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Nordson Sealant Equipment PRO-METER V2K Customer Product Manual

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For parts and technical support, call the Nordson Sealant Equipment customer support at
(734) 459-8600, or contact your local Nordson Sealant Equipment Representative.
Nordson Sealant Equipment٠Plymouth, Michigan٠U.S.A
PRO-METER ® V2K
CUSTOMER PRODUCT MANUAL
COMPONENT MANUAL P/N: 7440274
ISSUED /2017
This document is subject to change without notice.
Please check with customer service for the latest version.

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Summary of Contents for Nordson Sealant Equipment PRO-METER V2K

  • Page 1 CUSTOMER PRODUCT MANUAL COMPONENT MANUAL P/N: 7440274 ISSUED /2017 For parts and technical support, call the Nordson Sealant Equipment customer support at (734) 459-8600, or contact your local Nordson Sealant Equipment Representative. This document is subject to change without notice.
  • Page 2 Nordson Corporation welcomes requests for information, comments, and Trademarks inquiries about its products. General information about Nordson can be Nordson and the Nordson logo are registered trademarks of Nordson found on the Internet using the following address: Corporation. http://www.nordson.com. Pro-Meter is a trademark of Nordson Corporation. Notice This is a Nordson Corporation publication which is protected by copyright.

  • Page 3: Table Of Contents

    Table of Contents Table of Contents Safety ..........Introduction .
  • Page 4 Table of Contents System Setup and Calibration ......System Unpack ......... Air Line Routing .
  • Page 5 Table of Contents At Strike Stop ........10-21 Removal .
  • Page 6 Table of Contents Common Screen Description Elements ....13-1 Elements ..........13-1 Pilot Light Indicators .
  • Page 7 Table of Contents Parts ........... 15-1 Introduction .

  • Page 9: Safety

    Safety Section 1 Safety Introduction Read and follow these safety instructions. Task- and equipment-specific warnings, cautions, and instructions are included in equipment documentation where appropriate. Make sure all equipment documentation, including these instructions, is accessible to all persons operating or servicing equipment. Qualified Personnel Equipment owners are responsible for making sure that NordsonR equipment is installed, operated, and serviced by qualified personnel.

  • Page 10: Personal Safety

    Safety Personal Safety To prevent injury, follow these instructions. Do not operate or service equipment unless you are qualified. Do not operate equipment unless safety guards, doors, or covers are intact and automatic interlocks are operating properly. Do not bypass or disarm any safety devices.

  • Page 11: High−Pressure Fluids

    Safety High−Pressure Fluids High pressure fluids, unless they are safely contained, are extremely hazardous. Always relieve fluid pressure before adjusting or servicing high pressure equipment. A jet of high−pressure fluid can cut like a knife and cause serious bodily injury, amputation, or death. Fluids penetrating the skin can also cause toxic poisoning.

  • Page 12: Fire Safety

    Safety Fire Safety To avoid a fire or explosion, follow these instructions: Shut down all equipment immediately if you notice static sparking or arcing. Do not restart the equipment until the cause has been identified and corrected. Do not smoke, weld, grind, or use open flames where flammable materials are being used or stored.

  • Page 13: Grounding

    Safety Grounding WARNING: Operating faulty electrostatic equipment is hazardous and can cause electrocution, fire, or explosion. Make resistance checks part of your periodic maintenance program. If you receive even a slight electrical shock or notice static sparking or arcing, shut down all electrical or electrostatic equipment immediately.

  • Page 14: Halogenated Hydrocarbon Solvent Hazards

    If you must use halogenated hydrocarbon solvents, contact your Nordson Sealant representative for information about compatible Nordson Sealant Equipment components. Action in the Event of a Malfunction If a system or any equipment in a system malfunctions, shut off the system immediately and perform the following steps: Disconnect and lock out electrical power.

  • Page 15: Description

    Meter See Table 2-1 See Figure 2-1 The Pro−Meter V2K from Nordson Sealant Equipment is designed to dispense two part adhesives and sealants at precisely controlled flow rates. The dispense system is a positive displacement, two component, single acting metering system. Major system components consist of an air...

  • Page 16: Meter Assembly Standard Components

    Description Meter Assembly Standard Components Table 2-1 Pro−Meter V2K Description Item Description Gravity tank (if equipped) − supplies material to dispense system Air actuator − drives the carriage in a reciprocating motion. This reciprocating motion moves the metering rods within the metering cartridge assemblies. This movement drives material through the metering cartridge assembly discharge port where it is later dispensed via a dispense valve.

  • Page 17: Meter Connections

    Meter Connections Section 3 Meter Connections Connection Overview See Figure 3-2 See Table 3−2 It is imperative to follow the safety instructions outlined in this manual. Refer Safety (page 1−1) for additional information. Contact a Nordson Sealant Equipment representative regarding these procedures, if necessary. WARNING: Safety glasses are to be worn at all times while installing, servicing, operating, or observing equipment.

