Summary of Contents for COOLIUS A50
- Page 1 A/C Service-Unit for refrigerant R134a Operating Manual Original Operating Manual Doc.No.: 22262_Rev.02.03...
- Page 2 42 This machine meets the requirements of valid EU directives. 2014/68/EU (PED) 2006/42/EU 2014/30/EU 2014/35/EU The declaration of conformity can be obtained from: www.coolius-ac.com WOW! Würth Online World GmbH Via della Punta 6/2 48018 Faenza (RA) Italy COOLIUS A50...
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Page 3: Table Of Contents
5.2 Full service ....................................5.3 A/C database ..................................5.4 Owner DataBase .................................. 5.4.1 Creation of a vehicle ..............................5.4.2 Selection of a vehicle ..............................5.4.3 How to modify or delete a saved vehicle ......................5.5 Open program ..................................COOLIUS A50... - Page 4 ..................................8 Disposal ......................................8.1 Storage for long periods ..............................8.2 Disposal of used fluids ................................ 8.3 Disposal of packaging material ............................8.4 Scrapping the old unit ................................. 9 Contact and support ................................9.1 Service Portal COOLIUS-AC.COM ..........................COOLIUS A50...
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Page 5: Important Notes On The Operating Instructions
Important notes on the operating instructions COOLIUS A50 (the machine) has been designed and built to ensure long lasting, high-level operating reliability with maximum safety for user. This operating manual is part of the machine. Read carefully before use. The user is responsible for the proper use of the machine in accordance with the instructions found in •... -
Page 6: Important Information About Refrigerant
Risk of injury due to improper use. This machine is intended for use by Qualified personnel only. Such users must have a knowl- edge of the basics of refrigeration, refrigeration system, refrigerants and the potential hazards that unit under high pressure can cause. COOLIUS A50... -
Page 7: Important Safety Instructions
It’s essential to use only the refrigerant indicated on the identification label. Mixtures with other types of • refrigerant will seriously damage the cooling and refrigeration system, as well as the machine. COOLIUS A50... -
Page 8: Guidelines For Handling Refrigerants
Clean and maintain the machine regularly, especially when highly contaminated refrigerant is used: it is extremely important that contamination from the previous operation is not transferred to subsequent operations. COOLIUS A50... -
Page 9: Safety Devices
The unit has been designed for use at a maximum altitude of 1000 m above sea level, within a tempera- • ture range of +10 and +49°C and with a maximum humidity of 50% at +40°C. Protect the machine from direct sun rays, rain and moisture. • Operate in sufficiently lit conditions. • COOLIUS A50... -
Page 10: Use Of The Machine
2. START button / LED 3. STOP button / LED 4. Information button (i) 5. Cancel button (X) 6. COOLIUS SELECT with ENTER button / LED 7. Right button / LED 8. Left button / LED 9. Printer 10. USB-Port fig. -
Page 11: The Machine
Rear view 17 LP hose 18 HP hose 19 By-pass 20 Front pocket 21 Scale lift knob 22 Inlet port pressure test (Max 12 bar) 23 Ventilation Security System inlet grid fig. 005 Right view fig. 004 Left view COOLIUS A50... -
Page 12: Transport Lock
On/Off and stopping Start-up: Move the main switch to the ON position (I) Stopping: Move the main switch to the OFF position (0) ATTENTION! Damage to the machine. Do not switch off the machine by unplugging the mains plug! COOLIUS A50... -
Page 13: Preparation For The Use And Settings
Press the Power Switch (I) to turn on the Machine. The ventilation security system starts. Switch on the machine for the first time and activation Select the display language Turn COOLIUS SELECT to select the language, then confirm Select: by ENTER. Language 03 After selecting the language, you have two possibilities to ... -
Page 14: Using The Printer
Activation of the machine To continue with the activation it is required the knowledge of the UNLOCK CODE. 4. By the COOLIUS SELECT enter the UNLOCK CODE. Once done, confirm by START. If the UNLOCK CODE is wrong, repeat the procedure •... -
Page 15: Program Selection
Refrigerant g. ///// Press ENTER to select a menu item. 01-01-2018 10:20:30 Turn COOLIUS SELECT to select the required program. The symbol shows the current position of the cursor. Full Service The number of symbols shows the number of available ... -
Page 16: Download Service Data
34567890 BCDEFGHIJK OTHER > SELECTIONS SERVICE Then the display shows: Turn COOLIUS SELECT to select the year to be downloaded Year 2018 then press START to confirm, the display shows: Insert an empty USB stick. Insert a USB stick! NOTE: The file-system of the USB stick must be FAT32, if not please format it. - Page 17 Confirm again! Press START key to confirm or STOP to go back to previous screen. If START is pressed, the display shows: Please wait! Wait a few seconds. The recorded data for the selected year is now deleted. COOLIUS A50...
