Urschel COMITROL 3600 SLANT Instruction Manual
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Urschel COMITROL 3600 SLANT Instruction Manual

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Instruction
Manual
SAFETY
GENERAL
INFORMATION
INSTALLATION
OPERATION
MAINTENANCE
PARTS
COMITROL ® PROCESSOR
MODEL 3600 SLANT
LABORATORIES INCORPORATED

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Summary of Contents for Urschel COMITROL 3600 SLANT

  • Page 1 COMITROL ® PROCESSOR Instruction MODEL 3600 SLANT Manual SAFETY GENERAL INFORMATION INSTALLATION OPERATION MAINTENANCE PARTS LABORATORIES INCORPORATED...
  • Page 3 With subsidiaries and sales offices in principal cities worldwide. This instruction manual contains the most current information available at the time of publication. Urschel Laboratories reserves the right to make changes at any time without notice. This manual represents the machine as it is currently manufactured at the time of publication.
  • Page 4 4. Notify your supervisor of any machine condition which may create a hazard in its operation. 5. Notify Urschel Laboratories immediately of any accidents that have occurred on this machine. If there are any questions regarding the safe operation of this machine, contact Urschel Laboratories.

  • Page 5: Table Of Contents

    contents FOREWORD ......2 SAFETY and Safety Warning ....5 RULES FOR SAFE OPERATION .
  • Page 6 contents MAINTENANCE and Safety Warning ..31 COVERS AND GUARDS ..... . . 32 Opening or Removing, Inspection, Installation .
  • Page 7 SAFETY WARNING: Any person who oper- ates, cleans, repairs, adjusts, installs or supervises the operation of or uses this machine in any way must know and follow all safety rules and operating principles set forth in this manual!
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  • Page 9: Safety

    SAFETY Rules for Safe Operation READ AND PRACTICE SAFETY RULES IN THIS MANUAL: DANGER! This machine contains sharp knives and rotating parts. Never operate this machine if any cover, guard or safety device has been opened, removed, or modified; doing so can result in serious injury or amputation. When covers or guards are opened or removed, sharp edges and pinch points are exposed.

  • Page 10: Safety Signs

    SAFETY Safety Signs Safety signs and safety switches are placed on Urschel ® machines to help you avoid personal injury. They are there for your protection. If your machine does not have these signs or switches, you must not operate the machine. Notify your supervisor and contact Urschel Laboratories, Inc.
  • Page 11 SAFETY Safety Signs DANGER Danger labels (Figure 4) are visible when a protective cover or guard has MACHINE IS UNGUARDED. REPLACE GUARD OR COVER. been opened or removed. This label PELIGRO warns you that the machine is LA MAQUINA ESTA SIN PROTECCION. unguarded and must not be restarted VOLVER A COLOCAR EL PROTECTOR until all covers and guards are...

  • Page 12: Protective Devices

    SAFETY Protective Devices Safety switches (Figure 6) are pro- vided to prevent operation of the machine when certain protective covers or guards have been opened or removed. These switches must be checked before operating the machine and repaired or replaced if they do not work properly.
  • Page 13 Covers and guards, safety signs, safety switches, and brake motors are standard equipment on newly manufactured machines and are available for placement on older machines that may not have had them at the time of original manufacture. Contact Urschel Laboratories for com- plete information.

  • Page 14: Safety Switch System

    SAFETY Safety Switch System SAFETY SWITCH SYSTEM The safety switch system has an ampli- fier which utilizes prewired safety switches on certain covers and guards to prevent the machine from operating when these covers or guards are opened or removed. WARNING: A qualified trained person must check the safety switch...

  • Page 15: Amplifier

    SAFETY Safety Switch System AMPLIFIER The amplifier, viewed through the starter enclosure window, is an electronic device that processes the sensor signal (Figure 10). Based on the sensor signal, the amplifier will either allow or not allow the machine to start. The amplifier’s LEDs help identify possible problems with the safety switches.

  • Page 16: Safety Switch System Test

    SAFETY Safety Switch System SAFETY SWITCH SYSTEM TEST 2. Remove or open one cover or guard equipped with switch. Turn power WARNING: A qualified trained disconnect/lockout switch to “I” (ON). person must check the safety switch Only the red “relay condition” LEDs and system for proper function before oper- the red “switch output”...
  • Page 17 SAFETY Safety Switch System 117 V RELAY CONDITION LOGIC AMPLIFIER FYQLA1-140R-3 R W B Figure 11 — Amplifier and safety switches with corresponding covers and guards. (1) Cutting Enclosure, (2) Front Cover with Feed Hopper, (3) Amplifier, (4) Green “Relay Condition” LEDs, (5) Red “Relay Condi- tion”...
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  • Page 19: General Information

    GENERAL INFORMATION...

  • Page 20: Specifications

    GENERAL INFORMATION Specifications SPECIFICATIONS PRODUCT LIMITATIONS The Model 3600 comes equipped with MAXIMUM INPUT PRODUCT SIZE, in stainless steel and Urschalloy ® product general, should not exceed 2-1/2" (63.5 mm) contact parts. in any dimension. WARNING: Do not modify this PRODUCTS WHICH ARE EXPLOSIVE machine! Any modification or omission or create a potentially explosive atmos-...

  • Page 21: Applications, Operating Principle

    GENERAL INFORMATION Applications and Operating Principle APPLICATIONS OPERATING PRINCIPLE The Comitrol 3600 slant, with its unique Product is guided to the high speed, size reduction principle, is designed for rotating impeller. When product reaches pilot plant use, laboratory operations, and the impeller, it revolves at a high speed various production environments.

  • Page 22: Cutting Heads And Impellers

    The cutting head is a ring of vertical knives and horizontal separators in a rigid, one piece unit (Figure 13). Cutting heads are identified by the Urschel 5-digit part number and a corresponding description number. The description number indicates the height of the head (3"), the pattern and...
  • Page 23 GENERAL INFORMATION Cutting Heads Fabricated cutting heads with open- ings ranging from .010 to 1.500" (.254 to 38.100 mm) are available in the following types: “K” (28 column) type cutting heads are the most popular and are capable of cutting many kinds of product.
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  • Page 25: Installation

    INSTALLATION...

  • Page 26: Shipment, Pre-Installation, Location, Lifting

    INSTALLATION Shipment, Pre-installation, Location, Lifting MACHINE SHIPMENT LIFTING THE MACHINE Every Urschel machine is fully inspected WARNING: Machine will tip if and test-run before it is shipped. Spare machine base plates are not fastened parts, required tools, an instruction securely to a stable support. Always...

  • Page 27: Electrical Power

    INSTALLATION Electrical Power ELECTRICAL POWER To insure the machine is properly wired, the electrical installation must be performed by a qualified electrician in accordance with all applicable electrical codes. Refer to Figure 16 and proceed as follows: 1. Connect the outside power source to the terminals on top of the circuit breaker in the starter enclosure.
  • Page 28 This page intentionally left blank.

  • Page 29: Operation

    OPERATION WARNING: This machine contains sharp knives and rotating parts. Only qualified trained personnel should operate this machine. Before opening or removing any cover or guard always turn power disconnect/lockout switch to “O” (OFF) and lock out power source. After machine has come to a complete stop, press the “I”...

  • Page 30: Start-Up, Stopping And Feeding

    OPERATION Start-up, Stopping and Feeding START-UP PROCEDURE DANGER: KEEP HANDS AWAY FROM FEED OPENING CAUTION: Processing food prod- ucts can create hazardous floor condi- tions. Provisions must be made to help prevent the operator from slipping while moving around the machine. 1.
  • Page 31 OPERATION Start-up, Stopping and Feeding STOPPING PROCEDURE FEEDING METHOD WARNING: Never attempt to open CAUTION: Do not allow foreign or remove covers or guards while material such as tools, hardware, machine is running! Contact with stones, wood, bottles or cans to enter exposed rotating parts may cause the feed area.

