Spike Systems PBG Series System Manual
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Spike Systems PBG Series System Manual

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Spike   S ystems:   P BG   S ystem   F amily   I nstallation  
 
 
 
 
 
 
 
 
 
 
 
PBG-­‐100/120/140/160  
SYSTEM   M ANUAL  
Automated   M otorized   H ydraulic   T raffic   C ontroller  
 
Spike   S ystems  
3623   S .   S eventh   S treet  
Phoenix,   A rizona   8 5040  
Phone:   ( 602)   2 43-­‐0291  
Fax:   ( 602)   2 43-­‐0294  
 
 

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  • Page 1 Spike   S ystems:   P BG   S ystem   F amily   I nstallation                         PBG-­‐100/120/140/160   SYSTEM   M ANUAL   Automated   M otorized   H ydraulic   T raffic   C ontroller    ...
  • Page 2 Spike   S ystems:   P BG   S ystem   F amily   I nstallation                                                  ...

  • Page 3: Table Of Contents

      Table   o f   C ontents   Section   1   -­‐   P re-­‐Installation   P lanning   a nd   C onsiderations ........1     1.1   W ARNINGS   A ND   N OTICES ....................... 1  ...
  • Page 4 Spike   S ystems:   P BG   S ystem   F amily   I nstallation     4.3.5   O n-­‐Going   M aintenance   T asks:   H ydraulic   P ump ..............64   4.4   P ossible   F ield   R epair   T asks ....................64  ...
  • Page 5 Spike   S ystems:   P BG   S ystem   F amily   I nstallation   Figure   1 7   –   W ood   B locks   U sed   U nder   t he   P late,   3   L ocations   ( 1   o f   3 ) ......22   Figure  ...
  • Page 6 Spike   S ystems:   P BG   S ystem   F amily   I nstallation   Figure   4 3     –   R eplacement   o f   I nner   P anels   C ontrol   a nd   N on-­‐Control   C abinets .... 39   Figure  ...
  • Page 7 Spike   S ystems:   P BG   S ystem   F amily   I nstallation   Figure   6 9     –   M anual   G ate   L owering   i n   C ase   o f   P ower   L oss   o r   O ther   U nusual   E vent. 62   Figure  ...
  • Page 8 Spike   S ystems:   P BG   S ystem   F amily   I nstallation   vi          ...

  • Page 9: Section   1   -­-   P Re-­-Installation   P Lanning   A Nd   C Onsiderations

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation   Section   1   -­‐   P re-­‐Installation   P lanning   a nd   C onsiderations   1.1   W ARNINGS   A ND   N OTICES   The  ...

  • Page 10: P Roduct   M Odel   N Umbers

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation   1.2   P roduct   M odel   N umbers     The   P BG-­‐100/120/140   a nd   / 160   a re   a vailable   w ith   c lear   w idths   o f   1 0,   1 2,   1 4,   a nd   1 6   f eet,   respectively,  ...

  • Page 11: R Ight   O R   L Eft   S Ide   C Onfiguration

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation     Operating   T ime:   Cycle   t o   l ower   b arrier   3   s econds   Cycle  ...

  • Page 12: S Pike   S Ystems   P Late   B Arrier   G Ate   ( Pbg)   P Roduct   F Amily   O Verview

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation   1.5   S pike   S ystems   P late   B arrier   G ate   ( PBG)   P roduct   F amily   O verview   1.5.1  ...

  • Page 13: P Bg   S Ystem   F Amily   P Arts   I Dentification   A Nd   S Hipping   C Ontents

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation   1.5.1   P BG   S ystem   F amily   P arts   I dentification   a nd   S hipping   C ontents    ...

  • Page 14: C Onfiguration   O Ptions   O F   T He   P Bg   F Amily

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation   1.6   C onfiguration   O ptions   o f   t he   P BG   F amily   1.6.1   S tandard   L ayout   ( Universal)    ...

  • Page 15: S Ample   P Bg-­-100   L Ayout

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation   1.6.2   S ample   P BG-­‐100   L ayout         Figure 4 – PBG-100 RH DB (Right Handed, Double Buttress)  ...

  • Page 16: S Ample   P Bg-­-120   R H   A Nd   L H   L Ayout

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation   1.6.3   S ample   P BG-­‐120   R H   a nd   L H   L ayout         Figure 5 -- PBG-120 LH DB (Left Handed, Double Buttress)  ...
  • Page 17 Spike   S ystems:   P BG   S ystem   F amily   I nstallation       Figure 7 -- PBG-120 RH DB (Right Handed, Double Buttress)               9        ...