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Page 18: Setting
The next menu item is displayed. UV Dye: The value is set as default in: A/C DATABASE FULL SERVICE Turn COOLIUS SELECT to set the value. Press ENTER key UV Dye to confirm. NOTE: to bypass the process The next menu item is displayed. -
Page 19: Time-Date
AA000000 Printer online (Activated). Printer off line or not installed. Optional Turn COOLIUS SELECT to select 1 or 0. Printer Press ENTER to confirm, then press STOP key to exit. Nitrogen Pressure Test Automatic Nitrogen Pressure Test activated and auto Nitrogen Press.Test... -
Page 20: Company Data
If required, press X key to delete. • It is possible to move in the line by LEFT / RIGHT • Turn COOLIUS SELECT to select the next character. • Press ENTER to confirm. The character is reported on the first line. -
Page 21: Maintenance Messages
Possible causes: defective A/C system, air in the bottles, for oil/UV charge! etc… Press START to by-pass the process and go to charge „START“ to by-pass process. The refrigerant quantity is below the minimum quantity Insufficient required. refrigerant. Perform “Vessel charge”. Charge the vessel. COOLIUS A50... -
Page 22: Vessel Charge
If available, open the liquid tank valve (RED). hose to ext. tank. Otherwise turn the tank up-side-down. Open the valve liquid side. 3. Turn COOLIUS SELECT to set the value. Set the quantity. Minimum: 800 g. • Maximum: the value shown by the display. •... - Page 23 The machine now performs a self-cleaning process See chapter 4.6 Automatic Internal flushing p. 20 if “Automatic internal flushing” is activated under g.///// See chapter Automatic internal MACHINE SET-UP flushing. p. 19 Otherwise it goes to stand-by mode. COOLIUS A50...
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Page 24: Programs
2. Turn COOLIUS SELECT to select NEW OIL BOTTLE CHANGE Press ENTER to confirm 3. Turn COOLIUS SELECT to select the bottle that has to Select oil type: be replaced (PAG oil or POE oil). Press ENTER to confirm. -
Page 25: Full Service
2. Turn COOLIUS SELECT to select “ ” FULL SERVICE 3. Press ENTER to confirm. 4. Turn COOLIUS SELECT to set the amount of refrigerant to be charged into the A/C system. Minimum: 50 g. • 5. Press ENTER to confirm. - Page 26 Quantity g. //// See chapter 4.6 Automatic Internal flushing p. 20 The machine performs a self-cleaning process See chapter Automatic internal “Automatic internal flushing” is activated under MACHINE SET-UP flushing. p. 19 Otherwise it goes to stand-by mode. COOLIUS A50...
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Page 27: A/C Database
Hyundai Press ENTER to confirm. 4. Turn COOLIUS SELECT to select the model. Hyundai Press ENTER to confirm. 5. Turn COOLIUS SELECT to select the version of the Hyundai vehicle. Press ENTER to confirm. 2012- 6. Refrigerant quantitty and oil viscosity are shown. -
Page 28: Owner Database
34567890 BCDEFGHIJK 6. When the model is filed, press START to confirm. The display shows: 7. Set the quantity of refrigerant by COOLIUS SELECT Quantity: (from 50 to 5.000). Press START to save. The record is saved in alphabetical order. -
Page 29: Selection Of A Vehicle
COOLIUS SELECT shows: INFO 2. Turn COOLIUS SELECT to select the desired vehicle, Automatic then press ENTER to use it, or STOP to exit. 3. Turn COOLIUS SELECT to choose between: The machine performs a complete process using the default values for oil and UV •... -
Page 30: Open Program
Open program 1. Press ENTER to go to selection menu (if in Stand-by mode). Open program 2. Press ENTER to confirm. 3. Turn COOLIUS SELECT to select the program or more Recovery programs. The following selections are available: • “RECOVERY”... - Page 31 If charging pressure is too low Not enough (below the minimum allowed threshold). pressure to test the A/C system! Press STOP to exit. MESSAGE: If during the test a leak is detected: Leakage in the A/C system Press STOP to exit. under test. COOLIUS A50...