  • Page 18: Electrical Harness Connectors

    Meter Connections CAUTION: Relieve air and material pressure when equipment is not in use for prolonged periods of time. Do not allow pressure to remain static when equipment is idle as this may cause material to pack and harden. Only apply removable thread locker and sealant as specified by the procedures in this manual.
  • Page 19 Meter Connections Table 3−2 Pro−Meter V2K Shown With Material, Air, And Other Connections Item Description Ball valve − serves as an inlet valve Gravity tank (if equipped) − supplies material to the Pro−Meter V2K Metering cartridge assembly discharge port − routes material to dispense valve Pressure transducer (if equipped) −records system pressure Metering cartridge assembly bleed valve −...

  • Page 21: Specifications

    Specifications Section 4 Specifications Table 4−3 System Specifications Air actuator Refer to Product Literature. Ball valve assembly Refer to Product Literature. Cylinder position sensor (if equipped) Refer to Product Literature. Facility ambient operating temperature 68_F to 75_F (20_C to 23.9_C) Low level sensor (if equipped) Refer to Product Literature.

  • Page 23: Thread Locker Application

    Thread Locker Application Section 5 Thread Locker Application It is imperative to follow the safety instructions outlined in this manual. Refer Safety (page 1−1) for additional information. Contact a Nordson Sealant Equipment representative regarding these procedures (if necessary). WARNING: Safety glasses are to be worn at all times while installing, servicing, operating, or observing equipment.

  • Page 24: Loctite Product Application, Cleanup, And Storage

    Thread Locker Application Loctite Product Application, Cleanup, And Storage It is essential to follow the guidelines below when applying Loctite to fasteners. Refer to www.loctiteproducts.com for additional technical information. Blind and Thru Holes Ensure the work area is clean. Parts to be sealed must be clean and free of moisture. Shake product thoroughly prior to application.

  • Page 25: Storage

    Thread Locker Application Storage Ensure container holding product is completely sealed after use. Do not allow product to freeze. Store product in a dry location. Optimal storage temperature: 46_F (8_C) to 70_F (21_C). Part 7440274 E 2017 Nordson Corporation...

  • Page 27: System Setup And Calibration

    System Setup and Calibration Section 6 System Setup and Calibration It is imperative to follow the safety instructions outlined in this manual. Refer Safety (page 1−1) for additional information. Contact a Nordson Sealant Equipment representative regarding these procedures, if necessary. WARNING: Safety glasses are to be worn at all times while installing, servicing, operating, or observing equipment.

  • Page 28: System Unpack

    System Setup and Calibration System Unpack With the aid of an assistant, place Pro−Meter V2K system on a suitable work bench or table. Be sure work bench or table is capable of safely supporting Pro−Meter V2K. The approximate weight of the preassembled Pro−Meter V2K is approximately 120 lbs.

  • Page 29: Initial System Startup

    System Setup and Calibration Initial System Startup See Figures 6-3 through 6-5 NOTE: Refer to Screen Descriptions (page 14−1) to review illustrative screen captures. 1. Connect discharge port hoses to the metering cartridge assemblies. Discharge port hoses connect to both sides of the dispense system. Discharge port hose Figure 6-3 Discharge Port Hose Connected To Metering Cartridge Assembly...
  • Page 30 System Setup and Calibration 3. Add material to the gravity tanks (if equipped). CAUTION: Ensure ball valves are in the closed position as material is added to the gravity tanks. 4. Attach the power cord to the power switch. 5. Supply air to Pro−Meter V2K via the air input fitting located on the filter regulator assembly.
  • Page 31 System Setup and Calibration 11. Install clear tubing to the bleed valves on the metering cartridge assemblies. CAUTION: Utilize a cup, or suitable container, to collect bled material. Figure 6-5 Collection Of Bled Material 12. Position the ball valves to the OPEN position. 13.

  • Page 32: Adjustment And Calibration

    System Setup and Calibration Adjustment And Calibration HMI Pendant Login 1. Proceed to Main Menu HMI Pendant Screen. 2. Select SETUP LOGIN push button to proceed to Setup Login HMI Pendant Screen. 3. Log into the HMI Pendant using the default user name and password. The default user name is ‘2’.

  • Page 33: Cylinder Position Sensor Calibration

    System Setup and Calibration Cylinder Position Sensor Calibration NOTE: Refer to Screen Descriptions (page 14−1) to review illustrative screen captures. A cylinder position sensor is optional on the Pro−Meter V2K. 1. Log into HMI Pendant. Proceed to HMI Pendant Login for login information.

  • Page 34: Lead/Lag Calibration

    System Setup and Calibration Lead/Lag Calibration See Figure 6-7 NOTE: It may be necessary to adjust lead/lead calibration in instances where there is an extreme difference in viscosity regarding materials. Adjustment of lead / lag calibration optimizes the mix of material. 1.

  • Page 35: Low Level Sensor Calibration

    System Setup and Calibration Low Level Sensor Calibration See Figure 6-8 NOTE: Low level sensors are equipped on Pro−Meter V2K systems with gravity tanks. This capacitive sensor requires calibration in accordance with the medium utilized. CAUTION: Ensure dispense material added to the gravity tanks is at least 1 inch (25.4 mm) higher than the low level sensors.