  • Page 18: S Ample   P Bg-­-160   R H   A Nd   L H   L Ayout

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation   1.6.4   S ample   P BG-­‐160   R H   a nd   L H   L ayout       Figure 8 -- PBG-160 LH DB (Left Handed, Double Buttress)  ...

  • Page 19: S Ample   P Bg-­-100   S Pecial   L Ayouts

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation   1.6.5   S ample   P BG-­‐100   S pecial   L ayouts       Figure 9 -- PBG-100 LH SB (Left Handed, Single Buttress)  ...
  • Page 20 Spike   S ystems:   P BG   S ystem   F amily   I nstallation       Figure 10 -- PBG-100 LH-RH DB (Left & Right Handed, Double Buttress)   12          ...
  • Page 21 Spike   S ystems:   P BG   S ystem   F amily   I nstallation       Figure 11 -- PBG-100 LH-RH DB (Left & Right Handed, Double Buttress) Typical   L ane   L ayout   w ith   M aximum   S ystem   G ap   13  ...
  • Page 22 Spike   S ystems:   P BG   S ystem   F amily   I nstallation     INTENTIONALLY   B LANK       14          ...

  • Page 23: Section   2   -   P Hysical   I Nstallation

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation   Section   2   –   P hysical   I nstallation   2.1   I nstallation   P lanning   Often   w hen   a   S pike   S ystem   i s   i nstalled,   a nother   l ower-­‐cost   b arrier   g ate   i s   i nstalled   i n   f ront   o f   t he   Spike  ...

  • Page 24: P Late   B Arrier   G Ate   C Omponent   W Eights

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation   2.3   P late   B arrier   G ate   C omponent   W eights   Component(s)   Component(s)   Weight   ( pounds)   Weights  ...
  • Page 25 Spike   S ystems:   P BG   S ystem   F amily   I nstallation       Figure 13 – Inner Panel Removal from Control and Non-Control Cabinets   Tool   R equired   Tool   T ype   Tool  ...

  • Page 26: P Re-­-Installation:   E Nsure   P Ower   A Nd   D Ata   C Onduits   A Re   I N   P Lace

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation   2.5   P re-­‐Installation:   E nsure   P ower   a nd   D ata   C onduits   a re   i n   P lace   Verify  ...

  • Page 27: S Aw   C Ut   I Nductive   L Oop   V Ehicle   D Etector   A S   P Reparation   F Or   I Nstallation

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation   2.7   S aw   C ut   I nductive   L oop   V ehicle   D etector   a s   P reparation   f or   I nstallation    ...
  • Page 28 Spike   S ystems:   P BG   S ystem   F amily   I nstallation       Figure 15 – Inductive Loop Vehicle Detector (Saw Cut Loop) Beneath Cabinet     Refer   t o   A ppendix   B   f or   f urther   i nformation   o n   t he   O ptional   I nductive   V ehicle   D etector   installation.  ...

  • Page 29: P Late   A Nd   C Abinet   P Lacement   A Nd   P Reparation   ( Left   H And   S Hown)

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation   2.8   P late   a nd   C abinet   P lacement   a nd   P reparation   ( Left   H and   S hown)   First,  ...
  • Page 30 Spike   S ystems:   P BG   S ystem   F amily   I nstallation     Figure 17 – Wood Blocks Used Under the Plate, 3 Locations (1 of 3)   Figure 18 – Wood Blocks Used Under the Plate, 3 Locations (2 of 3)  ...
  • Page 31 Spike   S ystems:   P BG   S ystem   F amily   I nstallation       Figure 19 – Wood Blocks Used Under the Plate, 3 Locations (3 of 3)   23          ...

  • Page 32: P Osition   T He   C Ontrol   C Abinet   C Lose   T O   T He   A Nd   P Late   B Arrier

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation   2.8.1   P osition   t he   C ontrol   C abinet   C lose   t o   t he   a nd   P late   B arrier    ...

  • Page 33: P Osition   T He   N On-­-Control   C Abinet   C Lose   T O   T He   P Late   B Arrier

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation   2.8.2   P osition   t he   N on-­‐Control   C abinet   C lose   t o   t he   P late   B arrier   Place  ...

  • Page 34: H Ydraulic   C Ylinder   I Nstallation   T O   B Arrier   P Late

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation   2.8.3   H ydraulic   C ylinder   I nstallation   t o   B arrier   P late     Install   t he   H ydraulic   C ylinders   t o   t he   P late   B arrier   i n   t wo   p laces   ( right   a nd   l eft   s ides   o f   P late)   a s   .  ...