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Page 32: Vacuum
4. Press ENTER to confirm. A/C system charge A) In case of vacuum selected: Select oil type: 1. Turn COOLIUS SELECT to select the oil type (PAG oil or POE oil). PAG oil Press ENTER to confirm. 1. Turn COOLIUS SELECT to set the Fresh oil value. -
Page 33: A/C Pressure Test
At the end The machine performs a self-cleaning process See chapter 4.6 Automatic Internal flushing p. 20 if “Automatic internal flushing” is activated under See chapter Automatic internal flushing. p. 19 MACHINE SET-UP Otherwise it goes to stand-by mode. COOLIUS A50... -
Page 34: A/C Flushing (Unlock Code Required)
+497940981888188. 1. Press START to confirm. Get UNLOCK CODE register: CC222222 www.coolius-ac.com 2. By the COOLIUS SELECT enter the UNLOCK CODE A******* 3. Once done, confirm by START. 34567890 BCDEFGHIJK In order to clean the vehicle A/C system, the equipment performs a washing process in “single or Multi pass” (multiple flushes). -
Page 35: Maintenance
REPORT 3. Press ENTER to confirm. Operation history By this menu is possible to check the operation history of the machine. The data are not erasable! 1. Turn COOLIUS SELECT to select the following coun- Select counter. ters: R134a recovered •... -
Page 36: Counter Reset (Unlock Code Required)
Only genuine spare parts or their equivalent The use of replacement parts which are not of equivalent quality may damage the machine! Go to website www.coolius-ac.com or call the hotline +497940981888188 to get the UNLOCK CODE for maintenance counter reset.. -
Page 37: Vacuum Pump Oil Replacement
The picture could show a different type of vacuum pump. (1) Muffler (2) Sight glass to indicate the oil level (3) Discharge screw 6. Close the front cover. The machine cannot be used with the front cover opened. fig. 010 Vacuum pump COOLIUS A50... -
Page 38: Report
Report The machine records the refrigerant usage monthly for the previous twelve months. Beyond this period, it will overwrite the data for the month in question. 1. Turn COOLIUS SELECT to select the following coun- 01/2018 ters: • “REFRIGERANT RECOVERED FROM R134a recovered A/C SYSTEM”... -
Page 39: Waste Oil Weight Scale
WARNING! Confirm by START only if the waste oil bottle is disconnected! 3. Wait the end, then reconnect the waste oil bottle. Technical features Technical features COOLIUS A50 Power 230V+/-10% 50Hz Operating temperature range 10/49 °C Refrigerant R134a Internal vessel capacity (Kg) - Page 40 Service hoses compensation Automatic Flushing program On demand Workshop program Configuration Display 4 x 20 characters Keyboard with COOLIUS SELECT Car Database Printer Pressure gauges (pulse free) CL 1.0 D 80 mm Service couplings Parker SAE J639 Service hoses 3.0 m SAE J2197 Service hoses extension kit to 6.0 m (additional 3.0 m)
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Page 41: Disposal
Scrapping the old unit If you wish to scrap the Machine, first completely drain it of all liquids and dispose of them in an environmentally responsible manner. Take the old unit to your nearest recycling centre or contact the customer service. COOLIUS A50... -
Page 42: Contact And Support
Service Portal COOLIUS-AC.COM On the website www.coolius-ac.com the activation of the machine can be carried out independently. In addition, you will find further help and instructions for your COOLIUS device on this website. COOLIUS A50... - Page 43 Viale della Stazione 7 © by WOW! ITALY the goods delivered.Wealsoreservetherighttoerror 39100 Bolzano All rights reserved. s,andcannotbe held responsible for typographical www.coolius-ac.com Responsible for content: Product dept. mistakes. Our general terms and conditions apply.
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