  • Page 36: Pressure Transducer Calibration

    6-10 System Setup and Calibration Pressure Transducer Calibration NOTE: Pressure transducers are optional on the Pro−Meter V2K Refer to Screen Descriptions (page 14−1) to review illustrative screen captures. Pressure transducers are individually calibrated and serial numbered at the factory. CAUTION: If the pressure transducer requires replacement, pressure transducer calibration information has to be entered into the control panel.

  • Page 37: Stroke Adjustment

    6-11 System Setup and Calibration Stroke Adjustment See Figures 6-9 and 6-10 CAUTION: Verify stroke adjustment if any of the following components have been removed: Carriage hard stop Strike end bracket Strike screw Strike stop NOTE: Refer to Screen Descriptions (page 14−1) to review illustrative screen captures.
  • Page 38 6-12 System Setup and Calibration Strike stop contacts limit switch Figure 6-10 Meter Empty Position 4. Turn OFF Manual Mode via the Dispense 1 HMI Pendant Screen. 5. Adjust the strike stop position via the strike screw nut until the strike stop position produces the desired shot size.

  • Page 39: Operation

    Operation Section 7 Operation WARNING: Safety glasses are to be worn at all times while installing, servicing, operating, or observing equipment. The sudden release of air or fluid can cause damage to eyes. Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation.

  • Page 40: Dispense Mode Descriptions

    Operation Dispense Mode Descriptions The dispense command is a signal which instructs the Pro−Meter V2K to dispense material based on the mode selected. The Pro−Meter V2K can dispense material in four distinct modes (Auto Flow Mode, Auto Shot Mode, Manual Flow Mode, and Manual Shot Mode). Auto Flow Mode Auto Flow Mode relies on an external device (example: robot) to provide all dispense and reload commands through the machine interlock.

  • Page 41: Operation

    Operation Operation 1. Bleed material from Pro−Meter V2K. Refer to Initial Start−Up and Material Bleed Procedure for material bleed procedure. 2. Proceed to Main Menu HMI Pendant Screen. 3. Select SETUP LOGIN push button to proceed to Setup Login HMI Pendant Screen.

  • Page 43: Maintenance

    Maintenance Section 8 Maintenance It is imperative to follow the safety instructions outlined in this manual. Refer Safety (page 1−1) for additional information. Contact a Nordson Sealant Equipment representative regarding these procedures (if necessary). WARNING: Safety glasses are to be worn at all times while installing, servicing, operating, or observing equipment.

  • Page 44: Consumables

    Maintenance Consumables Table 8−4 Consumable Items Item Part Application 7428656 Applied to metering cartridge assembly ChevronRPetrolatum SnowT wearable parts such as O−rings, Parbak rings, seals, and bearings. Refer to Disas- sembly and Assembly, Metering Cartridge Assembly (page 11−1) for additional in- formation.

  • Page 45: Preparation For Maintenance And Service

    Maintenance Preparation For Maintenance and Service Air Pressure Relief See Figures 8-11 through 8-13 1. Relieve material pressure. Refer to Maintenance, Material Pressure Relief (page 8−3) for material pressure relief procedure. 2. Disconnect quick connect air fitting from filter regulator assembly air input port (1) located on power supply assembly.

  • Page 46: Material Pressure Relief

    Maintenance 6. Loosen screws securing pneumatic valve manifold solenoid [(middle) (1)] to pneumatic valve manifold. See Figure 8-13. CAUTION: Only remove the screws located around the perimeter of the pneumatic valve manifold solenoid [(middle) (1)]. Do not remove the screws located at the center of the pneumatic valve manifold solenoid.

  • Page 47: Power Disconnect

    Maintenance WARNING: Clean any material that has spilled. Be sure to follow all applicable safety and environmental guidelines when cleaning spilled material. Refer to Safety (page 1−1) for additional information. 3. Monitor pressure transducer readings via teach pendant HMI to verify that system material pressure is at 0 psi (0 MPa, 0 bar).

  • Page 48: Preventative Maintenance Schedule

    Maintenance Preventative Maintenance Schedule The frequencies listed are only guidelines. It’s recommended to inspect components weekly. It may be necessary to adjust frequencies due to the facility environment, process parameters, material being applied, or experience. Always listen for air leaks, keep work area clean of material, and check with material supplier for specific cleaning procedures for the material being used in an application.
  • Page 49 Maintenance Table 8−5 Preventative Maintenance Schedule (contd) Inspect: 15 Min. Strike screw Inspect for straightness, debris, damage to threads. Replace: 1−2 Hrs. Pneumatic valve mani- Inspect: 15 Min. Inspect for air leaks from valve solenoids. fold Replace: 30 Min. Part 7440274 E 2017 Nordson Corporation...

  • Page 51: Troubleshooting

    Section 9 Troubleshooting It is imperative to follow the safety instructions outlined in this manual. Refer to Safety for additional information. Contact a Nordson Sealant Equipment representative regarding these procedures (if necessary). WARNING: Safety glasses are to be worn at all times while installing, servicing, operating, or observing equipment.
  • Page 52 Troubleshooting These troubleshooting procedures cover only the most common problems. If you cannot solve a problem with the information given here, contact your local Nordson representative for help. Problem Possible Cause Corrective Action Ensure material is passing through all Blocked material path hoses.

