverter. This manual dose not includes all items regarding installation and maintenance procedures.
  • Page 2 ISSUE DATE: 2018.5.2 (VER. 2)

  • Page 3: Table Of Contents

    N800A TABLE OF CONTENTS SAFETY ..................1 1.1 THE SAFETY SYMBOLS USED IN THE MANUAL ..........1 1.2 WARNING ..................1 1.3 CAUTION ..................2 1.4 EARTHING AND EARTH FAULT PROTECTION ..........3 1.5 ELECTRO-MAGNETIC COMPATIBILITY (EMC) ..........4 1.6 USING AN RCD OR AN RCM DEVICE ............4 RECEIVING THE DELIVERY ..............
  • Page 4 N800A TABLE OF CONTENTS 3.2 DIMENSIONS FOR WALL MOUNTING ............. 15 3.2.1 WALL MOUNTING OF MR4 ............15 3.2.2 WALL MOUNTING OF MR5 ............16 3.2.3 WALL MOUNTING OF MR6 ............17 3.2.4 WALL MOUNTING OF MR7 ............18 3.2.5 WALL MOUNTING OF MR8, IP21 AND IP54 ........19 3.2.6 WALL MOUNTING OF MR8, IP00 ...........
  • Page 5 N800A TABLE OF CONTENTS 4.6.3.2 CABLE INSTALLATION WITH AN EXTENSION BOX ......65 4.7 INSTALLATION IN A CORNER-GROUNDED NETWORK ........67 CONTROL UNIT .................. 68 5.1 CONTROL UNIT COMPONENTS ............68 5.2 CONTROL UNIT CABLING ..............69 5.2.1 SELECTION OF THE CONTROL CABLES ..........69 5.2.2 CONTROL TERMINALS AND DIP SWITCHES ........
  • Page 6 N800A TABLE OF CONTENTS 7.2 N800A - TECHNICAL DATA .............. 105 TECHNICAL DATA ON CONTROL CONNECTIONS ..........107 8.1 TECHNICAL DATA ON CONTROL CONNECTIONS ........107...

  • Page 7: Safety

    N800A 1. SAFETY 1. SAFETY 1.1 THE SAFETY SYMBOLS USED IN THE MANUAL This manual contains warning sand cautions, which are identified with safety symbols. The warnings and cautions give important information on how to prevent injury and damage to the equipment or your system. Read the warnings and cautions carefully and obey their instructions.

  • Page 8: Caution

    N800A 1. SAFETY WARNING! Before you do electrical work, make sure that there is no voltage in the components of the drive. WARNING! To do work on the terminal connections of the drive, disconnect the drive from mains and make sure that the motor has stopped.

  • Page 9: Earthing And Earth Fault Protection

    N800A 1. SAFETY CAUTION! Make sure that the EMC level of the AC drive is correct for your mains. See chapter 6.5 Installation in an IT system. An incorrect EMC level can cause damage to the drive. CAUTION! Prevent radio interference. The AC drive can cause radio interference in a domestic environment. NOTE! If you activate the auto reset function, the motor starts automatically after an automatic fault reset.

  • Page 10: Electro-Magnetic Compatibility (Emc)

    N800A 1. SAFETY If this is not so, the cross-sectional area of the protective earthing conductor must be determined in a manner that produces a conductance equivalent to that which results from the application of this table. • 2.5 ㎟ if there is mechanical protection, and •...

  • Page 11: Receiving The Delivery

    N800A 2. RECEIVING THE DELIVERY 2. RECEIVING THE DELIVERY 2.1 PACKAGE LABEL To make sure that the delivery is correct, compare your order data to the data on the package label. If the delivery does not agree with your order, speak to the vendor immediately. Fig.

  • Page 12: Unpacking And Lifting The Ac Drive

    2. RECEIVING THE DELIVERY N800A Table 3: The description of the parts in the type designation code Code Description N800A This part is same for all the products. 0100 The product range: 0100 = Vacon 100 Input/Function: 3L= A 3-phase input The drive rating in amperes.
  • Page 13 N800A 2. RECEIVING THE DELIVERY 3) Put the lifting hooks symmetrically in a minimum of 2 holes. 4) The maximum lifting angle is 45 degrees.

  • Page 14: Lifting The Frames Mr10

    2. RECEIVING THE DELIVERY N800A 2.3.3 LIFTING THE FRAMES MR10 2.3.3.1 LIFTING THE FRAMES MR10 WITHOUT THE EXTENSION BOX 1) Make sure that the support is attached to the bottom of the drive. It gives the terminals protection when you lift the drive or put it vertically on the floor.