  • Page 35: Section   3   -   H Ydraulic,   E Lectrical,   A Nd   C Ontrol   I Nstallation

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation   Section   3   –   H ydraulic,   E lectrical,   a nd   C ontrol   I nstallation   3.1  ...
  • Page 36 Spike   S ystems:   P BG   S ystem   F amily   I nstallation       Figure 26 – Two Hoses Routed Through Track to Non-Control Cabinet     Figure 27 – Pulling Two Hydraulic Hoses Through PBG Control Cabinet  ...
  • Page 37 Spike   S ystems:   P BG   S ystem   F amily   I nstallation       Figure 28 – Two Hoses Routed to Non-Control Cabinet     Figure 29 – Placing Track in Position Above Hoses. BE   V ERY   C AREFUL   T O   N OT   P INCH   E ITHER   H OSE   WHEN  ...
  • Page 38 Spike   S ystems:   P BG   S ystem   F amily   I nstallation   When   t he   h oses   h ave   b een   e xtended   t hrough   t he   t rack   t o   t he   N on-­‐Control   C abinet,   c arefully   route  ...
  • Page 39 Spike   S ystems:   P BG   S ystem   F amily   I nstallation     Figure 31 – Hydraulic Hose Connection, Non-Control Cabinet   Tool   R equired   Tool   T ype   Tool   S pecification    ...
  • Page 40 Spike   S ystems:   P BG   S ystem   F amily   I nstallation     Figure 32 – Hydraulic Hose Connection, Control Cabinet       Figure 33 – Hydraulic Hose Connection, Non-Control Cabinet     32    ...

  • Page 41: I Nstallation   O F   C Oncrete   A Nchors

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation   Make   s ure   t hat   t he   h ydraulic   h oses   a re   n ot   k inked   a nywhere   a nd   d o   n ot   r ub   a gainst   a ny   sharp  ...

  • Page 42: A Nchor   B Olt   I Nstallation

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation     Figure 35 – Adjust Cabinet Locations to Ensure ½” Gap between Plate and Cabinets 3.2.2   A nchor   B olt   I nstallation    ...
  • Page 43 Spike   S ystems:   P BG   S ystem   F amily   I nstallation     Tool   R equired   Tool   T ype   Tool   S pecification     Hammer   D rill   o r    ...
  • Page 44 Spike   S ystems:   P BG   S ystem   F amily   I nstallation     Figure 38 – Cleaning Pilot Holes After Drilling     Figure 39 – Secure Anchors with Wrench for Final Attachment   36    ...

  • Page 45: Erify   P Roper   A Lignment   O F   U Pper   L Imit   S Witch   W Ithin   C Ontrol   C Abinet

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation   3.3   V erify   P roper   A lignment   o f   U pper   L imit   S witch   w ithin   C ontrol   C abinet   Verify  ...
  • Page 46 Spike   S ystems:   P BG   S ystem   F amily   I nstallation     Figure 41 – Location of Upper Limit Switch, Control Cabinet   Figure 42 – Location of Lower Limit Switch, Control Cabinet, Reference Only  ...

  • Page 47: R Eplace   I Nside   P Anels   F Or   C Ontrol   A Nd   N On-­-Control   C Abinets

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation   3.4   R eplace   I nside   P anels   f or   C ontrol   a nd   N on-­‐Control   C abinets    ...
  • Page 48 Spike   S ystems:   P BG   S ystem   F amily   I nstallation   WARNING   -­‐ -­‐   W hen   s ervicing   t he   s ystem,   t his   s witch   s hould   b e   p laced   i n   t he   O FF   p osition   and  ...

  • Page 49: T Raffic   C Ontrol   S Ignal   M Ounting

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation     Figure 45 – Location of Flexible Conduit Installation to AC Junction Box (Note:   T he   b end   i n   t he   f lexible   c onduit   s hould   b e   m ore   g radual   t han   d epicted   a bove.   3.6  ...

  • Page 50: W Iring   F Or   T Raffic   C Ontrol   S Ignal

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation     Figure 47 – Location of Traffic Control Mounting Adapter, Control Cabinet   Install   t he   t raffic   c ontrol   l ight   f ixture   a s   s hown   i n   t he   f igure   a bove.   T his   s tep   i s   o ften   performed  ...