  • Page 53: Removal And Installation

    10-1 Removal and Installation Section 10 Removal and Installation It is imperative to follow the safety instructions outlined in this manual. Refer Safety (page 1−1) for additional information. Contact a Nordson Sealant Equipment representative regarding these procedures, if necessary. WARNING: Safety glasses are to be worn at all times while installing, servicing, operating, or observing equipment.

  • Page 54: Air Actuator

    10-2 Removal and Installation Air Actuator See Figures 10-11 through 10-14 Removal WARNING: Relieve system air pressure, material pressure, and disconnect power prior to servicing dispense system components. Refer Maintenance, Preparation For Maintenance And Service (page 8−3) for additional information. Allow only qualified personnel to perform the following tasks.
  • Page 55 10-3 Removal and Installation CAUTION: Utilize a small screwdriver to remove green terminal blocks. Remove options harness block to access green terminal block located on the side of the micro PLC closest the pneumatic valve manifold. See Figure 10-43. Be careful not to kink or otherwise damage electrical wiring harness. 5.
  • Page 56 10-4 Removal and Installation 8. Remove strike end bracket (if necessary). To remove strike end bracket, proceed as follows: Remove strike screw nut (2) from strike screw (1). Figure 10-12 Strike Screw Nut Removal From Strike Screw Remove socket head cap screws securing strike end bracket to base plate.
  • Page 57 10-5 Removal and Installation 11. Rotate the air actuator counter−clockwise to remove it from the metering cylinder housing. CAUTION: Do not attempt to disengage the air actuator from the carriage by only rotating the air actuator rod via the wrench flat. The entire air actuator must be rotated with the air actuator rod to prevent component damage.

  • Page 58: Installation

    10-6 Removal and Installation Installation Installation of air actuator is in the reverse order of removal. Note the following: Hand tighten flow control valve until it is snug (if removed). Hand tighten flow control valve bushing until it is snug (if removed). NOTE: It is possible to install the flow control valve and flow control valve bushing to the air actuator as an assembly.
  • Page 59 10-7 Removal and Installation CAUTION: Do not attempt to engage the air actuator to the carriage by only rotating the air actuator rod via the wrench flat. The entire air actuator must be rotated clockwise with the air actuator rod to prevent component damage.

  • Page 60: Ball Valve Assembly

    10-8 Removal and Installation Ball Valve Assembly See Figures 10-15 through 10-19 Removal WARNING: Relieve system air pressure, material pressure, and disconnect power prior to servicing Pro−Meter V2K components. Refer to Maintenance, Preparation For Maintenance And Service (page 8−3) for additional information.
  • Page 61 10-9 Removal and Installation 5. Remove bolts and lock washers securing ball valve to ball valve assembly. Figure 10-16 Removal Of Ball Valve From Ball Valve Assembly 6. Remove ball valve (1) from ball valve flange (2). Figure 10-17 Ball Valve Removal From Ball Valve Flange Part 7440274 E 2017 Nordson Corporation...
  • Page 62 10-10 Removal and Installation CAUTION: Ensure the ball valve is removed from the ball valve flange in the closed position. When the ball valve is in the closed position, the adjustment port slot is positioned horizontally. Closed ball valve is denoted by the indicator positioned horizontally Figure 10-18 Ball Valve Depicted In Closed Position 7.

  • Page 63: Installation

    10-11 Removal and Installation Installation Installation of ball valve assembly is in the reverse order of removal. Note the following: Hand tighten fittings to ball valve flange so that they snug. Hand tighten ball valve flange assembly to metering cartridge assembly so that it is snug.

  • Page 64: Carriage

    10-12 Removal and Installation Carriage See Figures 10-20 and 10-21 Removal WARNING: Relieve system air pressure, material pressure, and disconnect power prior to servicing Pro−Meter V2K components. Refer to Maintenance, Preparation For Maintenance And Service (page 8−3) for additional information. Allow only qualified personnel to perform the following tasks.

  • Page 65: Installation

    10-13 Removal and Installation Figure 10-21 Shop Air Supplied To Reposition Carriage Installation Installation of carriage is in the reverse order of removal. Note the following: Loosely install carriage−to−slide block socket head cap screws and tighten in a criss−cross pattern to 13.5 NSm (10.0 ft−lb). Loosely install carriage hard stop socket head cap screws and tighten in a criss−cross pattern to 13.5 NSm (10.0 ft−lb).

  • Page 66: Cylinder Position Sensor (If Equipped)

    10-14 Removal and Installation Cylinder Position Sensor (If Equipped) See Figure 10-22 Removal WARNING: Relieve system air pressure, material pressure, and disconnect power prior to servicing Pro−Meter V2K components. Refer to Maintenance, Preparation For Maintenance And Service (page 8−3) for additional information.

  • Page 67: Installation

    10-15 Removal and Installation CAUTION: Be careful not to damage cylinder position sensor. Do not reuse damaged cylinder position sensor. Installation Installation of the cylinder position sensor is in the reverse order of removal. Note the following: Hand tighten fasteners securing cylinder position sensor brackets to air actuator so that they are snug.