  • Page 15: Accessories

    N800A 2. RECEIVING THE DELIVERY 4) Lift the drive into a vertical position. The maximum lifting angle is 60 degrees. Before a AC drive is sent to the customer, the manufacturer makes many tests on the drive. After you lift the drive, do a check for signs of damage on the drive.

  • Page 16: Frame Mr4

    2. RECEIVING THE DELIVERY N800A 2.4.1 FRAME MR4 Table 5: The content of accessories bag, MR4 Item Quantity Purpose Screws for the power cable clamps (6), the M4x16 screw control cable clamps (3), and the grounding clamps (2) M4x8 screw Screw for the optional grounding M5x12 screw Screw for the external grounding of the drive...

  • Page 17: Frame Mr6

    N800A 2. RECEIVING THE DELIVERY 2.4.3 FRAME MR6 Table 7: The content of the accessories bag, MR6 Item Quantity Purpose Screws for the power cable clamps (6), and M4x20 screw the grounding clamps (4) M4x16 screw Screws for the control cable clamps M4x8 screw Screw for the optional grounding M5x12 screw...

  • Page 18: Frame Mr7

    2. RECEIVING THE DELIVERY N800A 2.4.4 FRAME MR7 Table 8: The content of the accessories bag, MR7 Item Quantity Purpose M6x30 slotted nut Nuts for the power cable clamps M4x16 screw Screws for the control cable clamps M6x12 screw Screw for the external grounding of the drive Control cable grounding lamella Control cable grounding EMC cable clamps, size M25...

  • Page 19: Frame Mr9

    N800A 2. RECEIVING THE DELIVERY 2.4.6 FRAME MR9 Table 10: The content of the accessories bag, MR9 Item Quantity Purpose M4x16 screw Screws for the control cable clamps Control cable grounding lamella Control cable grounding Cable lugs KP40 Clamping power cables Cable insulator To prevent contact between cables Cable grommet, hole diameter 25.3 mm...

  • Page 20: Warranty Of The Unit

    2. RECEIVING THE DELIVERY N800A 2.7 Warranty of the Unit 2.7.1 Questions on Unit If you have any questions regarding damage to the unit, unknown parts or for general inquiries, please contact the agency with the following information. 1) Inverter Model 2) Production Number(Serial No.) 3) Date of purchase 4) Reason for Calling...

  • Page 21: Mounting

    N800A 3. MOUNTING 3. MOUNTING 3.1 GENERAL INFORMATION ABOUT MOUNTING Install the AC drive in a vertical position on the wall. If you install the drive in a horizontal position, it is possible that some functions with the nominal values that are found in chapter 7 Technical data are not available. Attach the AC drive with the screws and other components that you received in the delivery.

  • Page 22: Wall Mounting Of Mr5

    3. MOUNTING N800A 3.2.2 WALL MOUNTING OF MR5 Fig. 3: The dimensions of the AC drive, MR5...

  • Page 23: Wall Mounting Of Mr6

    N800A 3. MOUNTING 3.2.3 WALL MOUNTING OF MR6 Fig. 4: The dimensions of the AC drive, MR6...

  • Page 24: Wall Mounting Of Mr7

    3. MOUNTING N800A 3.2.4 WALL MOUNTING OF MR7 Fig. 5: The dimensions of the AC drive, MR7...

  • Page 25: Wall Mounting Of Mr8, Ip21 And Ip54

    N800A 3. MOUNTING 3.2.5 WALL MOUNTING OF MR8, IP21 AND IP54 Fig. 6: The dimensions of the AC drive, MR8, IP21 and IP54...

  • Page 26: Wall Mounting Of Mr8, Ip00

    3. MOUNTING N800A 3.2.6 WALL MOUNTING OF MR8, IP00 Fig. 7: The dimensions of the AC drive, MR8, IP00...

  • Page 27: Wall Mounting Of Mr9, Ip21 And Ip54

    N800A 3. MOUNTING 3.2.7 WALL MOUNTING OF MR9, IP21 AND IP54 Fig. 8: The dimensions of the AC drive, MR9, IP21 and IP54...

  • Page 28: Wall Mounting Of Mr9, Ip00

    3. MOUNTING N800A 3.2.8 WALL MOUNTING OF MR9, IP00 Fig. 9: The dimensions of the AC drive, MR9, IP00 A. An optional main connector covers for the cabinet installation...