  • Page 32: Machine Overload Or Jam

    OPERATION Machine Overload or Jam MOTOR OVERLOAD If the motor shuts off during operation, it is likely that it has been overloaded. After maintenance personnel have corrected the cause of the overload (allowing at least five minutes for thermal overloads to cool) the machine can be restarted by first pressing the “RESET”...
  • Page 33 MAINTENANCE WARNING: This machine contains sharp knives, rotating parts, and volt- ages dangerous to life. Only qualified trained personnel should perform main- tenance duties on this machine. Before opening or removing any cover or guard always turn the power discon- nect/lockout switch to “O”...

  • Page 34: Maintenance

    MAINTENANCE Covers and Guards OPENING OR REMOVING WARNING: Always turn the power disconnect/ lockout switch to “O” (OFF) and lock out power source before opening or removing any cover or guard . After machine has come to a complete stop, press the “I” (START) button to verify machine will not start.
  • Page 35 MAINTENANCE Covers and Guards Figure 19 — Covers and guards. (1) Front Cover with Feed Hopper, (2) Cutting Enclosure...

  • Page 36: Cleaning

    MAINTENANCE Cleaning IMPORTANCE OF DAILY CLEANING DAILY CLEANING PROCEDURES Stainless steel will corrode if salty and Only qualified trained personnel should acidic product juices are not removed clean the machine. Consult your company completely. Also, product that remains in policy regarding proper cleaning/sanitizing the cutting unit may harden making future solutions and required frequency of cleaning.

  • Page 37: Lubrication

    MAINTENANCE Cleaning, Lubrication and Safety Signs SAFETY SIGNS 3. Stop the machine. Turn power dis- connect/lockout switch to “O” (OFF) and lock out. After machine has come WARNING: Safety signs are placed to a complete stop, press the “I” on machines to help users avoid per- (START) button to verify machine will sonal injury.

  • Page 38: Feed Assembly & Cutting Heads

    MAINTENANCE Feed Assembly & Cutting Heads Figure 20 — Feed assembly. (1) Motor, (2) Cutting Head Holder, (3) Seal, (4) Cutting Enclosure, (5) Impeller, (6) Impeller Washer, (7) Hex Nut, (8) Cutting Head, (9) Feed Adapter, (10) Front Cover with Feed Hopper, (11) Hand Knob Refer to Figure 20 and proceed as follows: 3.
  • Page 39 MAINTENANCE Feed Assembly & Cutting Heads INSPECTION All parts should be cleaned, inspected for serviceability and repaired or replaced if necessary. Feed adapter: Inspect for damage and wear. Make sure all mating surfaces are clean and free from nicks and burrs. Cutting head: Inspect for damage and wear.

  • Page 40: Cutting Heads

    MAINTENANCE Cutting Heads RESHARPENING CUTTING HEADS File File Size Fabricated Length (approximate) Cutting Head URSCHALLOY cutting heads may be 4" 5/32" square K style, 0.150" & larger returned to the factory for resharpening, pro- J style, 0.150" — 0.240" vided a certain amount of increased cutting clearance is acceptable.
  • Page 41 MAINTENANCE Cutting Heads To resharpen fabricated cutting heads: 1. Remove cutting head from machine. See “Disassembly”, page 36. 2. Use appropriate file. See chart page 38.. Use square, second cut, mill files and cor- responding flat files depending on cutting head size.

  • Page 42: Electrical Assembly

    MAINTENANCE Electrical Assembly INSPECTION WARNING: In the event of an elec- trical problem, only a qualified electri- cian should inspect or repair the fault. Voltages dangerous to life exist in the starter enclosure! The power discon- nect/ lockout switch must be in the “O” (OFF) position.
  • Page 43 MAINTENANCE Electrical Assembly Fuses (NEMA & CE enclosures): Remove main fuses and transformer fuses. Check with an ohmmeter or continuity light. If one fuse is replaced, all others of that type fuse should also be replaced. Heaters (NEMA enclosure): If heaters (thermal overloads) have been tripped sever- al times they may fail to reset.
  • Page 44 (5 inch pounds spond to a sensor are illuminated, discon- or 0.56 newton-meters). Turn power dis- nect and lock out the power source, and connect/lockout switch to “I” (ON). If LEDs perform the safety switch inspection. remain lit, contact Urschel Laboratories.
  • Page 45 NOTE: An exchange program is avail- able should the amplifier need replacement; contact Urschel Laboratories for complete information. Resistors and sensor leads: Check dielectric grease coating on resistors, sensor leads and terminal strip.

  • Page 46: Troubleshooting

    Perform complete electrical check on motor Loss of one phase of starter. See “Electrical Schematics”, pages power 66–67 or inside starter enclosure door. Contact Urschel Laboratories for location of Motor problem nearest authorized motor service center. Motor Machine overload or jam See “Machine Overload or Jam”, page 30.
  • Page 47 Oversize See “Electrical Power”, page 25. Product Impeller tips worn Replace or send impeller to Urschel Laborato- ries for repair. See “Inspection”, page 37. Dull cutting edges in Sharpen or replace cutting head. See cutting head “Resharpening Cutting Heads”, pages 38–39...
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  • Page 49: Parts

    PARTS...
  • Page 50 This page intentionally left blank.

  • Page 51: Ordering Information

    3. Include name and phone number of person to contact if further information is required by repair department. Customers in U.S.A.: It is not necessary to inform Urschel Laboratories, Inc. by phone that you are returning parts for repair as long as complete instructions are included in package.

  • Page 52: Tools

    PARTS Tools...
  • Page 53 PARTS Tools ITEM NO. PART NO. DESCRIPTION QTY. 11020 “T” handle, 9/16" hex ........11011 Socket, 9/16"...

  • Page 54: Slant Machine

    PARTS Slant Machine...
  • Page 55 PARTS Slant Machine ITEM NO. PART NO. DESCRIPTION QTY. 60583 Motor*, with brake, 10 H.P., 200-208-230/460 volts, 50/60 hertz, 3000/3600 RPM, (includes item 2) ......–...

  • Page 56: Cutting Heads (Urschalloy)

    HEAVY DUTY 6 & 4 Column TYPE "K" 24 Column TYPE "M" 48 Column NOTE: See pages 20–21 for description of cutting head types. Use 5 digit part number when ordering. Consult Urschel Laboratories, Inc. for specific cutting head applications.
  • Page 57 PARTS Cutting Heads (Urschalloy) " " CUTTING HEADS CUTTING HEADS URSCHALLOY URSCHALLOY (continued) 3K-025040-U 66844 3K-030240-U 66755 3M-025040-U 66866 3M-030250-U 66793 3K-030060-U 66774 3K-030270-U 66948 3M-030060-U 66792 3K-030300-U 66756 3M-030070-U 66995 3K-030340-U 66938 3M-030080-U 66996 3A-120360-U 66824 3A-050080-U 66855 3K-030400-U 66828 3K-030090-U 66770...

  • Page 58: Cutting Heads (Fabricated)

    20 Column 14 Column TYPE "K" Special Column 28 Column 10 & 7 Column NOTE: See pages 20–21 for description of cutting head types. Use 5 digit part number when ordering. Consult Urschel Laboratories, Inc. for specific cutting head applications.
  • Page 59 PARTS Cutting Heads (Fabricated) " " " CUTTING HEADS CUTTING HEADS, (continued) CUTTING HEADS SPECIAL COLUMN 3K-010010 66852 3K-030165 66671 3-060180-10 67009 3B-015015 66787 3K-015180 66718 3-060240-10 67008 3K-015015 66412 3J-030180 66521 3-060300-10 66837 3B-010020 66772 3K-030180 66485 3-060390-14 66708 3K-010020 66752 3K-030195...

  • Page 60: 15 Lb-Ft Stearns 56200 Brake Assembly

    PARTS 15 LB-FT Stearns 56200 Brake Assembly...
  • Page 61 PARTS 15 LB-FT Stearns 56200 Brake Assembly ITEM NO. PART NO. DESCRIPTION QTY. Motor, with brake, (includes item 2) ......12900 Brake Assembly, 15 pound foot with 110 volt coil, 56200, use with VFD electrical assembly, (includes items 3–20) .

  • Page 62: Electrical Assembly

    PARTS Electrical Assembly (NEMA) 2 5 5 1 0 0 1 2 5 1 5 0...
  • Page 63 PARTS Electrical Assembly (NEMA) ITEM NO. PART NO. DESCRIPTION QTY. — 60577 Electrical Assembly, 3", slant, (includes items 1–46 below and items 1–20 on page 65)....... . 60523 Combination Starter, size “2”, (includes items 2–29) .

