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Tools Required
7/16" wrench
-
-
T40 Torx bit
-
10mm Socket wrench
1. Mounting: Remove the two circled T40 bolts
and remove washers. Use provided washers.
2. Thread the T40 bolts from step 1 through the
roof mounting brackets and tighten. Repeat
for both sides. Place the light assembly above
the mounting locations. Thread the ¼" light
hardware through the brackets into the light.
3. Wiring: Remove the hood by turning each of
the ¼ turn knobs and lifting it off the vehicle.
4. Under the hood against the firewall, locate the
`
electrical bus bar. Unravel the wiring harness
and locate the positive (+) and negative (-)
ring terminals. With the 10mm socket, remove
the nut over the negative battery lead and
repeat for the positive battery lead. Place the
positive ring terminal of the harness over the
stud and tighten the nut.
Important: Hold off on attaching the
negative ring terminal for now.
5. Take a picture of the switch wiring. Remove
the switch from harness. Peirce a hole in the
firewall passthrough grommet. Route the
switch lead of the harness inside the dash
through the firewall passthrough grommet.
6. Remove the cover from the desired switch
location on the dash. Mount the switch. Tie up
any excess harness inside the dash
compartment safely away from other wires, or
sharp objects. Route the light plug under the
hood to the underside of the passenger side
cage tube.
7. Route the light plug lead from the bottom of
the passenger side cage tube up to the roof
along the roll bar as shown by the arrow. Plug
in the light and tie the entire harness away
from any sharp, hot, and/or rotating
components.
8. With the 10mm socket wrench, attach the
negative ring terminal from step 4. Turn on
the light, adjust the light and tighten with the
7/16" wrench.
Polaris Turbo S Roof Mount Kit
Re-torque all the fasteners after 100 miles.
Your install is now complete! Thank you for choosing Baja Designs.
1.
Roof spacers under
2.
¼" Hardware
4-5.
Negative
battery
lead
6.
each bolt
Positive
battery
lead
Firewall
passthrough
grommet
7.
3
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