  • Page 29: Wall Mounting Of Mr10, Ip00

    N800A 3. MOUNTING 3.2.9 WALL MOUNTING OF MR10, IP00 Fig. 10: The dimensions of the AC drive, MR10 without the extension box, IP00 A. The EMC jumper C. The control unit B. M8 GND pin...

  • Page 30: Dimensions For Flange Mounting

    3. MOUNTING N800A Fig. 11: The dimensions of the AC drive, MR10 with the extension box, IP00 A. M8 GND pin B. The control unit 3.3 DIMENSIONS FOR FLANGE MOUNTING You can also install the AC drive into the cabinet wall with a flange mounting option.
  • Page 31 N800A 3. MOUNTING NOTE! The protection classes are different in different sections of the drive. Fig. 12: Example of flange mounting (frame MR9) B. The cabinet wall or other surface D. IP00 / UL Open Type C. The front E. IP54 / UL Type 12 D.
  • Page 32 3. MOUNTING N800A Fig. 13: The dimensions of the opening and drive outline with flange A. The height of the opening for the flange E. The distance between the bottom of the mounting drive and the bottom of the opening B.
  • Page 33 N800A 3. MOUNTING Table 12: The dimensions of the opening for the flange mounting, frames MR4 to MR9 Frame A[mm] B[mm] E[mm] A[in] B[in] E[in] 12.4 16.1 21.3 25.8 33.8 11.7 38.4 19.1 MR10 37.8 20.1 Fig. 14: Sealing of the opening for MR8 MR9, and MR10 A.

  • Page 34: Flange Mounting Of Mr4

    3. MOUNTING N800A 3.3.1 FLANGE MOUNTING OF MR4 Fig. 15: The dimensions of the AC drive, flange mounting, MR4...

  • Page 35: Flange Mounting Of Mr5

    N800A 3. MOUNTING 3.3.2 FLANGE MOUNTING OF MR5 Fig. 16: The dimensions of the AC drive, flange mounting, MR5...

  • Page 36: Flange Mounting Of Mr6

    3. MOUNTING N800A 3.3.3 FLANGE MOUNTING OF MR6 Fig. 17: The dimensions of the AC drive, flange mounting, MR6...

  • Page 37: Flange Mounting Of Mr7

    N800A 3. MOUNTING 3.3.4 FLANGE MOUNTING OF MR7 Fig. 18: The dimensions of the AC drive, flange mounting, MR7...

  • Page 38: Flange Mounting Of Mr8

    3. MOUNTING N800A 3.3.5 FLANGE MOUNTING OF MR8 Fig. 19: The dimensions of the AC drive, flange mounting, MR8...

  • Page 39: Flange Mounting Of Mr9

    N800A 3. MOUNTING 3.3.6 FLANGE MOUNTING OF MR9 Fig. 20: The dimensions of the AC drive, flange mounting, MR9...

  • Page 40: Flange Mounting Of Mr10

    3. MOUNTING N800A 3.3.7 FLANGE MOUNTING OF MR10 Fig. 20.1: The dimensions of the AC drive, flange mounting, MR10...

  • Page 41: Cooling

    N800A 3. MOUNTING 3.4 COOLING The AC drive produces heat in operation. The fan circulates air and decreases the temperature of the drive. Make sure that there is sufficiently free space around the drive. Some free space in front of the drive is also necessary for maintenance. You must be able to open the cabinet door.
  • Page 42 3. MOUNTING N800A Fig. 24: The cooling air must move freely inside the cabinet A. Cooling air going in B. Hot air coming out Table 14: The necessary quantity of cooling air The quantity of cooling The quantity of cooling Frame air [㎥/h] air [CFM]...

  • Page 43: Power Cabling

    N800A 4. POWER CABLING 4. POWER CABLING 4.1 CABLE CONNECTIONS The mains cables are connected to terminals L1, L2 and L3. The motor cables are connected to terminals U, V and W. Fig. 25: The principal connection diagram A. The control panel C.

  • Page 44: Ul Standards On Cabling

    4. POWER CABLING N800A 1. A power cable fora fixed installation. A cable for the specified mains voltage. A shielded cable is not necessary. We recommend an MCMK cable. 2. A symmetrical power cable with a concentric protection wire. A cable for the specified mains voltage. We recommend an MCMK cable.