  • Page 64: Electrical Assembly (Ce Compliant)

    PARTS Electrical Assembly (CE compliant) 2 5 5 1 0 0 1 2 5 1 5 0...
  • Page 65 PARTS Electrical Assembly (CE compliant) ITEM NO. PART NO. DESCRIPTION QTY. — 60602 Electrical Assembly, IEC, 380-415 volts, 3", slant, (includes items 1–49 below & items 1–20 on page 65) ... . 60601 IEC Combination Starter, 34 amp, with lugs, (includes items 2–35) .
  • Page 66 PARTS Electrical Assembly SWITCH NO. 2 SWITCH NO. 1...
  • Page 67 PARTS Electrical Assembly Electrical assemblies include the following items 1–20. ITEM NO. PART NO. DESCRIPTION QTY. 63738 Sensor, 6' lead ........63741 Actuator .

  • Page 68: Electrical Schematic (Nema)

    PARTS Electrical Schematic (NEMA) EARTHING DOOR START 1 2 3 AMPLIFIER RWBO RWBO RWBO RWBO RWBO RWBO STOP 115 VOLTS 0 VOLTS SENSORS, 12 VDC 60578 MOTOR 10 HP MOTOR FULL LOAD HEATER AMPS 9.8-10.7 63356 W51 10.8-11.8 63357 W52 11.9-13.0 63358 W53 13.1-14.3...

  • Page 69: Electrical Schematic (Ce Compliant)

    PARTS Electrical Schematic (CE Compliant) 50 A 50 VA .5 A .5 A 110 V SB1 (0) .5 A AMPLIFIER DOOR RWBO RWBO RWBO RWBO RWBO RWBO SENSORS 12 V 7.5 KW 50/60 Hz 60603 3000/3600 REV/MIN MCP SETTING CHART CURRENT TRANSFORMER WRAPS MOTOR FLA...

  • Page 70: Safety Signs & Machine Labels

    PARTS Safety Signs and Machine Labels DANGER DO NOT PUT HANDS INTO FEED OPENING. PELIGRO NO PONER LA MANO DENTRO DE LA ABERTURA DE ALIMENTACION. 11662 DANGER DO NOT PUT HANDS INTO OR UNDER DISCHARGE CHUTE. PELIGRO NO PONER LA MANO DENTRO O BAJO EL CONDUCTO DE DESCARGA.
  • Page 71 Urschel Label ........

  • Page 72: Optional Parts

    PARTS Optional Parts...
  • Page 73 PARTS Optional Parts ITEM NO. PART NO. DESCRIPTION QTY. 60558 Floor Stand, 21-5/8" (550 mm) height......10058 Hex Head Cap Screw, 3/8-16 x 1", s.s.

  • Page 74: Dimensional Drawing

    PARTS Dimensional Drawing 29.21" (742 mm) 18.00" (457 mm) 11.82" (300 mm) 8.45" 5.91" (215 mm) (150 mm) 8.63" 12.00" (219 mm) (305 mm) 60590 FRONT COVER W/ FEED HOPPER NEMA 60598 CUTTING TYPE 4 SS ENCLOSURE, SLANT ELECTRICAL ENCLOSURE 20.00"...
  • Page 76 Designers and manufacturers of precision size reduction equipment. U.S.A. 2503 Calumet Avenue P.O. Box 2200 Valparaiso, IN 46384-2200 tel: 219-464-4811 fax: 219-462-3879 e-mail: info@urschel.com web site: http: //www.urschel.com With subsidiaries and sales offices in principal cities worldwide. 1781 OCT 01 (s.s. 1134)
  • Page 77 COMITROL ® PROCESSOR MODEL 1700 Instruction Manual SAFETY OPERATION MAINTENANCE PARTS LABORATORIES INCORPORATED...
  • Page 78 Sales offices in principal cities worldwide. This instruction manual contains the most current information available at the time of publication. Urschel Laboratories reserves the right to make changes at any time without notice. This manual represents the machine as it is currently manufactured at the time of publication.
  • Page 79 4. Notify your supervisor of any machine condition which may create a hazard in its op- eration. 5. Notify Urschel Laboratories immediately of any accidents that have occurred on this ma- chine. If there are any questions regarding the safe operation of this machine, contact Urschel Lab- oratories.
  • Page 80 contents FOREWORD ......2 SAFETY RULES FOR SAFE OPERATION....9 SAFETY SIGNS .
  • Page 81 contents MAINTENANCE (continued) LUBRICATION ....... 37 Recommended Lubricant, Motor Lubrication ... 37 COVERS AND GUARDS .
  • Page 82 contents PARTS ORDERING INFORMATION ..... . 81 Ordering Parts, Returning Parts ....81 TOOLS .

  • Page 83: Safety

    SAFETY...

  • Page 84: Rules For Safe Operation

    SAFETY Rules for Safe Operation READ AND PRACTICE SAFETY RULES IN THIS MANUAL: DANGER! This machine contains sharp knives and rotating parts. Never operate this machine if any guard or safety device has been removed or modified; doing so can result in serious injury or amputation. When guards are removed, sharp edges and pinch points are exposed.

  • Page 85: Safety Signs

    SAFETY Safety Signs Safety signs and safety switches are placed on Urschel ® machines to help you avoid personal injury. They are there for your protection. If your machine does not have these signs or switches, you must not operate the machine. Notify your supervisor and contact Urschel Laboratories, Inc.
  • Page 86 SAFETY Safety Signs DANGER Danger labels (Figure 4) are visible MACHINE IS UNGUARDED. when a protective cover or guard has REPLACE GUARD OR COVER. been opened or removed. This label PELIGRO warns you that the machine is unguarded LA MAQUINA ESTA SIN PROTECCION. and must not be restarted until all covers VOLVER A COLOCAR EL PROTECTOR O CUBIERTA.

  • Page 87: Protective Devices

    SAFETY Protective Devices Safety switches (Figure 6) are provided to prevent operation of the machine when a protective cover or guard has been removed. These switches must be checked before operating the machine and repaired or replaced if they do not work properly. Never rely solely on these safety switches.
  • Page 88 Covers and guards, safety signs, safety switches, and brake motors are standard equipment on newly manufactured machines and are available for placement on older ma- chines that may not have had them at the time of original manufacture. Contact Urschel Lab- oratories for complete information.
  • Page 89 OPERATION...

  • Page 90: General Information

    OPERATION This page has new information. See addendum. General Information SPECIFICATIONS APPLICATIONS The Model 1700 (Figure 9) is equipped with The Model 1700 has been successfully STAINLESS STEEL and TUNGSTEN CAR- used in hundreds of size reduction applica- BIDE product contact parts and is approved by tions in the food, meat, chemical and pharma- the United States Department of Agriculture ceutical industries.
  • Page 91 OPERATION General Information IMPELLER SPEEDS IMPELLER TYPICAL REDUCTION PRODUCT/ HEAD (60/50 HZ) APPLICATION 2504/2087 Cutting Head Nut meats, tomato Slicing Head products, delicate products — slicing, granulation, coarse puree 3600/3000 Cutting Head Fruit & vegetable puree, pesto sauce, brine cabbage relish, sauces —...

  • Page 92: General Information, Cutting Heads

    The cutting head is a ring of vertical knives and horizontal separators in a rigid, one piece unit (Figure 12). Cutting heads are identified by the Urschel 5-digit part number and a corre- sponding description number. The description number indicates the height of the head (2 or 3"), the pattern and number of columns, the...
  • Page 93 OPERATION General Information, Cutting Heads Fabricated cutting heads with openings ranging from .010 to 1.500" are available in the following types: “K” (28 column) type cutting heads are the most popular and are capable of cutting many kinds of product. “J”...

  • Page 94: Sizes Of Cut, Impellers

    The nature of the product will also affect the size of cut. Consult Urschel Laboratories for the cutting head, impeller and impeller speed combination best suited to a particular application. See pages 112 thru 115 for a complete list of cut- ting heads.

