Summary of Contents for WINEL Musketeer
- Page 1 Installation, Operation & Maintenance Manual Musketeer Door Watertight Version: 1.0 Date: May 2020...
- Page 2 Contact information WINEL BV Dr. A. F. Philipsweg 55, 9403 AD Assen P.O. box 70, 9400 AB Assen The Netherlands Tel. +31 (0)592 366060 Fax. +31 (0)592 340833 E-mail: info@winel.nl www.winel.nl...
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Page 3: Table Of Contents
Contents Contents About this manual..................4 Contents of this manual....................... 4 Intended audience........................4 Copyright and disclaimer......................4 Symbols used in this manual....................... 4 Safety and warranty................. 5 General safety instructions......................5 Specific safety instructions......................5 Use of spare parts........................5 Introduction to the product............... 6 Intended use.......................... -
Page 4: About This Manual
About this manual Contents of this manual This manual contains information about the installation, operation and maintenance of the Winel Musketeer door. This manual often refers to the Musketeer door as "the product". Intended audience This manual is intended for: •... -
Page 5: Safety And Warranty
• The door(s) must be operated by qualified personnel. • Follow the maintenance instructions given by WINEL BV. This is in the interest of safety and reliability of the vessel and of its crew and passengers. • No welding or modification to the product is allowed without prior written approval and permission of WINEL BV and the certifying authorities. -
Page 6: Introduction To The Product
Introduction to the product Intended use All doors produced by Winel BV are manufactured according to special customer requirements as well as to SOLAS and IMO regulations. The doors are designed to allow the passage of people and goods through a watertight bulkhead when opened. -
Page 7: Working Principle
Introduction to the product 3.2.2 Working principle The user can open and close the door with the handle or hand wheel on the door from both sides. The handle or hand wheel operates the latching device. When the door is closed and latched correctly, the compression of the gasket makes the door watertight. -
Page 8: Installation
Check if the packing and all the pallets and/or boxes are undamaged and if all parts are present. Compare the labels with the WINEL BV packing list and the order confirmation. If there is damage or if parts are missing, immediately report this to the sales department of WINEL BV. -
Page 9: Storage
WINEL BV cannot be held responsible if the welding recommendation and the advised welding procedures were not followed. WINEL BV can only make welding recommendations with respect to the product, not with respect to the construction of the vessel to which the product is installed. - Page 10 Installation Caution: Keep both door and frame straight. Do not force it towards the bulkhead. Do not force the doorframe, for example with clamp tools. • Close and latch the door on the frame. Keep the door closed during the entire welding procedure.
- Page 11 Installation Cut in Plate A=4,5 37,5 Clear A=4,5 Opening A=4,5 Clear Opening Cut in Plate A=4,5 19 - 001 - 29.05.2020...
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Page 12: Operation
Operation Operation Open the door Procedure Set the handle in the vertical position. Open the door. Close the door Procedure Close the door. Make sure that nothing gets trapped between the door and the frame. Set the handle in the horizontal position. -
Page 13: Maintenance
All bushes used in hinges and/or cleats are maintenance-free bushes that do NOT require lubrication. • WINEL BV can offer you a service contract. For example, the doors can be examined and, when necessary, serviced every 3 – 5 years by a service engineer of WINEL BV. -
Page 14: Adjust The Hinges
Maintenance 6.2.2 Adjust the hinges Note: If the door has two cleats on the hinge side, do not adjust the hinges. Procedure On all hinges, remove the plastic caps (B). On all hinges, turn the socket screws (A) a ¼ turn. Clockwise to increase the hinge force. -
Page 15: Replace The Cleat Bearing
Maintenance Procedure Close the door. Make sure that the door is latched. Attach hoisting slings to the door. Use the hoist to slowly lift the door until the weight of the door is taken off the hinges. Remove the parts that follow: Plastic caps (A) Socket screws (B) Retainer ring (F). -
Page 16: Replace The Handle Bearing
Maintenance If applicable, install the insulation and the cover plate. Adjust the cleats Adjust the cleats. Refer to section on page 14. 6.2.6 Replace the handle bearing Procedure Secure the door in the open position. If the door has insulation, remove the cover plate and the insulation. -
Page 17: Trouble Shooting
Paint on system parts Parts that should not Remove the paint been painted for paint If the problems cannot be solved using the instructions in the manual, contact WINEL After-sales department. 19 - 001 - 29.05.2020... - Page 18 Splash/Weather and Watertight info@winel.nl Musketeer Doors www.winel.nl General information Please use below list for ordering original Winel spare parts. You can fill in the needed quantity; your company details and return to Winel sales@winel.nl for quote and delivery time. Company/billing address:...
- Page 19 Winel BV SPARE PARTS SPECIFICATION SHEET PO Box 70, 9400 AB Rev 0 Assen, The Netherlands Splash/Weather and Watertight info@winel.nl Musketeer Doors www.winel.nl 9552.00060 Wedge POM (standard), 421.000.03.5100 incl. 2 Screws DIN 966A M5x12. For aluminium frame, splash & weather tight door 9552.1510.3011...
- Page 20 Winel BV SPARE PARTS SPECIFICATION SHEET PO Box 70, 9400 AB Rev 0 Assen, The Netherlands Splash/Weather and Watertight info@winel.nl Musketeer Doors www.winel.nl 9552.1510.3051 Assembly cleat. For splash 425.100.03.1500 & weather tight, LH GRP door, 8mm 9552.1510.6051 Assembly end cleat. For 425.200.03.2000...
- Page 21 Winel BV SPARE PARTS SPECIFICATION SHEET PO Box 70, 9400 AB Rev 0 Assen, The Netherlands Splash/Weather and Watertight info@winel.nl Musketeer Doors www.winel.nl 9552.1510.6091.55 Assembly end cleat. For 426.100.03.2000 LH, water tight, heavy door, 20mm steel 9552.1510.3095.55 Assembly cleat. For RH, 426.200.03.1000...
- Page 22 425.200.04.1000 For RH door, width clear opening > 750mm 9552.000.04.0001 Spare set for standard 9552.000.04.0001 WINEL hinge 9552.000.04.0002 Spare set for GRP WINEL 425.000.04.2500/1 hinge 9552.1513.20 Cleat axle for GRP WINEL 425.000.03.0003 musketeer system (only as complete set). Supplied with sealing for thread.
- Page 23 Winel BV SPARE PARTS SPECIFICATION SHEET PO Box 70, 9400 AB Rev 0 Assen, The Netherlands Splash/Weather and Watertight info@winel.nl Musketeer Doors www.winel.nl 9552.1513.40.1 M16 Axle for heavy 20mm 55.00.03.02 cleat 9552.55.99.01.01 Proximity switch mounting 9552.55.99.01.01 set, bolted version Please note: above mentioned parts will only be sold as complete set and not as individual parts...
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