  • Page 45: Cable And Fuse Sizes

    N800A 4. POWER CABLING 4.3.1 CABLE AND FUSE SIZES We recommend the fuse type gG/gL (IEC 60269-1). To make a selection of the fuse voltage rating, refer to the mains. Do not use larger fuses than what is recommended Table 16. Make sure that the operation time of the fuse is less than 0.4 seconds.
  • Page 46 4. POWER CABLING N800A Table 16: The cable and fuse sizes for N800A Terminal cable size Mains, motor and Fuse brake resistor* Frame Type (gG/gL) Main terminal Earth terminal [㎟] [㎟] cable Cu [㎟] 0140 2 3*70+35 (Cu) 140.0 Bolt size M8 Bolt size M8 0140 5 3*95+29 (Al)

  • Page 47: Cable And Fuse Sizes, North America

    N800A 4. POWER CABLING 4.3.2 CABLE AND FUSE SIZES, NORTH AMERICA We recommend the fuse class T (UL & CSA). To make a selection of the fuse voltage rating, refer to the mains. Refer also to local regulations, cable installation conditions and cable specification. Do not use larger fuses than what is recommended Table 17.
  • Page 48 4. POWER CABLING N800A Terminal cable size Fuse Mains, motor and Frame Type (Class brake resistor* Main terminal Earth terminal T/J) [A] cable Cu [AWG] [AWG] [AWG] 0018 2 18.0 AWG10 AWG20-AWG5 WG17-AWG8 0016 5 16.0 0024 2 24.0 AWG10 AWG20-AWG5 WG17-AWG8 0023 5...

  • Page 49: Brake Resistor Cables

    N800A 4. POWER CABLING The dimensions of the cables must agree with the requirements of the Underwriters Laboratories UL508C. • The cables must be PVC-isolated. • The maximum ambient temperature is +30 °C (86 °F). • The maximum temperature of the cable surface is +70 °C (158 °F). •...

  • Page 50: Cable Installation

    4. POWER CABLING N800A Table 18: The minimum distances between cables The distance between cables [m] The length of the shielded cable [m] ≤ ≤ 4.6 CABLE INSTALLATION 4.6.1 FRAMES MR4 TO MR7 Table 19: The cable stripping lengths [mm]. See the figure in step 1. Frame As short as possible.
  • Page 51 N800A 4. POWER CABLING 1) Strip the motor cable, the mains cable, and the brake resistor cable. G. The earth conductor 2) Open the cover of the AC drive. 3) Remove the screws of the cable cover. Remove the cable cover. Do not open the cover of the power unit.
  • Page 52 4. POWER CABLING N800A 4) Put the grommets in the openings of the cable entry plate. These parts are included in the package. The picture shows the grommets in IP21 in the EU version.
  • Page 53 N800A 4. POWER CABLING 5) Put the cables - the mains cable, the motor cable and the optional brake cable - in the openings of the cable entry plate. a) Cut the grommets open to move the cables through them. If the grommets fold in when you put the cable, pull the cable back to make the grommets straight.
  • Page 54 4. POWER CABLING N800A 7) Put the cable entry plate with the cables into the groove on the frame of the drive. 8) Connect the stripped cables. a) Expose the shield of all the 3 cables to make a 360- degree connection with the cable clamp.
  • Page 55 N800A 4. POWER CABLING 9) Make sure that the earth conductor is connected to the motor and also to the terminals that are identified with. a) To obey the requirements of the standard EN61800-5-1, obeytheinstructionsinchapter1.4 Earthing and earth fault protection. b) If a double earthing is necessary, use the earth terminal under the drive.