  • Page 95: General Information, Microcut Heads

    The microcut head is a ring of closely spaced blades held in place by specialized sets of rings (Figure 16). Microcut heads are identified by the Urschel 5-digit part number and a corresponding description number. The description number indicates the quantity and thickness of blades, and the blade angle, if any, in the microcut head.

  • Page 96: Sizes Of Cut, Impellers

    The Liquid Products impeller will process hardness of the product will affect size of cut. a variety of tomato product, fruit concentrate, Consult Urschel Laboratories for the microcut chocolate coatings and similar products. head, impeller and impeller speed combination best suited to a particular application.

  • Page 97: General Information, Slicing Heads

    OPERATION General Information, Slicing Heads OPERATING PRINCIPLE The impeller moves product past the knife edges producing a slice at each knife location (Figure 19). Satisfactory slicing is obtained with product that will cut cleanly without excessive fracture, shattering or adherence. DESCRIPTION Figure 19 —...

  • Page 98: Installation

    Installation MACHINE SHIPMENT PRODUCT FEED AND DISCHARGE SYSTEMS Every Urschel machine is fully inspected This machine can be connected to a prod- and test-run before it is shipped. The Model uct feed and/or discharge system by way of 1700 is completely assembled and can be threaded sanitary fittings or Tri-Clamp®...

  • Page 99: Electrical Power

    OPERATION Installation CLOSED OPEN Figure 22 — Interior of starter enclosure (1) Conduit Hub, (2) Earthing Bar, (3) Circuit Breaker, (4) Control Monitor ELECTRICAL POWER The electrical installation must be performed 2. Connect grounding conductor (green or by a qualified electrician in accordance with all green and yellow striped wire) to the applicable electrical codes.
  • Page 100 (Figure 23, page 27). The reser- moisture from the machine; place a container voir is filled and flow rate is adjusted at Urschel at the end of this line to catch moisture if de- Laboratories before shipping. Flow rate is sired.
  • Page 101 OPERATION Installation Figure 23 — Oil mist lubricator assembly. (1) Air Pressure Adjustment Knob, (2) Air Shut-off Valve, (3) Air Inlet, (4) Coalescing Filter, (5) Pressure Gauge, (6) Oil Mist Lubricator, (7) Oil Level Sight Gauge...

  • Page 102: Safety Switches

    OPERATION This page has new information. See addendum. Safety Switches SAFETY SWITCH TEST The electrical system has prewired safety switches on certain covers and guards to pre- vent the machine from operating when these covers or guards are removed. The oil mist lu- WARNING: There is a problem in the bricator also has switches to prevent the ma-...
  • Page 103 OPERATION Safety Switches 4. Individually remove each additional bricator should be lit on control monitor. A cover or guard equipped with switch function check for oil supply necessitates and repeat steps 2 and 3. Make sure all draining oil from lubricator and is therefore covers and guards are securely in place omitted.

  • Page 104: Start-Up And Stopping

    OPERATION Start-up and Stopping PRE-START CHECKLIST KEEP HANDS AWAY WARNING: FROM FEED OPENING After all requirements in this checklist have been met, the machine is ready for operation. 1. Safety: All operators must have a thor- ough understanding of the safe operation of this machine (Figure 25).
  • Page 105 OPERATION Start-up and Stopping START-UP PROCEDURE STOPPING PROCEDURE 1. Make sure all foreign objects and prod- 1. Stop feeding product. This allows remain- uct have been removed from the feed area. ing product to be cut and discharged. 2. Turn on air supply set at 15 p.s.i. (1.04 2.

  • Page 106: Feeding Product

    OPERATION Feeding Product FEEDING METHOD If a closed feed/discharge system is used, it must be monitored carefully. Do not allow foreign materi- CAUTION: al such as tools, hardware, stones, wood, CAUTION: Any build-up of product or bottles or cans to enter the feed area. The pressure in the cutting enclosure could cutting parts will be damaged or destroyed result in serious damage to the spindle and...

  • Page 107: Motor Overload Or Jam

    OPERATION Machine Overload or Jam MOTOR OVERLOAD If the motor shuts off during operation, it is likely that it has been overloaded. After main- tenance personnel have corrected the prob- lem (allowing at least five minutes for thermal overloads to cool) machine may be restarted by first pressing the “RESET”...

  • Page 108: Maintenance

    MAINTENANCE...

  • Page 109: Cleaning

    MAINTENANCE Cleaning IMPORTANCE OF DAILY CLEANING 2. Flush the impeller area thoroughly with a generous amount of water while machine is running. This is not necessary with dry Stainless steel parts will eventually corrode products. In cases where product will not if salty and acidic product juices are not re- tolerate water, flush with compatible agent.

  • Page 110: Lubrication

    .046 fluid ounces (1.36 ml) per hour, or a 3/8" (9.53 mm) drop in oil level every 44 hours. One gallon containers of fil- tered spindle oil are available from Urschel Laboratories, Inc. See “Tools”, page 82. Optional grease lubricated spindle assem- blies are lubricated for the service life of the bearings.

  • Page 111: Covers And Guards

    MAINTENANCE Covers and Guards REMOVAL INSPECTION Always disconnect and WARNING: Inspect all covers and guards for damage. lockout power source before removing any Bent or twisted parts will not fit on the machine cover or guard. Do not operate this ma- properly and may prevent safety switches from chine if any cover or guard is removed.
  • Page 112 MAINTENANCE Covers and Guards Figure 28 — Covers and guards. (1) Feed Adapter, (2) Upper Enclosure, (3) Lubricator Cover, (4) Belt Cover, (5) Cover Plate...

  • Page 113: Oil Mist Lubricator Assembly

    MAINTENANCE This page has new information. See addendum. Oil Mist Lubricator Assembly OPERATION The oil mist lubricator assembly (Figure 29) Air flowing through the oil mist lubricator supplies lubrication essential to the operation siphons spindle oil from the reservoir to the of the spindle assembly.

  • Page 114: Lubricator Specifications, Inspection

    All adjustments on the oil mist lu- NOTE: sludge in the lubricator. Disassemble and clean bricator assembly are correctly set at Urschel if necessary. Laboratories, Inc. before the unit is shipped.

  • Page 115: Disassembly

    MAINTENANCE This page has new information. See addendum. Oil Mist Lubricator Assembly DISASSEMBLY 1. Disconnect and lock out power source. Shut off air supply. 2. Disconnect drain tube from coalescing filter bowl and unscrew bowl from filter body, see Figure 29, page 40. Unscrew fil- ter element and discard.
  • Page 116 MAINTENANCE Oil Mist Lubricator Assembly REASSEMBLY ADJUSTMENTS 1. Clean clear bowls and sight dome with 1. Air pressure: With air shut-off valve warm water only. Clean all other parts with open, adjust to 15 p.s.i. (1.04 bar) by using warm, soapy water. Dry all parts. Blow dry the air pressure adjustment knob.

  • Page 117: Feed Assembly, 2 & 3" Cutting Heads

    MAINTENANCE This page has new information. See addendum. Feed Assembly, 2 & 3" Cutting Heads Maintenance for the various feed assemblies is very similar; variations occur as noted. See “Feed Assemblies”, page 90. Refer to Figure 31 and proceed as follows: DISASSEMBLY 1.

  • Page 118: Inspection

    MAINTENANCE Feed Assembly, 2 & 3" Cutting Heads INSPECTION All parts should be cleaned, inspected for serviceability and replaced if necessary. Cutting head: Inspect for damage or wear, see “Cutting Head”, page 64. Figure 32 — Repairable (left) and scrap (right) impellers. Impeller: Clean and inspect for damage or wear.

  • Page 119: Reassembly

    MAINTENANCE This page has new information. See addendum. Feed Assembly, 2 & 3" Cutting Heads REASSEMBLY 1. Install cutting head adapter (2" cutting head only). If adapter has a face seal in need of repair, nose seal element and “O” ring can be replaced without removing seal body (Figure 33).

  • Page 120: Feed Assembly, Microcut Head

    MAINTENANCE Feed Assembly, Microcut Head Maintenance for the various feed assemblies is very similar; variations occur as noted. See “Feed Assemblies”, pages 92 thru 107. Refer to Figure 35 and proceed as follows: DISASSEMBLY 1. Disconnect and lock out power source. 2.