  • Page 68: Gravity Tank (If Equipped)

    10-16 Removal and Installation Gravity Tank (If Equipped) See Figures 10-23 through 10-26 Removal WARNING: Relieve system air pressure, material pressure, and disconnect power prior to servicing Pro−Meter V2K components. Refer to Maintenance, Preparation For Maintenance And Service (page 8−3) for additional information.
  • Page 69 10-17 Removal and Installation 4. Remove socket head cap screws (2) and nuts (1) from gravity tank. Figure 10-24 Gravity Tank Removal From Gravity Tank Bracket 5. Remove locking pins (1) from cam−lock coupling. Figure 10-25 Locking Pin Removal From Cam−Lock Coupling 6.

  • Page 70: Installation

    10-18 Removal and Installation 7. Remove the gravity tank. The gravity tank (1) may be removed as an assembly with the fitting (2), ball valve (3), and cam−lock coupling (4). Figure 10-26 Fitting, Ball Valve, And Cam−Lock Coupling Removal 8. Remove gravity tank cap from gravity tank and dispose of material (if necessary).

  • Page 71: Limit Switch

    10-19 Removal and Installation Limit Switch At Metering Cylinder Housing See Figures 10-27 and 10-28 Removal WARNING: Relieve system air pressure, material pressure, and disconnect power prior to servicing Pro−Meter V2K components. Refer to Maintenance, Preparation For Maintenance And Service (page 8−3) for additional information.

  • Page 72: Installation

    10-20 Removal and Installation 4. Remove socket head cap screws (1) securing limit switch (2) to limit switch mount (3). Figure 10-28 Limit Switch Removal From Limit Switch Mount 5. Remove limit switch from limit switch mount. Installation Installation of limit switch is in the reverse order of removal. Note the following: Loosely install limit switch socket head cap screws and tighten to 1.7 NSm (15.6 in.−lb).

  • Page 73: At Strike Stop

    10-21 Removal and Installation At Strike Stop See Figures 10-29 and 10-30 Removal WARNING: Relieve system air pressure, material pressure, and disconnect power prior to servicing Pro−Meter V2K components. Refer to Maintenance, Preparation For Maintenance And Service (page 8−3) for additional information.

  • Page 74: Installation

    10-22 Removal and Installation 5. Remove socket head cap screws (1) securing limit switch (2) to limit switch mount (3). Figure 10-30 Limit Switch Removal From Limit Switch Mount 6. Remove limit switch from limit switch mount. Installation Installation of limit switch is in the reverse order of removal. Note the following: Loosely install limit switch socket head cap screws and tighten to 1.7 NSm (15.6 in.−lb).

  • Page 75: Linear Speed Control (If Equipped)

    10-23 Removal and Installation Linear Speed Control (If Equipped) See Figures 10-31 through 10-35 Removal WARNING: Relieve system air pressure, material pressure, and disconnect power prior to servicing Pro−Meter V2K components. Refer to Maintenance, Preparation For Maintenance And Service (page 8−3) for additional information.
  • Page 76 10-24 Removal and Installation 3. Remove snap ring from linear speed control cylinder. Figure 10-32 Snap Ring Removal From Linear Speed Control 4. Unscrew linear speed control from metering cylinder housing. 5. Utilize channel locks, or equivalent tool, to loosen linear speed control bushing.

  • Page 77: Installation

    10-25 Removal and Installation Installation Installation of the linear speed control is in the reverse order of removal. Note the following: Hand tighten linear speed control bushing until it is snug. Hand tighten linear speed control until it is snug. Install gravity tank bracket to air actuator socket head cap screws and tighten to NOTE: Linear speed control should contact linear speed adjustment...

  • Page 78: Low Level Sensor (If Equipped)

    10-26 Removal and Installation Low Level Sensor (If Equipped) Removal WARNING: Relieve system air pressure, material pressure, and disconnect power prior to servicing Pro−Meter V2K components. Refer to Maintenance, Preparation For Maintenance And Service (page 8−3) for additional information. Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation.

  • Page 79: Metering Cartridge Assembly

    10-27 Removal and Installation Metering Cartridge Assembly See Figures 10-36 through 10-41 Removal WARNING: Relieve system air pressure, material pressure, and disconnect power prior to servicing Pro−Meter V2K components. Refer to Maintenance, Preparation For Maintenance And Service (page 8−3) for additional information.
  • Page 80 10-28 Removal and Installation Figure 10-36 Secondary Cover Removal From Primary Cover 2. Remove socket head cap screws securing primary cover to primary cover bracket (LH/RH). 3. Remove primary cover from dispense system. 4. Disconnect electrical harness connector from pressure transducer (if equipped).
  • Page 81 10-29 Removal and Installation 6. Remove metering rod mounting collar from metering rod. Proceed as follows: Remove socket head cap screws (1) securing metering rod mounting collar to metering rod. Figure 10-38 Metering Rod Collar Removal From Metering Rod Remove metering rod mounting collar from metering rod. NOTE: Remove the metering rod mounting collar in halves.