  • Page 56: Frames Mr8 To Mr9

    4. POWER CABLING N800A Table 21: The tightening torques of the terminals Tightening torque: the Tightening torque: the Tightening torque: the power and motor EMC grounding clamps earth terminals Frame Type terminals Ib-in. Ib-in Ib-in 0003 2—0012 2 0.5—0.6 4.5—5.3 13.3 17.7 0003 5—0012 5...
  • Page 57 N800A 4. POWER CABLING Table 23: The cable stripping lengths [in]. See the figure in step 1. Frame 11.8 11.8 As short as possible. 11.8 11.8 1) Strip the motor cable, the mains cable, and the brake resistor cable. G. The earth conductor 2) MR9 only: Open the cover of the AC drive.
  • Page 58 4. POWER CABLING N800A 3) Remove the cable cover.
  • Page 59 N800A 4. POWER CABLING 4) Remove the cable entry plate.
  • Page 60 4. POWER CABLING N800A 5) MR9 only: Loosen the screws and remove the sealing plate.
  • Page 61 N800A 4. POWER CABLING 6) Remove the EMC shield plate. A. The wing nut in MR8 A. MR9...
  • Page 62 4. POWER CABLING N800A 7) Find the terminals of the motor cables. The location of the terminals is unusual, especially in MR8.
  • Page 63 N800A 4. POWER CABLING 8) Cut the grommets open to move the cables through them. a) Do not cut the grommet openings wider than what is necessary for the cables that you use. b) If the grommets fold in when you put the cable, pull the cable back to make the grommets straight.
  • Page 64 4. POWER CABLING N800A 10) If you use thick cables, put the cable insulators in between the terminals to prevent contact between the cables.
  • Page 65 N800A 4. POWER CABLING 11) Connect the stripped cables. a) Connect the phase conductors of the mains cable and of the motor cable into the correct terminals. If you use a brake resistor cable, connect its conductors into the correct terminals.
  • Page 66 4. POWER CABLING N800A If you use many cables on one connector, put the cable lugs on top of each other. A. The first cable lug B. The second cable lug C. The connector Expose the shield of all 3 cables to make a 360- degree connection with the cable clamp.
  • Page 67 N800A 4. POWER CABLING 15) Attach the cable entry plate, and then the cable cover. 16) For MR9, attach the cover of the drive (unless you want to make the control connections first). 17) Make sure that the earth conductor is connected to the motor and also to the terminals that are identified with a) To obey the requirements of the standard EN61800- 5-1, obey the instructions in chapter 1.4 Earthing and...

  • Page 68: Frames Mr10

    4. POWER CABLING N800A Table 24: Tightening torques of the terminals Tightening torque: the Tightening torque: the Tightening torque: the power and motor EMC grounding clamps earth terminals Frame Type terminals [Nm] lb-in. [Nm] lb-in. lb-in. 0140 2—0205 2 13.3 0140 5—0205 5 0261 5—0310 5 13.3...
  • Page 69 N800A 4. POWER CABLING 2) Use the external power connection block (+CPTB) if you have it. The terminals U,V,W The power cable (not included In delivery of the option The external power connection block 3) Connect the cables. The picture shows an example of good cabling.
  • Page 70 4. POWER CABLING N800A 4) If you use many cables on one connector, put the cable lugs on top of each other. 5) To make EMC grounding, expose the shield of all 3 motor cables and make a 360-degree connection between the cable and the grounding clamp for cable shield.

  • Page 71: Cable Installation With An Extension Box

    N800A 4. POWER CABLING Table 25: Tightening torques of the terminals Tightening torque: the Tightening torque: the Tightening torque: the power and motor EMC grounding clamps earth terminals Type Frame terminals [Nm] lb-in. [Nm] lb-in. lb-in. 0140 2—0205 2 MR10 55~70 490~620 0140 5—0205 5...
  • Page 72 4. POWER CABLING N800A 3) Connect the cables. The picture shows an example of good cabling. a. Connect the phase conductors of the mains cable and of the motor cable into the correct terminals. If you use a brake resistor cable, connect its conductors into the correct terminals.

  • Page 73: Installation In A Corner-Grounded Network

    N800A 4. POWER CABLING 5) To make EMC grounding, expose the shield of all 3 motor cables and make a 360-degree connection between the cable and the grounding clamp for cable shield. 6) Attach the terminal cover, and then the extension box cover.

  • Page 74: Control Unit

    5. CONTROL UNIT N800A 5. CONTROL UNIT 5.1 CONTROL UNIT COMPONENTS The control unit of the AC drive contains the standard boards and the option boards. The option boards are connected to the slots of the control board (see 5.4 Installation of option boards). Fig.

  • Page 75: Control Unit Cabling

    N800A 5. CONTROL UNIT J. The status indicator of the Ethernet connection K. A fan (only in IP54 of MR4 and of MR5) L. The battery for the RTC When you receive the AC drive, the control unit contains the standard control interface. If you included special options in your order, the AC drive will be as in your order.
  • Page 76 5. CONTROL UNIT N800A Fig. 30: The signals of the I/O terminals on the standard I/O board, and a connection example.
  • Page 77 N800A 5. CONTROL UNIT * You can isolate digital inputs from ground with a DIP switch. See 5.2.2.2 Isolation of digital inputs from ground. From Standard I/O board Rel ay board From term. From term. Default Terminal Signal #6 or 12 RO1 NC RO1 CM Relay output 1...
  • Page 78 5. CONTROL UNIT N800A bus termination 종단저항 Fig. 32: The selections of the DIP switches A. The voltage signal, 0-10 V input C. OFF B. The current signal, 0-20 mA D. ON input Table 28: The default positions of the DIP switches The DIP switch The default position RS485 bus termination...

