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QUAD MAST NET CLIMBER
INSTALLATION MANUAL
Safety Checklist after first assembly
● Test intervals of Safety: 6 months
● Test Component and contents:
1. Removing the reticulated system:
- Check of removing condition each rope
- Screwing the turn buckle and conversion the turnbuckle
in anchors plate(see for this workstep turnbuckle assembly)
2. Abrasion condition of rope:
- Checking of all rope surface
- Strengthned of rope: Coating on the surface
3. Attachment condition of the anchors plate and turnbuckle
4. Screwing condition of all bolt
5. Galvanizing condition of the steel component:
- Protection of steel component from corrosion.
● Measure
In case of the appearance the defect detail is
repaired usually within 3 days after checking.
MODEL NO.
GS-W4002
SHINHEUNG ENG
1046-3, Najeon-ri, Saengnim-myeon,
Gimhae-si Gyeongsangnam-do, 621-821,
Republic Of Korea
Tel) +82. 55. 326. 9096~7
Fax) +82. 55. 326. 9022
E-mail) gswebinfo@chol.com
Web site) www.gsweb21.com
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Related Manuals for GSWeb Playground Equipment GS-W4002
Summary of Contents for GSWeb Playground Equipment GS-W4002
- Page 1 MODEL NO. QUAD MAST NET CLIMBER INSTALLATION MANUAL GS-W4002 Safety Checklist after first assembly ● Test intervals of Safety: 6 months SHINHEUNG ENG ● Test Component and contents: 1046-3, Najeon-ri, Saengnim-myeon, 1. Removing the reticulated system: Gimhae-si Gyeongsangnam-do, 621-821, - Check of removing condition each rope...
- Page 2 Nylon cables with UV guard and the landing surface is H: 18 ' 8" / 5.70m textile-reinforced flexible rubber material. Use zone: The GS-W4002 features GS Web Technology which L: 80' 1" / 24.40m includes the highest steel content and the W: 80' 1" / 24.40m...
- Page 3 MODEL NO. QUAD MAST NET CLIMBER Safety area and Fall Height zone GS-W4002 Safety area The requirements for space and safety clearances are taken from BS-EN 1176-1 / ASTM-F1487 / CSA Z614 The use zone for stationary play equipment shall extend no less than 72 in.(1830mm) from all sides of the play structure.
- Page 4 MODEL NO. QUAD MAST NET CLIMBER Concrete Footing Information GS-W4002 Foundation Please refer to GS-W4002 drawing for installation dimension Pole Figure-4: Foundation section view Level Line Finished ground Finished Grade surface layer Figure-3: Excavate enough material for proper depth of footings...
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Page 5: Foundation Layout
MODEL NO. QUAD MAST NET CLIMBER Foundation Layout GS-W4002 Figure-5: Footing and anchor plate layout 22' 11-½" 22' 11-½" 24' 3-⅜" 24' 3-⅜" 22' 11-½" 22' 11-½" 32' 5-¾" 4" 4" Position anchor plate on concrete footing [CF] 'L" anchor hole Front edge of anchor plate must be installed 4"... - Page 6 MODEL NO. QUAD MAST NET CLIMBER Concrete Footings GS-W4002 Assemble wooden support frames * 8 frames (3' 11-¼" / 1200mm L x 3' 11-¼" / 1200mm W x 39-½" / 1000mm H) 7-⅞" 7-⅞" 7-⅞" 7-⅞" 4 frames (31-½" / 800mm L x 31-½" / 800mm W x 31-½" / 800mm H) *Use ½"...
- Page 7 MODEL NO. QUAD MAST NET CLIMBER Concrete Footings GS-W4002 [Concrete] Pour concrete* into wooden support frame until flush to top edge Allow 3-5 days for concrete to cure before proceeding to next step. [concrete footing work] *Contrete is to be wet concrete with minimum 25 MPa / 3500 PSI.
- Page 8 MODEL NO. QUAD MAST NET CLIMBER Remove the wood support frame GS-W4002 Remove wood support frame from dry concrete blocks After concrete has cured enough, remove frames and replace soil around footing to subgrade level Figure-8: Remove wood support frames...