  • Page 82: Installation

    10-30 Removal and Installation CAUTION: Insert small pry bar, or equivalent tool, into machined recess to separate metering cartridge assembly from metering cylinder housing. See Figure 10-40. Be careful not to damage metering cartridge assembly or metering cylinder housing. Pry point Figure 10-40 Metering Cartridge Assembly Pry Point Installation Installation of metering cartridge assembly is in the reverse order of...
  • Page 83 10-31 Removal and Installation NOTE: It may be necessary to loosen lead/lag nut to facilitate installation of metering rod collar. Figure 10-41 Metering Rod Collar Installation CAUTION: Apply Loctite 577, or equivalent thread sealer, to threads of reducer, plug, and fitting (if removed). Inspect plug O−ring for damage.

  • Page 84: Micro Plc

    10-32 Removal and Installation Micro PLC See Figures 10-42 through 10-44 Removal WARNING: Relieve system air pressure, material pressure, and disconnect power prior to servicing Pro−Meter V2K components. Refer to Maintenance, Preparation For Maintenance And Service (page 8−3) for additional information.
  • Page 85 10-33 Removal and Installation 4. Remove options harness block from micro PLC. CAUTION: Do not kink or otherwise damage electrical harness connector. NOTE: Depress tab on options harness block to release it from Micro PLC. Figure 10-43 Removal Of Options Harness Block From Micro PLC 5.

  • Page 86: Installation

    10-34 Removal and Installation 8. Utilize hand pressure to slide micro PLC off DIN rail bracket. WARNING: DIN rail bracket has sharp edges. Wear gloves to protect hands from injury. Installation Installation of micro PLC is in the reverse order of removal. Note the following: Hand tighten green terminal block screws until they are snug.

  • Page 87: Pneumatic Valve Manifold

    10-35 Removal and Installation Pneumatic Valve Manifold See Figure 10-45 Removal WARNING: Relieve system air pressure, material pressure, and disconnect power prior to servicing Pro−Meter V2K components. Refer to Maintenance, Preparation For Maintenance And Service (page 8−3) for additional information. Allow only qualified personnel to perform the following tasks.
  • Page 88 10-36 Removal and Installation 4. Disconnect air lines and electrical harness connector from pneumatic valve manifold. CAUTION: Do not kink or otherwise damage air lines and electrical harness connector. 5. Remove socket head cap screws, lock washers, and nuts securing pneumatic valve manifold to air valve control shelf.

  • Page 89: Installation

    10-37 Removal and Installation Installation Installation of the pneumatic valve manifold is in the reverse order of removal. Note the following. Loosely install socket head cap screws (1) and nuts (3) securing pneumatic valve manifold (2) to air valve control shelf (3) and then tighten in a criss−cross pattern to 3.9 NSm (34.8 in.−lb).

  • Page 90: Pneumatic Valve Manifold Solenoid

    10-38 Removal and Installation Pneumatic Valve Manifold Solenoid See Figures 10-46 through 10-48 Removal WARNING: Relieve system air pressure, material pressure, and disconnect power prior to servicing Pro−Meter V2K components. Refer to Maintenance, Preparation For Maintenance And Service (page 8−3) for additional information.

  • Page 91: Installation

    10-39 Removal and Installation 4. Loosen screws securing pneumatic valve manifold solenoid to pneumatic valve manifold. CAUTION: Only remove the screws located around the perimeter of the pneumatic valve manifold solenoid. Do not remove the screws located at the center of the pneumatic valve manifold solenoid. Figure 10-47 Removal Of Pneumatic Valve Solenoid (1 of 2) Figure 10-48 Removal Of Pneumatic Valve Solenoid (2 of 2) Installation...

  • Page 92: Power Supply Fuse

    10-40 Removal and Installation Power Supply Fuse See Figures 10-49 through 10-52 Removal WARNING: Relieve system air pressure, material pressure, and disconnect power prior to servicing Pro−Meter V2K components. Refer to Maintenance, Preparation For Maintenance And Service (page 8−3) for additional information.
  • Page 93 10-41 Removal and Installation Figure 10-50 Fuse Removal From Power Supply Switch (2 of 4) Figure 10-51 Fuse Removal From Power Supply Switch (3 of 4) Figure 10-52 Fuse Removal From Power Supply Switch (4 of 4) Part 7440274 E 2017 Nordson Corporation...

  • Page 94: Installation

    10-42 Removal and Installation Installation Installation of the power supply fuse is in the reverse order order of removal. Part 7440274 E 2017 Nordson Corporation...

  • Page 95: Power Supply Cover

    10-43 Removal and Installation Power Supply Cover See Figures 10-53 through 10-55 Removal WARNING: Relieve system air pressure, material pressure, and disconnect power prior to servicing Pro−Meter V2K components. Refer to Maintenance, Preparation For Maintenance And Service (page 8−3) for additional information.

  • Page 96: Installation

    10-44 Removal and Installation 6. Remove nuts (5) securing power supply cover (2) to power supply assembly (1). NOTE: It may be necessary to secure socket head cap screws with an hex key to facilitate nut removal. Figure 10-54 Power Supply Cover Removal (1 of 2) 7.