  • Page 79: Fieldbus Connection

    N800A 5. CONTROL UNIT Fig. 33: Change the position of this switch to isolate the digital inputs from ground A. The digital inputs C. Connected to GND (default) B. Floating 5.3 FIELDBUS CONNECTION You can connect the drive to fieldbus with an RS485 or an Ethernet cable. If you use an RS485 cable, connect it to terminal A or B of the standard I/O board.

  • Page 80: Using Fieldbus Through An Ethernet Cable

    5. CONTROL UNIT N800A Fig. 34: The Ethernet and RS485 connections A. RS485 A=Data - D. The Ethernet terminal B. RS485 B=Data+ E. The I/O terminals C. The DIP F. The grounding bar switches 5.3.1 USING FIELDBUS THROUGH AN ETHERNET CABLE Table 29: Ethernet cable data Item Description...
  • Page 81 N800A 5. CONTROL UNIT 1) Connect the Ethernet cable to its terminal. 2) In IP21, cut free the opening on the cover of the AC drive for the Ethernet cable. In IP54, cut a hole in a grommet and move the cable through it. a) If the grommet folds in when you put the cable, pull the cable back to make the grommet straight.
  • Page 82 5. CONTROL UNIT N800A 3) Put the cover of the drive back. Keep the distance between the Ethernet cable and the motor cable at a minimum of 30 cm. A. The Ethernet cable in IP21 A. The Ethernet cable in IP54 See more in the Installation Manual of the fieldbus that you have.

  • Page 83: Using Fieldbus Through An Rs485 Cable

    N800A 5. CONTROL UNIT 5.3.2 USING FIELDBUS THROUGH AN RS485 CABLE Table 30: RS485 cable data Item Description The plug type 2.5 ㎟ STP (shielded twisted pair), Belden 9841 or almost the The cable type same So that it agrees with the fieldbus. See the fieldbus The cable length manual.
  • Page 84 5. CONTROL UNIT N800A 2) Connect the cable to the standard I/O board of the drive, in terminals A and B. • A = negative • B = positive 3) Attach the shield of the cable to the frame of the drive with a cable clamp to make a grounding connection.
  • Page 85 N800A 5. CONTROL UNIT 4) If the drive is the last device on the fieldbus line, set the bus termination. a) Find the DIP switches on the right side of the control panel of the drive. b) Set the DIP switch of the RS485 bus termination to the ON position. c) Biasing is built in the bus termination resistor.
  • Page 86 5. CONTROL UNIT N800A 6) Put the cover of the drive back. Pull the RS485 cables to the side. a) Keep the distance of the Ethernet, I/O and Field bus cables from the motor cable at a minimum of 30 cm. b) Move the fieldbus cables away from the motor cable.

  • Page 87: Installation Of Option Boards

    N800A 5. CONTROL UNIT E. The fieldbus NOTE! If you do power-down to the last device, there is no bus termination. 5.4 INSTALLATION OF OPTION BOARDS CAUTION! Do not install, remove, or replace option boards on the drive when the power is on.
  • Page 88 5. CONTROL UNIT N800A Table 31: The option boards and their correct option board slots Type of the option board Description of the option board The correct slot or slots OPT-B1-V The I/O expander board C, D, E OPT-B2-V The Thermistor relay board C, D, E OPT-B4-V The I/O expander board...
  • Page 89 N800A 5. CONTROL UNIT 2) If you have an OPT-B or an OPT-C option board, make sure that the label on it says "dv"(dual voltage). This shows that the option board is compatible with the drive. NOTE! It is not possible to install option boards that are not compatible with the drive.

  • Page 90: Installation Of A Battery For The Real Time Clock (Rtc)

    5. CONTROL UNIT N800A 4) Install the option board into the correct slot: C, D or E. See Table 29. a) The option board has a slot coding, because of which it is not possible to install the option board in an incorrect slot.
  • Page 91 N800A 5. CONTROL UNIT Fig. 35: The galvanic isolation barriers A. The control unit B. The power unit...