- Page 9 MODEL NO. QUAD MAST NET CLIMBER Anchor Plate Assembly GS-W4002 (a) Anchor Plate igure-9: Concreted blocks - Clean threads of "L"-Anchors (a) Anchor Plate (b) Post plate (b) Post plate Figure-10: Attach Anchor plate to footing with flat washer, locking washer and nut.
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Page 10: Post Assembly
MODEL NO. QUAD MAST NET CLIMBER Post Assembly GS-W4002 Post Assembly Insert Post following nylon string STEP-1 STEP-2 Nylon string Figure-11: Find Nylon String Figure-12: Insert Post following Nylon string NOTE: Remove string prior to placing cap on post. - Page 11 MODEL NO. QUAD MAST NET CLIMBER Attach Cap to Post GS-W4002 Place Cap on Post Thread the mast through the net’s center (per diagrams below, or following factory-installed guide string). Press the cap (already attached to the top of the net) into the mast’s top end.
- Page 12 MODEL NO. QUAD MAST NET CLIMBER Safety Cable Attachment GS-W4002 Safety Cable Attaching Attach safety cable to anchor plates (A) (B) (C) as shown in Figure 16. This will be repeated for the other three posts as outlined M22 X L110 H/T BOLT...
- Page 13 MODEL NO. QUAD MAST NET CLIMBER Safety Cable Attachment GS-W4002 It is strongly recommended that a machine be used to lift the net into place. [Working Process] STEP-2 STEP-1 Figure-19: Figure-18: Repeat Step 1 on the second post (Step 2...
- Page 14 MODEL NO. QUAD MAST NET CLIMBER Stand Net up GS-W4002 After standing up the Net, Attach remaining safety rope and Turnbuckles Figure-20: Stand remaining posts up (Step 3) & (Step 4) Figure-21: Loosen Turnbuckle: all the way (about 100mm), leaving only 4 or 5 threads...
- Page 15 MODEL NO. QUAD MAST NET CLIMBER Attaching Turnbuckle to Anchor Plates GS-W4002 Anchor plate + Turnbuckle Figure-22: Tighten Turnbuckles Figure-23: Turnbuckle Assembly M22 X L110 H/T BOLT NOTE: Make sure posts are level before tightening and remain level during process.
- Page 16 MODEL NO. QUAD MAST NET CLIMBER Tensioning & Maintenance information GS-W4002 Maintenance information Please tighten rope with Turnbuckle properly. If you tighten the net too much, it may damage the net. It is also recommended that subsequent checks on tension should be carried out at monthly intervals and adjusted as required.
- Page 17 MODEL NO. QUAD MAST NET CLIMBER Tensioning & Maintenance information GS-W4002...
- Page 18 MODEL NO. QUAD MAST NET CLIMBER PARTS LIST GS-W4002 1: main post 7: H/T bolt,nut washer 2: multi compound rope 8: U-bolt,nut,washer 3: post cap 9: main post plate 4: turn buckle 10: L-anchor 5: anchor shackle bolt,nut,washer 6: shock proof ring...
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Page 19: Maintenance
MODEL NO. QUAD MAST NET CLIMBER Maintenance GS-W4002 A weekly check of the activity net is recommended to ensure that no acts of vandalism have damaged the rope. Periodic checks on tension will assist in the durability of the product. - Page 20 MODEL NO. QUAD MAST NET CLIMBER Maintenance GS-W4002 A. General safety measures On the playground there should be a sign(pictogram) giving the following information: a) general emergency telephone number; b) telephone number to contact maintenance personnel; c) name of the playground;...
- Page 21 MODEL NO. QUAD MAST NET CLIMBER Maintenance GS-W4002 C. Routine maintenance To reduce accidents, the owner or operator should ensure that an appropriate routine maintenance schedule is established, implemented and maintained. This should take into account local conditions and the manufacturer's instructions that can affect the necessary inspection frequency.
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