  • Page 51: W Iring   F Or   R Emote   O Perating   S Witch   ( Guard   S Hack,   T Ypically)

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation     Figure 49 – Traffic Control Signal Wiring Tool   R equired   Tool   T ype   Tool   S pecification    ...
  • Page 52 Spike   S ystems:   P BG   S ystem   F amily   I nstallation     Figure 50 – Installation Location of Field Connection Barrier Operator   Tool   R equired   Tool   T ype   Tool   S pecification    ...
  • Page 53 Spike   S ystems:   P BG   S ystem   F amily   I nstallation       Figure 51 – Limit Switch Wiring (Usually Performed at Factory)     45          ...

  • Page 54: I Nstallation   E Lectrical   R Eference   I Nformation

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation   3.8   I nstallation   E lectrical   R eference   I nformation       Component   Photo   C allout   Component  ...
  • Page 55 Spike   S ystems:   P BG   S ystem   F amily   I nstallation       Figure 53 – Siemens S7-1200 PLC, Control Cabinet -- With (Top) and Without (Bottom) Covers Removed 47        ...
  • Page 56 Spike   S ystems:   P BG   S ystem   F amily   I nstallation   Figure 54 – Siemens PLC Wiring Scheme   48          ...
  • Page 57 Spike   S ystems:   P BG   S ystem   F amily   I nstallation     Figure 55 – Schneider LC1 D25 Relay, Control Cabinet   49          ...
  • Page 58 Spike   S ystems:   P BG   S ystem   F amily   I nstallation         Figure 56 – TB 1 Terminal Block, Installation Wiring, Control Cabinet 50          ...
  • Page 59 Spike   S ystems:   P BG   S ystem   F amily   I nstallation     Figure 57 – TB 1 Terminal Block, Factory Wiring, Control Cabinet   51          ...
  • Page 60 Spike   S ystems:   P BG   S ystem   F amily   I nstallation     Figure 58 – TB 2 Terminal Block, Factory Wiring, Control Cabinet 52          ...
  • Page 61 Spike   S ystems:   P BG   S ystem   F amily   I nstallation     Figure 59 – TB 2 Terminal Block, Installation Wiring, Control Cabinet 53          ...
  • Page 62 Spike   S ystems:   P BG   S ystem   F amily   I nstallation       Figure 60 – Momentary On/Off Operation Switch, Wired at Factory, Control Cabinet 54          ...
  • Page 63 Spike   S ystems:   P BG   S ystem   F amily   I nstallation     Figure 61 – Momentary Switch in OFF or Neutral Position     Figure 62 – Momentary Switch in Up (Raise) Gate or Barrier Plate  ...
  • Page 64 Spike   S ystems:   P BG   S ystem   F amily   I nstallation     Figure 64 – Left Side Electrical Schematic, Control Cabinet 56          ...
  • Page 65 Spike   S ystems:   P BG   S ystem   F amily   I nstallation   Figure 65 – Right Side Electrical Schematic, Control Cabinet 57          ...
  • Page 66 Spike   S ystems:   P BG   S ystem   F amily   I nstallation   Figure 66 – Entire Electrical Schematic, Control Cabinet 58          ...
  • Page 67 Spike   S ystems:   P BG   S ystem   F amily   I nstallation   Figure 67 – Motor/Pump and Fluid Reservoir, Control Cabinet     59          ...

  • Page 69: Section   4   -­-   S Ystem   O Peration   A Nd   M Aintenance

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation         Section   4   -­‐   S ystem   O peration   a nd   M aintenance   4.1  ...

  • Page 70: I Mportant   H Ydraulic   P Ower   U Nit   ( Pump)   I Nformation

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation         release   v alve   i n   t he   c lockwise   d irection   w ill   a llow   t he   g ate   t o   g o   d own   m anually.   E nsure   that  ...

  • Page 71: H Ydraulic   H Ose   C Onnections

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation         4.3.3   H ydraulic   H ose   C onnections   Hoses   a nd   f ittings   c onnected   t o   t he   p ump   s hould   b e   c lean   a nd   f ree   o f   a ny   b urs,   oxidation  ...

  • Page 72: O N-­-Going   M Aintenance   T Asks:   H Ydraulic   P Ump

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation         4.3.5   O n-­‐Going   M aintenance   T asks:   H ydraulic   P ump   BEFORE YOU USE A MATERIAL, REFER TO THE WARNING: MANUFACTURES’...
  • Page 73 Spike   S ystems:   P BG   S ystem   F amily   I nstallation           Figure 70 – Replacing a Damaged Plate to a Non-Damaged Hinge Assembly     Tool   R equired   Tool  ...

  • Page 74: C Levis   I Nstallation,   N On-­-Control   C Abinet

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation         4.4.2   C levis   I nstallation,   N on-­‐Control   C abinet             Figure 71 –...