  • Page 92: Commissioning And Additional Instructions

    6. COMMISSINING AND ADDITIONAL INSTRUCTIONS N800A 6. COMMISSIONING AND ADDITIONAL INSTRUCTIONS 6.1 COMMISSIONING SAFETY Before you start the commissioning, read these warnings. WARNING! Do not touch the internal components or the circuit boards of the drive when the drive is connected to mains. These components are live.

  • Page 93: Operation Of The Motor

    N800A 6. COMMISSIONING AND ADDITIONAL INSTRUCTIONS After the installation: • Make sure that the motor is installed correctly. • Make sure that the motor terminals are not connected to mains. • Make sure that the AC drive and the motor are grounded. •...

  • Page 94: Installation In An It System

    6. COMMISSIONING AND ADDITIONAL INSTRUCTIONS N800A The insulation checks of the mains cable 1) Disconnect the mains cable from the terminals L1, L2, and L3 and from mains. 2) Measure the insulation resistance of the mains cable between phase conductors 1 and 2, between phase conductors 1 and 3, and between phase conductors 2 and 3.
  • Page 95 N800A 6. COMMISSIONING AND ADDITIONAL INSTRUCTIONS 3) Find the EMC jumpers that connect the RFI filters to ground.
  • Page 96 6. COMMISSIONING AND ADDITIONAL INSTRUCTIONS N800A 4) To disconnect the RFI filters from ground, remove the EMC jumpers. 5) After the change, write "The EMC level was changed" and the date on the "product changed" label. If the label is not attached at this time, attach it on the drive near the nameplate.
  • Page 97 N800A 6. COMMISSIONING AND ADDITIONAL INSTRUCTIONS 2) Find the EMC box. To get access to the EMC jumper, remove the cover of the EMC box. 3) Remove the EMC jumper. Attach the cover of the EMC box again.
  • Page 98 6. COMMISSIONING AND ADDITIONAL INSTRUCTIONS N800A 4) In MR7, find the DC grounding busbar between the connectors R - and U. To remove the busbar from the frame, remove the M4 screw. 5) In MR8, find the grounding arm and push it down. 6) After the change, write "The EMC level was changed"...
  • Page 99 N800A 6. COMMISSIONING AND ADDITIONAL INSTRUCTIONS 6.5.3 FRAME MR9 To make a change in the EMC protection of the AC drive, you must find the 3 EMC jumpers. To change the EMC level from C2 to C4, remove the EMC jumpers. To change the EMC level from C4 to C2, install the EMC jumpers. You can find the EMC jumpers, which are not installed, in the accessories bag.
  • Page 100 6. COMMISSIONING AND ADDITIONAL INSTRUCTIONS N800A 6.5.4 FRAME MR10 Change the EMC protection of the AC drive from level C3 to level C4. FINDING THE EMC JUMPER, WITHOUT THE EXTENSION BOX 1) Find the EMC jumper between the terminals L2 and 2) Remove the EMC jumper.
  • Page 101 N800A 6. COMMISSIONING AND ADDITIONAL INSTRUCTIONS FINDING THE EMC JUMPER, WITH AN EXTENSION BOX 1) Remove the covers of the extension box. 2) Find the EMC jumper between the terminals L2 and L3...

  • Page 102: Maintenance

    6. COMMISSIONING AND ADDITIONAL INSTRUCTIONS N800A Remove the EMC jumper. 3) If you change the EMC level, write "The EMC level was changed" and the date on the "product modified" label. If the label is not attached at this time, attach it on the drive near the name plate. 6.6 MAINTENANCE To make sure that the drive operates correctly and has a long life, we recommend that you do regular maintenance.
  • Page 103 N800A 6. COMMISSIONING AND ADDITIONAL INSTRUCTIONS...

  • Page 104: Technical Data

    7. TECHNICAL DATA N800A 7. TECHNICAL DATA 7.1 AC DRIVE POWER RATINGS 7.1.1 MAINS VOLTAGE 208-240 V Table 33: The power ratings of N800A in mains voltage 208-240V, 50-60 Hz, 3~ Loadability Motor shaft power Low * High * 230 V mains 230 V mains Drive Frame...
  • Page 105 N800A 7. TECHNICAL DATA * See chapter 7.1.3 Overload capability. NOTE! The rated currents in given ambient temperatures (in Table 36 The technical data of the N800A AC drive) are achieved only when the switching frequency ≤the factory default. If your process includes a cyclical load, for example if there are lifts or winches, speak to the manufacturer to get the dimensioning information.