  • Page 121: Inspection

    MAINTENANCE Feed Assembly, Microcut Head INSPECTION All parts should be cleaned, inspected for Feed adapter and lower retaining serviceability and replaced if necessary. ring: Mating surfaces should be free of nicks and scratches. Microcut head: Inspect for damage or wear, see “Inspection”, page 67. Wear rings: Rings need not be removed from feed adapter and lower retaining ring un-...

  • Page 122: Reassembly

    MAINTENANCE Feed Assembly, Microcut Head REASSEMBLY 1. Install lower retaining ring/wear ring into microcut head. If retaining ring has a face seal in need of repair, nose seal element and “O” ring can be replaced without re- moving seal body (Figure 38). All blades in microcut head must be properly seated and resting against backing ring before retain- ing ring is installed, see “Reassembly”,...

  • Page 123: Feed Assembly, Slicing Head

    MAINTENANCE Feed Assembly, Slicing Head See page 108 for part numbers in this feed assembly. Refer to Figure 40 and proceed as follows. DISASSEMBLY 1. Remove funnel hopper, hand knobs and upper enclosure . 2. Remove upper ring assembly, impeller and lower ring assembly.

  • Page 124: Inspection

    MAINTENANCE Feed Assembly, Slicing Head INSPECTION Knife Holders: Inspect for nicks or burrs and file or hone if necessary Knife Holder Inserts: Inspect for wear and rounding at the end opposite the knife. Replace if necessary. Knifes: Discard when dull or damaged. Sharpening should not be attempted.
  • Page 125 MAINTENANCE Feed Assembly, Slicing Head REASSEMBLY 4. Move slicing knife holder so that knife edge touches locating diameter of ring and 1. Install lower ring assembly and impeller. corner opposite knife edge touches both Securely fasten ring to spindle housing fixed and adjustable stop points on gauge.

  • Page 126: Spindle Assembly

    In order to minimize THESE REASONS: down time without having to bear the cost of a new spindle assembly, Urschel Labo- 1. Our repair department is equipped with fix- ratories offers an exchange program. A tures and equipment specially built for this supply of rebuilt oil mist lubricated spindles purpose.
  • Page 127 MAINTENANCE Spindle Assembly INSPECTION Inspect spindle assembly for internal wear as follows: 1. Disconnect and lock out power source, shut off air supply and remove feed assem- bly, see “Feed Assembly” pages 44—52. 2. Release motor brake and rotate spindle shaft several times by hand.

  • Page 128: Installation

    MAINTENANCE This page has new information. See addendum. Spindle Assembly INSTALLATION 1. Check oil seal in adapter plate for hard- ening or cracking and replace if necessary. Oil seal should be replaced whenever spin- dle is replaced. Press new seal in spring side down until top of seal is flush with inner ridge (Figure 46).

  • Page 129: Disassembly

    4. Surface plate 5. Bore gauge capable of measuring to .0001" 6. Micrometers (0-1" & 1-2") 7. Special tools available from Urschel Labo- ratories, see “Tools”, page 82. Refer to Figure 48 and proceed as follows: Figure 48 — Spindle assembly. (1) Upper Bearing Re- tainer, (2) “O”...
  • Page 130 An arbor press may damage is probable and spindle should be be necessary. returned to Urschel Laboratories for evalu- ation. 8. Remove mating ring from shaft. Attach clamp to mating ring and secure lightly in vise (Figure 53).

  • Page 131: Inspection

    Bore must measure at any point. If you can, the bearing housing 2.8355/2.8349" at the bearing contact areas must be returned to Urschel Laboratories re- (Figure 54). If oversize, scrap and replace. If pair department for inspection and evaluation.
  • Page 132 MAINTENANCE Spindle Assembly Impeller Shaft: Refer to Figure 56: Flange must be flat and square with shank. Seal groove wear cannot exceed .010". Mating ring seat must have no corrosion or Bearing seats must be smooth with no galling. signs of bearing slippage or corrosion. Must measure 1.3780/1.3777".
  • Page 133 MAINTENANCE Spindle Assembly Bearing Spacer and Sleeve: Upper Bearing Retainer: Using a surface plate and dial indicator, Bearing contact surface must be smooth check the length of sleeve and bearing spac- with no signs of bearing slippage or galling. er. They cannot differ in length more than Scrap and replace if necessary.

  • Page 134: Reassembly

    MAINTENANCE Spindle Assembly REASSEMBLY Make sure each part has CAUTION: been carefully inspected for distortion and/or size change before reuse, see In- spection, page 58. Parts, tools and work- ing area must be clean to prevent bearing contamination. 1. Install seal into upper bearing retainer. Immerse seal in clean spindle oil to satu- rate all components.
  • Page 135 MAINTENANCE Spindle Assembly Figure 61 — Install bearing retainer and fasten screws in sequence. 4. Fasten bearing retainer assembly to bearing housing with eight special sealing Figure 62 — Insert shaft into housing screws. Replace “O” rings and apply a small amount of grease to the sealing screw threads.
  • Page 136 MAINTENANCE Spindle Assembly 8. Install matched pair of ball bearings with stamped faces of outer races together. Ec- centricity marks on the inner and outer races should be lined up with one another as closely as possible (“DB ’’ configuration on manufacturer's instructions).

  • Page 137: Cutting Heads

    MAINTENANCE Cutting Heads IDENTIFYING CUTTING HEADS 3 K - 030 120 - Cutting heads are identified by the Urschel 5 digit part number and a corresponding de- scription number stamped or embossed on the mounting lugs or columns (Figure 66).

  • Page 138: Resharpening Cutting Heads

    MAINTENANCE Cutting Heads RESHARPENING CUTTING HEADS To resharpen fabricated cutting heads: URSCHALLOY cutting heads may be 1. Remove cutting head from machine. returned to the factory for resharpening, pro- See page 44. vided a certain amount of increased cutting clearance is acceptable. With each grinding, 2.

  • Page 139: Microcut Head

    MAINTENANCE Microcut Head IDENTIFYING MICROCUT HEADS 180 084 - 2 Microcut heads are identified by the Urschel 5-digit part number and a corresponding de- scription number (Figure 68). The first three digits of the description number indicate the number of blades in the microcut head. The second three numbers indicate the thickness of the individual blades in thousandths of an inch.

  • Page 140: Inspection

    (Figure 69). Lower ring: Examine eight columns which locate the backing ring. If one or more of these columns becomes loose, return ring to Urschel Laboratories for repair. DO NOT ATTEMPT TO REPAIR NOTE: THIS ITEM! Columns are a shrink fit and seri- ous damage may result if removal or installa- tion is attempted by use of a press.

  • Page 141: Reassembly

    MAINTENANCE Microcut Head REASSEMBLY 1. Insert rubber retaining ring into groove of lower blade holding ring. Press ring into groove. Retaining ring should be replaced each time blades are removed. 2. Install lower blade holding ring into lower ring, rotating until it slips over two offset locating dowel pins.
  • Page 142 MAINTENANCE Microcut Head Do not cut retaining ring with edge NOTE: of blade. Blades must be straight up and down and pushed against backing ring. Upper ring may be adjusted up or down slightly to ease blade installation. 8. Tighten screws, 1/4 turn at a time, in sequence, until tight.

  • Page 143: Microcut Blades

    MAINTENANCE Microcut Blades A program is available from Urschel Labora- Fourth set of cutting edges: blades are tories that will allow customers to get up to turned over to present new cutting edges. eight new blade edges from a single set of mi- crocut blades (.084"...
  • Page 144 MAINTENANCE Microcut Blades The following instructions should be followed when shipping dull blades to be re-sharpened to Urschel Laboratories, Inc. 2503 Calumet Av- enue, Valparaiso, Indiana 46383. NOTE: Resharpening available in the U.S.A. and Canada only. 1. Blades must be clean and free of all extra- neous materials.

  • Page 145: Electrical Assembly

    MAINTENANCE Electrical Assembly INSPECTION The electrical assembly must be in good working condition before operating this machine. For a description of control monitor WARNING: In the event of an electri- and safety switch operation and method for cal problem, only a qualified electrician checking this system, see “Safety Switches”, should inspect or repair the fault.