  • Page 75: C Levis   I Nstallation,   C Ontrol   C Abinet

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation           4.4.3   C levis   I nstallation,   C ontrol   C abinet     Using   n uts,   w ashers   a nd   b olts   ( four   e ach),   i nstall   a   c levis   t o   t he   i nner   w all   o f   t he   C ontrol   C abinet   as  ...

  • Page 76: H Ydraulic   C Ylinder   I Nstallation,   C Ontrol   A Nd   N On-­-Control   C Abinet

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation           4.4.4   H ydraulic   C ylinder   I nstallation,   C ontrol   a nd   N on-­‐Control   C abinet      ...

  • Page 77: M Aintenance   R Eference   I Nformation

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation         4.5   M aintenance   R eference   I nformation   Gate Access Controller I/O Terminal Address Description Voltage Notes Main Power Terminal Block 110 VAC Switched Power Terminal Block...
  • Page 78 Spike   S ystems:   P BG   S ystem   F amily   I nstallation         Gate Access Controller Output Terminal Address Description Voltage Notes Gate arm controller signal common No power from controller Gate arm controller signal open dry No power from contact controller...
  • Page 79 Spike   S ystems:   P BG   S ystem   F amily   I nstallation         Terminal Board 1 From 30 Jumper 32 Inductive Loop Detector 5 (Red) Down Limit Switch (Brown) Up Limit Switch (Black) DIa L+ PLC DIa M (24VDC -) PLC DIa 1M...
  • Page 80 Spike   S ystems:   P BG   S ystem   F amily   I nstallation         Terminal Board 2 From Jumper 1 to 2 Jumper 2 to 3 Schneider, 5L3 (Red) PLC 2L (Red) PLC DQb .7 PLC DQb .0 PLC DQa .0 PLC DQa .1...
  • Page 81 Spike   S ystems:   P BG   S ystem   F amily   I nstallation         Inductive Loop Vehicle Detector Model LMA-1150-HV AC Line 120V TB-2 35 AC Neutral TB2-47 Output Relay, Common TB-1 32 Output Relay, Normally Open (Closes for DETECT) TB1-16 Loop Input TB1-25...
  • Page 82 Spike   S ystems:   P BG   S ystem   F amily   I nstallation         74          ...

  • Page 83: Appendix   A   -­-   W Arranty

      o f   m erchantability,   o r   f itness   o r   s uitability   f or   a ny   p articular   p urpose,   activity   o r   l ocation.       Spike Systems will in no event be liable for any loss of business, profits, data or use, or any direct, indirect, incidental or consequential damages resulting from any such defect in materials or workmanship.

  • Page 85: Appendix   B   -   O Ptional   I Nductive   L Oop   V Ehicle   D Etector   I Nstallation

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation   Appendix   B   –   O ptional   I nductive   L oop   V ehicle   D etector   I nstallation  ...

  • Page 86: I Nductive   L Oop   V Ehicle   D Etector   ( Saw   C Ut   C Ontrol   L Oop)   R Elay   C Onnection

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation   Once   a ll   w ires   a re   i n   p lace,   s eal   t he   c ut   g roves   w ith   s elf-­‐leveling   c oncrete   o r   S ikaflex  ...
  • Page 87 Spike   S ystems:   P BG   S ystem   F amily   I nstallation       Figure 76 – Typical Inductive Vehicle Detection Module (Saw Cut Control)   79          ...
  • Page 88 Spike   S ystems:   P BG   S ystem   F amily   I nstallation       Figure 77 – Wiring of Optional Inductive Vehicle Detection Module (Saw   C ut   C ontrol),   C ontrol   C abinet    ...

  • Page 89: Appendix   C   -­-   G Eneral   S Afety

    Spike   S ystems:   P BG   S ystem   F amily   I nstallation   Appendix   C   -­‐   G eneral   S afety       C.1   G eneral   S afety   C onsiderations   The  ...
  • Page 90 Spike   S ystems:   P BG   S ystem   F amily   I nstallation           82          ...
  • Page 91 Spike   S ystems:   P BG   S ystem   F amily   I nstallation         83          ...
  • Page 92 Spike   S ystems:   P BG   S ystem   F amily   I nstallation         84          ...
  • Page 93 Spike   S ystems:   P BG   S ystem   F amily   I nstallation         85          ...
  • Page 94 Spike   S ystems:   P BG   S ystem   F amily   I nstallation   86          ...

This manual is also suitable for:

Pbg-100Pbg-120Pbg-140Pbg-160

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