  • Page 97: Power Supply Module

    10-45 Removal and Installation Power Supply Module See Figure 10-56 Removal WARNING: Relieve system air pressure, material pressure, and disconnect power prior to servicing Pro−Meter V2K components. Refer to Maintenance, Preparation For Maintenance And Service (page 8−3) for additional information. Allow only qualified personnel to perform the following tasks.

  • Page 98: Installation

    10-46 Removal and Installation Installation Installation of power supply is in the reverse order of removal. Note the following: Loosely install socket head cap screws, lock washers, washers, and nuts securing power supply cover to power supply and tighten to 1.7 NSm (15.6 in.−lb).

  • Page 99: Power Supply Switch

    10-47 Removal and Installation Power Supply Switch See Figure 10-57 Removal WARNING: Relieve system air pressure, material pressure, and disconnect power prior to servicing Pro−Meter V2K components. Refer to Maintenance, Preparation For Maintenance And Service (page 8−3) for additional information. Allow only qualified personnel to perform the following tasks.

  • Page 100: Pressure Transducer (If Equipped)

    10-48 Removal and Installation Pressure Transducer (If Equipped) See Figure 10-58 Removal WARNING: Relieve system air pressure, material pressure, and disconnect power prior to servicing Pro−Meter V2K components. Refer to Maintenance, Preparation For Maintenance And Service (page 8−3) for additional information.

  • Page 101: Installation

    10-49 Removal and Installation Installation Installation of pressure transducer is in the reverse order of removal. Note the following: Hand tighten pressure transducer until it is snug. CAUTION: Pack metering cartridge assembly port securing pressure transducer with Chevron Petrolatum Snow Do not attempt to scrape hardened material from the pressure transducer.

  • Page 103: Disassembly And Assembly

    11-1 Disassembly and Assembly Section 11 Disassembly and Assembly It is imperative to follow the safety instructions outlined in this manual. Refer Safety (page 1−1) for additional information. Contact a Nordson Sealant Equipment representative regarding these procedures, if necessary. WARNING: Safety glasses are to be worn at all times while installing, servicing, operating, or observing equipment.

  • Page 104: Metering Cartridge Assembly

    11-2 Disassembly and Assembly Metering Cartridge Assembly 16 17 17 16 Figure 11-59 Metering Cartridge Assembly Exploded View 1 Metering rod 8 Cap 15 Nut 2 Socket head cap screws 9 Seal 16 O−ring 3 O−ring 10 O−ring 17 Parbak ring 4 Rod oil retainer 11 Lantern ring 18 Metering cylinder base...

  • Page 105: Disassembly

    11-3 Disassembly and Assembly Disassembly WARNING: Relieve system air pressure, material pressure, and disconnect power prior to servicing Pro−Meter V2K components. Refer to Maintenance, Preparation For Maintenance And Service (page 8−3) for additional information. Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation.
  • Page 106 11-4 Disassembly and Assembly 3. Remove nuts (1) securing metering cylinder base (2) to tube (4) via tie rods (3). Figure 11-60 Removal Of Base From Tube 4. Utilize a plastic pick with a blunt tip, or equivalent tool, to remove O−ring (2) and Parbak ring (3) from metering cylinder base (1).
  • Page 107 11-5 Disassembly and Assembly 5. Unscrew tie rods (1) from metering cylinder body (3). See Figure 11-62. Figure 11-62 Tie Rod Removal From Metering Cylinder Body 6. Unscrew nuts (4) from tie rods (1). See Figure 11-62. 7. Remove tube (2) from metering cylinder body (3). See Figure 11-62. 8.
  • Page 108 11-6 Disassembly and Assembly 9. Remove socket head cap screws (3) securing rod oil retainer to bearing retainer. Figure 11-64 Removal Of Oil Retainer−To−Bearing Retainer Fasteners 10. Remove metering rod (2) from metering cartridge assembly (1). Figure 11-65 Removal Of Metering Rod From Metering Cartridge Assembly CAUTION: The surface of the metering rod is ground to specification and should be protected from damage during handling.
  • Page 109 11-7 Disassembly and Assembly 11. Separate rod oil retainer (2) from bearing retainer (1). Figure 11-66 Separation Of Rod Oil Retainer From Bearing Retainer 12. Utilize a plastic pick with a blunt tip, or equivalent tool, to remove O−ring (1) from rod oil retainer (2). CAUTION: Do not use sharp or pointed tools to remove O−ring.
  • Page 110 11-8 Disassembly and Assembly 14. Unscrew bearing retainer (2) from metering cylinder body (1). Figure 11-68 Removal Of Bearing Retainer From Metering Cylinder Body CAUTION: Utilize a spanner wrench, or equivalent tool, to unscrew bearing retainer from metering cylinder body. 15.
  • Page 111 11-9 Disassembly and Assembly 16. Remove bearing (2) from metering cylinder body (1). Figure 11-70 Bearing Removal From Metering Cylinder Body 17. Remove lantern ring (2) from metering cylinder body (1). NOTE: Utilize seal removal tool, or equivalent, to remove lantern ring from metering cylinder body.
  • Page 112 11-10 Disassembly and Assembly 20. Utilize a plastic pick with a blunt tip, or equivalent tool, to remove seal (3) from lantern ring (4). See Figure 11-72. CAUTION: Do not use sharp or pointed tools to remove seal. Do not reuse seal. 21.