  • Page 146: Control Monitor Check

    If light appears at relocated sensor lead position, safety switch is prob- ably defective and should be replaced. NOTE: An exchange program is available should the control monitor need replacement; contact Urschel Laboratories for complete information.

  • Page 147: Drive Parts

    MAINTENANCE Drive Parts 4. Remove spindle pulley. Spindle shaft must be held stationary to remove spindle pulley. Insert two 3/8" cap screws into impeller shaft and one 3/8" cap screw into spindle flange (Figure 79). Place screw- driver or bar between screws to prevent shaft from turning.
  • Page 148 MAINTENANCE Drive Parts REASSEMBLY 1. Install pulleys and secure with fasteners. Lubricating shaft with high temperature anti-seize compound will make future removal easier. NOTE: If locking cap screws can be turned by hand, they should be replaced. 2. Install timing belt. Slide motor into position for correct tension, see “Adjustments”, and fasten securely in place.

  • Page 149: Troubleshooting

    MAINTENANCE Troubleshooting PROBLEM CAUSE CORRECTION Machine does Covers and guards not Make sure covers and guards are securely at- not start securely attached tached. Check for bent or twisted covers or guards that will prevent switches from lining up See “Covers and Guards”, page 38. Thermal overload relay Wait 5 minutes.
  • Page 150 Impeller tips worn Replace or send impeller to Urschel Laboratories for repair. See “Inspection”, page 45, 48 or 51. Dull blades or cutting See “Microcut Blades”, page 70, and/or “Cutting edges in reduction head Heads”, page 65, and/or “Slicing Heads”, page...
  • Page 151 See “Adjustments”, page 75. ing belt dam- too loose age and/or breakage Use of wrong belt Use steel cable reinforced belts, available from Urschel Laboratories. Uneven product feed rate Feed product evenly to avoid machine surges. See “Feeding Method”, page 32.
  • Page 152 PARTS...

  • Page 153: Ordering Information

    3. Include name and phone number of person to contact if further information is required by repair department. Customers in U.S.A.: It is not necessary to inform Urschel Laboratories, Inc. by phone that you are returning parts for repair as long as complete instructions are included in package.

  • Page 154: Tools

    PARTS Tools 3, 4 7, 8, 9, 10...
  • Page 155 PARTS Tools ITEM NO. PART NO. DESCRIPTION QTY. Open End Wrench, 3/4" ........11007 11407 Box End Wrench, 7/16–1/2"...

  • Page 156: Frame Assembly

    PARTS Frame Assembly...
  • Page 157 PARTS Frame Assembly ITEM NO. PART NO. DESCRIPTION QTY. Motor Base and Cutting Chamber Assembly, (includes items 1—11) ..— 62649 62650 Motor Base and Cutting Chamber ......63683 Cover Plate Assembly, (includes items 3—5) .

  • Page 158: Oil Mist Lubricator Assembly

    PARTS Oil Mist Lubricator Assembly BLACK BROWN BLUE PRESSURE LOW OIL SWITCH LEVEL SWITCH URSCHEL PART NO. 63328 WIRING DIAGRAM LOCATED ON INSIDE COVER OF TERMINAL JUNCTION BOX 32, 33, 34 TO SPINDLE...
  • Page 159 PARTS Oil Mist Lubricator Assembly ITEM NO. PART NO. DESCRIPTION QTY. Oil Mist Lubricator Assembly, (includes items 1–38) ....— 63911 10018 Hex Nut, 8-32 ........10356 Round Head Machine Screw, 8-32 x 5/8"...

  • Page 160: Lubricator Plumbing Assembly

    PARTS Lubricator Plumbing Assembly SPINDLE TO OIL MIST LUBRICATOR...
  • Page 161 PARTS Lubricator Plumbing Assembly ITEM NO. PART NO. DESCRIPTION QTY. Lubricator Plumbing Assembly, (includes items 1—16) ... . . — 63658 10013 Lock Washer, 1/4" ........10037 Hex Head Cap Screw, 1/4-20 x 1/2"...

  • Page 162: Feed Assembly, 3" Cutting Head, (62659)

    PARTS Feed Assembly, 3" Cutting Head (62659) 62126 SPINDLE...
  • Page 163 PARTS Feed Assembly, 3" Cutting Head (62659) ITEM NO. PART NO. DESCRIPTION QTY. Feed Assembly, 1700, 3" cutting head, (includes items 1–16) ..— 62659 10057 Hex Head Cap Screw, 3/8-16 x 3/4", s.s..... . . 62425 Socket Head Cap Screw, 3/8-16 x 1"...

  • Page 164: Feed Assembly, .500 Microcut (62660)

    PARTS Feed Assembly, .500 Microcut (62660) 62126 SPINDLE...
  • Page 165 PARTS Feed Assembly, .500 Microcut (62660) ITEM NO. PART NO. DESCRIPTION QTY. Feed Assembly, 1700, .500 microcut, (includes items 1–17) ... — 62660 62726 Lower Retaining Ring ....... . . 62175 Wear Ring .

  • Page 166: Feed Assembly, .500 Microcut, W/Seal (62878)

    PARTS Feed Assembly, .500 Microcut w/Seal (62878) 62855 SPINDLE...
  • Page 167 PARTS Feed Assembly, .500 Microcut w/Seal (62878) ITEM NO. PART NO. DESCRIPTION QTY. Feed Assembly, 1700, microcut with seal, (includes items 1–21) ..— 62878 62858 Lower Retaining Ring ....... . . 61337 Face Seal, (includes items 3 &...

  • Page 168: Feed Assembly, .650 Microcut (62662)

    PARTS Feed Assembly, .650 Microcut (62662) 62126 SPINDLE...
  • Page 169 PARTS Feed Assembly, .650 Microcut (62662) ITEM NO. PART NO. DESCRIPTION QTY. Feed Assembly, 1700, .650 microcut, (includes items 1–15) ... — 62662 62185 Lower Retaining Ring ....... . . 62175 Wear Ring .

  • Page 170: Feed Assembly, .650 Microcut, W/Seal (62879)

    PARTS Feed Assembly, .650 Microcut w/Seal (62879) 62855 SPINDLE...

  • Page 171: Feed Assembly, .650 Microcut, W/Seal (62880)

    PARTS Feed Assembly, .650 Microcut w/Seal (62879) ITEM NO. PART NO. DESCRIPTION QTY. Feed Assembly, 1700, microcut with seal, (includes items 1–21) ..— 62879 62873 Lower Retaining Ring ....... . . 61337 Face Seal, (includes items 3 &...

  • Page 172: Feed Assembly, .650 Microcut (62782)

    PARTS Feed Assembly, .650 Microcut (62781) 62126 SPINDLE...
  • Page 173 PARTS Feed Assembly, .650 Microcut (62781) ITEM NO. PART NO. DESCRIPTION QTY. Feed Assembly, 1700, veri-cut, (includes items 1–15) ....— 62781 62698 Lower Retaining Ring ....... . . 62175 Wear Ring .

  • Page 174: Feed Assembly, .650 Microcut, W/Seal (62881)

    PARTS Feed Assembly, .650 Microcut w/Seal (62880) 62855 SPINDLE...
  • Page 175 PARTS Feed Assembly, .650 Microcut w/Seal (62880) ITEM NO. PART NO. DESCRIPTION QTY. Feed Assembly, 1700, veri-cut with seal, (includes items 1–21) ..— 62880 62873 Lower Retaining Ring ....... . . 61337 Face Seal, (includes items 3 &...
  • Page 176 PARTS Feed Assembly, .650 Microcut (62782) 62126 SPINDLE...
  • Page 177 PARTS Feed Assembly, .650 Microcut (62782) ITEM NO. PART NO. DESCRIPTION QTY. Feed Assembly, 1700, uni-cut, (includes items 1–16) ....— 62782 62698 Lower Retaining Ring ....... . . 62175 Wear Ring .
  • Page 178 PARTS Feed Assembly, .650 Microcut w/Seal (62881) 62855 SPINDLE...
  • Page 179 PARTS Feed Assembly, .650 Microcut w/Seal (62881) ITEM NO. PART NO. DESCRIPTION QTY. Feed Assembly, 1700, uni-cut with seal, (includes items 1–20) ..— 62881 62873 Lower Retaining Ring ....... . . 61337 Face Seal, (includes items 3 &...