  • Page 106: Mains Voltage 380-500 V

    7. TECHNICAL DATA N800A 7.1.2 MAINS VOLTAGE 380-500 V Table 34: The power ratings of N800A 100 in mains voltage 380-500V, 50-60 Hz, 3~ Motor shaft power Loadability Low * High * 400 V mains 480 V mains Drive Frame Continu Continu type...

  • Page 107: Overload Capability

    N800A 7. TECHNICAL DATA NOTE! The rated currents in given ambient temperatures (in Table 36 The technical data of the N800A AC drive) are achieved only when the switching frequency ≤the factory default. If your process includes a cyclical load, for example if there are lifts or winches, speak to the manufacturer to get the dimensioning information.

  • Page 108: Brake Resistor Ratings

    7. TECHNICAL DATA N800A Fig. 37: High overload in N800A For more information, refer to the standard IEC61800-2 (IEC:1998). 7.1.4 BRAKE RESISTOR RATINGS Make sure that the resistance is higher than the set minimum resistance. The power handling capacity must be sufficient for the application.
  • Page 109 N800A 7. TECHNICAL DATA • The light duty cycle is for brake resistor cyclic use (1 LD pulse in a 120-second period). The light duty resistor is rated fora 5-second ramp from full power to 0. • The heavy duty cycle is for brake resistor cyclic use (1 HD pulse in a 120-second period).
  • Page 110 7. TECHNICAL DATA N800A Table 37: The minimum resistance and the brake power, mains voltage 380-500V Mains voltage 380-500 V, 50/60 Hz, 3~ The minimum brake Brakepower*@845VDC Frame resistance [Ω] [kW] 11.3 63.0 41.0 17.0 21.0 34.0 51.0 14.0 109.9 216.4 MR10 * When you use recommended resistor types.
  • Page 111 N800A 7. TECHNICAL DATA 7.2 N800A - TECHNICAL DATA Table 38: The technical data of the N800A AC drive Input voltage Uin 208...240 V; 380…500 V; -10%…+10% Input frequency 50...60 Hz -5...+10% Mains con- nection Connection to mains Once per minute or less Starting delay 6s(MR4 - MR6);...
  • Page 112 7. TECHNICAL DATA N800A 100% load capacity (no derating) up to 1000 m 1% derating for each 100m above 1000 m Maximum altitudes: • 208...240 V: 4000 m (TN and It systems) • 380...500 V: 4000 m (TN and IT systems) Altitude Voltage for relay outputs: •...
  • Page 113 N800A 8. TECHNICAL DATA ON CONTROL CONNECTIONS 8. TECHNICAL DATA ON CONTROL CONNECTIONS 8.1 TECHNICAL DATA ON CONTROL CONNECTIONS Table 39: The standard I/O board Standard I/O board Terminal Signal Technical information Reference output +10 V, +3%, maximum current: 10 mA Analogue input channel 1 0...+10 V (Ri= 200 kΩ) 4...20 mA (Ri=250 Ω)
  • Page 114 8. TECHNICAL DATA ON CONTROL CONNECTIONS N800A Standard I/O board Terminal Signal Technical information Digital inputs can be isolated from ground, see chapter 5.2.2.2 Iso- Common A for DIN1-DIN6 lation of digital inputs from ground. Analogue output channel 1, selection 0 ...20 mA, load <500 Ω Analogue signal (+output) Default: 0...20 mA, 0...10 V Resolution 0.1 %, accuracy ±2 %...
  • Page 115 www.hyundai-electric.com Head Office 55, Bundang-ro, Bundang-gu, Seongnam-si, Gyeonggi-do Tel: 82-31-8006-6796 Fax: 82-31-8006-6898 (Sales & Marketing) Ulsan 700, Bangeojinsunhwan-doro, Dong-gu, Ulsan, Korea Tel: 82-52-202-8413 Fax: 82-52-202-8410 (Factory) Atlanta 6100 Atlantic Blvd. Suite 201, Norcross, GA30097, USA Tel: 1-678-823-7839 Fax: 1-678-823-7553 London 2nd Floor, The Triangle, 5-17 Hammersmith Grove London, W6 0LG, UK Tel: 44-20-8741-0501 Fax: 44-20-8741-5620...

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