  • Page 180: Feed Assembly, Slicing Head (62725)

    PARTS Feed Assembly, Slicing Head (62725) 62126 SPINDLE...
  • Page 181 PARTS Feed Assembly, Slicing Head (62725) ITEM NO. PART NO. DESCRIPTION QTY. Feed Assembly, 1700, slicing head, (includes items 1–32) ... . — 62725 66595 Lower Ring Assembly, (includes items 2–5) ....66070 Lower Ring .

  • Page 182: Spindle Assembly

    PARTS Spindle Assembly 19. 21 6, 22 3, 23...
  • Page 183 Bearing Housing, 316L ........NOTE: Urschel Laboratories recommends that spindle assemblies be returned to the factory for repair. See page 53...

  • Page 184: Cutting Heads (Urschalloy)

    HEAVY DUTY 12, 6, & 4 col- TYPE “K” 24 column TYPE “M” 48 column See page 19 for description of cutting head types. Use 5 digit part number when ordering. Consult Urschel NOTE: Laboratories, Inc. for specific cutting head applications.
  • Page 185 PARTS Cutting Heads (Urschalloy) " " CUTTING HEADS CUTTING HEADS URSCHALLOY URSCHALLOY (continued) 3K-025040-U 66844 3K-030240-U 66755 3M-025040-U 66866 3M-030250-U 66793 3K-030060-U 66774 3K-030270-U 66948 3M-030060-U 66792 3K-030300-U 66756 3M-030070-U 66995 3K-030340-U 66938 3M-030080-U 66996 3A-120360-U 66824 3A-050080-U 66855 3K-030400-U 66828 3K-030090-U 66770...

  • Page 186: Cutting Heads (Fabricated)

    14 column 20 column Special Column Type “K” 10 & 7 column 28 column NOTE: See page 19 for description of cutting head types. Use 5 digit part number when ordering. Consult Urschel Laboratories, Inc. for specific cutting head applications.
  • Page 187 PARTS Cutting Heads (Fabricated) " " " CUTTING HEADS CUTTING HEADS, (continued) CUTTING HEADS SPECIAL COLUMN 3K-010010 66852 3K-030165 66671 3-060180-10 67009 3B-015015 66787 3K-015180 66718 3-060300-10 66837 3K-015015 66412 3J-030180 66521 3-060390-14 66708 3B-010020 66772 3K-030180 66485 3-060510-10 66994 3K-010020 66752 3K-030195...

  • Page 188: Microcut Head Assembly W/Tungsten Carbide Blades

    PARTS Microcut Head Assembly w/Tungsten Carbide Blades ITEM NO. PART NO. DESCRIPTION QTY. Microcut Head Assembly, (includes items 1—12) ....— Upper Blade Holding Ring ......Blade .
  • Page 189 PARTS Microcut Head Assembly w/Tungsten Carbide Blades MICROCUT HEAD NUMERICAL DESCRIPTION SPECIFICATIONS 1 8 0 0 8 4 - 2 CENTER BLADE TIP LINE ANGLE NUMBER BLADE BLADE TIP OF BLADES THICKNESS IN DEGREES BLADES (Without number indicates no tip) .084"...

  • Page 190: Numerical Description And Specifications

    PARTS Microcut Head Assemblies w/ Zirconia Blades Refer to page 117 for part identification by item number. Refer to page 118 for explanation of numerical description and specifications. PART NUMBERS SPECIFICATIONS ITEM 1 ITEM 2 ITEM 3 ITEM 4 Depth Microcut Upper Blade Lower Blade...
  • Page 191 PARTS Blade Holding Rings & Backing Rings The following chart contains part numbers for reverse blade holding rings and for reduced diameter backing rings used with re-ground microcut blades. Standard part numbers are also included for reference. Description numbers with an R suffix indicate reverse rings. See page 70 for information on the use of these parts. Backing Rings Microcut Head Lower Blade...

  • Page 192: Electrical Assembly (Nema Components)

    PARTS Electrical Assembly (NEMA components) 23 24 2 5 5 1 0 0 1 2 5 1 5 0...
  • Page 193 * See chart on page 123. ** A retrofit assembly (part no. 63756) is required to adapt 63737 amplifier to machines currently using 63068 amplifier. Consult Urschel Laboratories for further information. *** Consult Urschel Laboratories, Inc. (continued on page 123)
  • Page 194 PARTS Electrical Assembly (NEMA components) SIZE 2 STARTER SIZE 3 STARTER SIZE 4 STARTER CIRCUIT BREAKER TRANSFORMER...
  • Page 195 PARTS Electrical Assembly (NEMA components) (continued from page 121) (The following items refer to the parts list on page 121) ITEM NO. PART NO. DESCRIPTION QTY. Starter, (includes items 15–16) ......Operating Coil .

  • Page 196: Electrical Assembly (Ce Compliant)

    PARTS Electrical Assembly (CE compliant) ITEM NO. PART NO. DESCRIPTION QTY. — Electrical Assembly, 1700, (includes items 1–60 plus parts on page 129) . IEC Enclosure, (includes items 2–40) ......12740 Start Button Assembly, (includes item 3) .
  • Page 197 * See chart on page 127. ** A retrofit assembly (part no. 63756) is required to adapt 63737 amplifier to machines currently using 63068 amplifier. Consult Urschel Laboratories for further information. *** Consult Urschel Laboratories, Inc. (continued on page 127)
  • Page 198 PARTS Electrical Assembly (CE compliant) CIRCUIT BREAKER ACROSS THE LINE (A-L) STARTING METHOD USES ONE CONTACTOR. WYE-DELTA (Y-D) STARTING METHOD USES THREE CONTACTORS PLUS MECHANICAL INTERLOCK AND PNEU- MATIC TIMER (SEE PAGE 124).
  • Page 199 63846 63859 63829 12850 12876 63861 63852 63834 63830 12849 12874 63838 63848 63891 63831 *63567 12876 63892 63862 63829 *12869 12876 63864 63853 63835 63830 *12850 12874 63839 63850 * Not included with enclosure. ** Contact Urschel Laboratories, Inc.

  • Page 200: Electrical Assembly (Switches)

    PARTS Electrical Assembly (Switches) BRACKET FROM FUNNEL HOPPER OR FEED ADAPTOR SWITCH NO. 3 SWITCH NO. 2 SWITCH NO. 1 SWITCH NO. 4 (GREASE SPINDLE MACHINES ONLY)
  • Page 201 PARTS Electrical Assembly (Switches) ITEM NO. PART NO. DESCRIPTION QTY. 63738 Sensor, 6' lead ........Sensor, 12' lead (use at switch no.3 when extra lead length is required) .
  • Page 202 PARTS Wiring Diagram 63759 START AMPLIFIER 1 2 3 R W B STOP SENSOR AND LUBRICATOR 0 VOLTS 115 V. 12 VDC IMPELLER MOTOR LOW OIL PRESSURE SWITCH SWITCH IMPELLER MOTOR 115 VOLTS 0 VOLTS L1 L2 2 START STOP R1 R2 LOW OIL PRESSURE...
  • Page 203 PARTS Wiring Diagram 63760 START AMPLIFIER 1 2 3 R W B STOP SENSOR 0 VOLTS 115 V. 12 VDC IMPELLER MOTOR IMPELLER MOTOR 115 VOLTS 0 VOLTS L1 L2 2 START STOP R1 R2 63760...
  • Page 204 PARTS Wiring Diagrams 63858 & 63851 80 VA .5 A 1.25 A 110 V .5 A AMPLIFIER DOOR SENSORS 12 V 11.2 KW 3000 REV/MIN 63858 NOTE: FOR 380-415 VOLTS, 15 H.P., 3 PHASE 50 A 80 VA .5 A 1.25 A 110 V .5 A...
  • Page 205 PARTS Wiring Diagram 63832 & 63846 40 A 80 VA .5 A 1.25 A 110 V .5 A AMPLIFIER T.O. T.C. DOOR SENSORS 12 V 11.2 KW 3000 REV/MIN NOTE: FOR 380-415 VOLTS, 15 H.P., 3 PHASE, Y-D 63832 40 A 80 VA .5 A 1.25 A...
  • Page 206 PARTS Wiring Diagrams 63861 & 63852 80 VA .5 A 1.25 A 110 V .5 A AMPLIFIER DOOR SENSORS 12 V 22.4 KW 3000 REV/MIN 63861 NOTE: FOR 380-415 VOLTS, 30 H.P., 3 PHASE 100 A 80 VA .5 A 1.25 A 110 V .5 A...
  • Page 207 PARTS Wiring Diagrams 63838 & 63848 63 A 80 VA .5 A 1.25 A 110 V .5 A AMPLIFIER T.O. T.C. DOOR SENSORS 12 V 22.4 KW 3000 REV/MIN NOTE: FOR 380-415 VOLTS, 30 H.P., 3 PHASE, Y-D 63838 63 A 80 VA .5 A 1.25 A...
  • Page 208 PARTS Wiring Diagram 63892 150 VA 1.80 A 1.80 A 110 V 1.80 A AMPLIFIER T.O. T.C. DOOR SENSORS 12 V 22.4 KW 3000 REV/MIN 63892 NOTE: FOR 230 VOLTS, Y-D, 30 H.P., 3 PHASE...
  • Page 209 PARTS Wiring Diagrams 63864 & 63853 80 VA .5 A 1.25 A 110 V .5 A AMPLIFIER DOOR SENSORS 12 V 29.8 KW 3000 REV/MIN NOTE: FOR 380-415 VOLTS, 40 H.P., 3 PHASE 63864 125 A 80 VA .5 A 1.25 A 110 V .5 A...
  • Page 210 PARTS Wiring Diagrams 63839 & 63850 100 A 80 VA .5 A 1.25 A 110 V .5 A AMPLIFIER T.O. T.C. DOOR SENSORS 12 V 29.8 KW 3000 REV/MIN NOTE: FOR 380-415 VOLTS, 40 H.P., 3 PHASE, Y-D 63839 100 A 80 VA .5 A 1.25 A...

  • Page 211: Motor And Drive Parts

    PARTS Motor and Drive Parts...
  • Page 212 Timing Belt ......... . * Consult Urschel Laboratories, Inc.

  • Page 213: Motor Brake (50 Lbs/Ft)

    PARTS Motor Brake (50 lbs/ft) 50 LBS/FT (30 & 40 H.P. MOTORS)
  • Page 214 PARTS This page has new information. See addendum. Motor Brake (50 lbs/ft) ITEM NO. PART NO. DESCRIPTION QTY. Brake Assembly, vertical, 50 lbs/ft, (includes items 1–13) ... . — 63552 63350 Stationary Disc .

  • Page 215: Motor Brake (25 Lbs/Ft)

    PARTS Motor Brake (25 lbs/ft) 25 LBS/FT (15 H.P. MOTORS)
  • Page 216 PARTS This page has new information. See addendum. Motor Brake (25 lbs/ft) ITEM NO. PART NO. DESCRIPTION QTY. Brake Assembly, vertical, 25 lbs/ft, (includes items 1–11) ... . — — 63337 Friction Disc.

  • Page 217: Machine Labels

    PARTS Machine Labels DANGER DO NOT PUT HANDS INTO FEED OPENING. PELIGRO NO PONER LA MANO DENTRO DE LA ABERTURA DE ALIMENTACION. 11662 DANGER DO NOT PUT HANDS INTO OR UNDER DISCHARGE CHUTE. PELIGRO NO PONER LA MANO DENTRO O BAJO EL CONDUCTO DE DESCARGA.
  • Page 218 PARTS Machine Labels ENGLISH 11662 11663 11665 11666 11667 11326 SPANISH 11662 11663 11665 11666 11667 11326 FRENCH (F) 11674 11675 11677 11678 11679 11326 GERMAN (Ge) 11681 11682 11684 11685 11686 11326 JAPANESE (J) 11688 11689 11691 11692 11693 11326 PORTUGUESE (Po) 11695...

  • Page 219: Optional Parts

    PARTS Optional Parts 16.38" ITEM DIM. 8.95 ITEM DIM. DIM. ITEM DIM. 8.44 2.89" 7.63 8.95 7.87 4.00 6.80 8.44 10.20 8.00 4.73 10.19 12.00 2.80 9.69 7.74 * Mounting height from chamber includes 62639 sealing ring.
  • Page 220 PARTS Optional Parts ITEM NO. PART NO. DESCRIPTION QTY. OPTIONAL DISCHARGE HOPPERS 62685 Discharge Hopper........62718 Discharge Hopper.
  • Page 221 PARTS Optional Parts 16, 20 1, 17 18, 21 19, 22...
  • Page 222 PARTS Optional Parts ITEM NO. PART NO. DESCRIPTION QTY. FOR USE W/ 2" CUTTING HEADS AND MICROCUT HEADS — 63476 Hopper Grid Assembly, w/63689 feed hopper, (includes items 1—15) ..63450 Hopper Grid ........63689 Funnel Hopper w/holes .
  • Page 223 PARTS Optional Parts 21, 24 6, 25 3, 26...
  • Page 224 PARTS Optional Parts ITEM NO. PART NO. DESCRIPTION QTY. Spindle Assembly, grease lubricated, (includes items 1—20) ..— 62099 62114 Impeller Shaft ........10221 Dowel, 1/4 x1/2"...

  • Page 225: Dimensional Drawing

    AND MOTOR MANUFACTURER (CONSULT 12.38" URSCHEL LABORATORIES) 20.00" 12.69" (314 mm) (508 mm) (322 mm) DIMENSION B: VARIES WITH FEED ASSEMBLY (CONSULT URSCHEL LABORATORIES) 32.88" (835 mm) DIMENSION C (DIA.) MICROCUT 4.12 (105mm) 20.50" 4.12 (105mm) (521 mm) 2" HEAD 3"...
  • Page 227 U.S.A. 2503 Calumet Avenue P.O. Box 2200 Valparaiso, IN 46384-2200 Tel: 219-464-4811 Fax: 219-462-3879 e-mail: info@urschel.com web site: http: //www.urschel.com With Subsidiaries in: England: Tiber Way, Meridian Business Park Leicester, LE3 2QP France: Orly Fret 747 94398 Orly Aerogare, Cedex...
  • Page 228 NOTE: Check the motor brake information plate attached to the brake. The parts list in the man- ual is for the 87000 series brake. If the brake is an 87000 rev B, contact Urschel Laboratories for replacement part information. Parts are not interchangeable between the 87000 and the 87000 rev...
  • Page 229 OPERATION Safety Switches SAFETY SWITCH TEST The electrical system has prewired safety switches on certain covers and guards to pre- vent the machine from operating when these covers or guards are removed. WARNING: There is a problem in the safety switch circuit if the LEDs are not lit as indicated or if, having removed a cover WARNING: Before operating the ma-...
  • Page 230 OPERATION Safety Switches .315 A 117 V RELAY CONDITION LOGIC AMPLIFIER FYQLA1-140R-3 R W B MICRO SWITCH 50FY41-6 Figure 2 — Amplifier and switches. (1) Amplifier, (2) Green “Relay Condition” LEDs, (3) Red “Relay Condition” LEDs, (4) Red “Attention” LED, (5) Red “Switch Output” LEDs, (6) Sensor, (7) Actuator.
  • Page 231 An exchange program is available disconnect and lock out power source be- should the amplifier need replacement; con- fore beginning electrical inspection or re- tact Urschel Laboratories for complete infor- mation. pair. Amplifier: the amplifier and the switches incorporate self-diagnostic features to help identify the source of problems.
  • Page 232 MAINTENANCE Electrical Assembly Safety switches: Check sensors, actua- tors and cords for damage. Switches should be replaced if any defect or damage is detect- ed. Check switch alignment. Actuator must be within 1/16" (1.6 mm) of sensor to complete safety switch circuit (Figure 6). Figure 6 —...

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