  • Page 113: Assembly

    11-11 Disassembly and Assembly Assembly Assembly is in the reverse order of disassembly. Note the following: Refer to Metering Cartridge Assembly Service Kit (page 15−37) for a detailed listing of available metering cartridge assembly service kits. Hand tighten tie rods to metering cylinder body so that they are snug. Loosely install nuts (15) and tighten to 13.5 NSm (10.0 ft−lb).
  • Page 114 11-12 Disassembly and Assembly Utilize seal installation tool, or equivalent, to install lantern ring into metering cylinder body. Figure 11-73 Seal Installation Tool Utilized To Install Lantern Ring Apply Loctite 242 or 248,or equivalent removable thread locker, to tie rod threads. Only apply Loctite 242 or 248 to the threaded portion of tie rod which will contact nuts and metering cylinder body.

  • Page 115: Panelview Specifications

    12-1 PanelView Specifications Section 12 PanelView Specifications PanelViewtC800 Table 12−6 PanelView C800 Specifications DISPLAY Backlight Catalog designated part number 2711r−T7T Colors 65K colors Display hour 40,000 hours Display size 7.0 inches (177.8 mm) Operator input Resistive touch Resolution (pixels) 800x480 WVGA Type TFT touchscreen, wide LCD ELECTRICAL...
  • Page 116 12-2 PanelView Specifications Table 12-6 PanelView C800 Specifications (contd) MECHANICAL Accessories 7 inch adapter plate kit (part: 2711R−APK7) Cutout dimensions 4.9x7.1 (125 x 179 mm) Mounting mechanism Quick lever clips Overall dimensions 5.7x7.8x2.1 inches (144x197x54 mm) Weight 1.48 lbs. (0.68 kg) Part 7440274 E 2017 Nordson Corporation...

  • Page 117: Common Screen Description Elements

    13-1 Common Screen Description Elements Section 13 Common Screen Description Elements Elements The majority of HMI screen descriptions will comprise the following elements: Pilot Light Indicators See Figure 13-76 Pilot light indicators are shown as recessed rectangles. A black or grey background means that the indicator is OFF.

  • Page 118: Data Displays

    13-2 Common Screen Description Elements Data Displays See Figure 13-79 Data displays are shown as recessed rectangles that display alphanumeric information. They cannot be used to change the value that is displayed. Data Entry Fields See Figure 13-80 Data entry fields are gray push buttons containing raised rectangles with white backgrounds that display alphanumeric information.
  • Page 119 13-3 Common Screen Description Elements Pilot light indicator Figure 13-76 Pilot Light Indicator − Example Part 7440274 E 2017 Nordson Corporation...
  • Page 120 13-4 Common Screen Description Elements Push button Figure 13-77 Push button − Example Part 7440274 E 2017 Nordson Corporation...
  • Page 121 13-5 Common Screen Description Elements Push button with indicator light Figure 13-78 Push Button With Indicator Light − Example Part 7440274 E 2017 Nordson Corporation...
  • Page 122 13-6 Common Screen Description Elements Data display Figure 13-79 Data Display − Example Part 7440274 E 2017 Nordson Corporation...
  • Page 123 13-7 Common Screen Description Elements Data entry field Figure 13-80 Data Entry Field − Example Part 7440274 E 2017 Nordson Corporation...
  • Page 124 13-8 Common Screen Description Elements Dashboard indicator Figure 13-81 Dashboard Indicator − Example Part 7440274 E 2017 Nordson Corporation...
  • Page 125 13-9 Common Screen Description Elements Bar graph Figure 13-82 Bar Graph − Example Part 7440274 E 2017 Nordson Corporation...

  • Page 126: Typical Screen Layout

    13-10 Common Screen Description Elements Typical Screen Layout See Figure 13-83 Mode Indicator The mode indicator is shown in the upper left corner of the screen. It will display the currently active mode (NO MODE, MANUAL, AUTO, or JOG). Navigation Buttons Navigation buttons are located along the bottom of the screen.
  • Page 127 13-11 Common Screen Description Elements Mode indicator Title bar Status indicator Navigation Button Figure 13-83 Typical Screen Layout Part 7440274 E 2017 Nordson Corporation...

  • Page 129: Screen Descriptions

    14-1 Screen Descriptions Section 14 Screen Descriptions Normal Operation Screens Normal Operation Screens can be accessed without a password. Main Menu See Figure 14-84 This screen acts as the table of contents for the panel. From this menu, an operator has control to navigate to any screen. The indicator at the top left of the screen is the mode indicator.

  • Page 130: Dispense 1

    14-2 Screen Descriptions Dispense 1 See Figure 14-85 This screen allows the operator to place the dispense system in Auto Mode or Manual Mode. Push buttons with indicator lights are present to reflect Auto Mode or Manual Mode. Status indicators (Ready, Reloading, Dispensing, Complete, Purging) are also present.

  • Page 131: Dispense 2

    14-3 Screen Descriptions Dispense 2 See Figure 14-86 This screen has push buttons allowing the operator to engage Dispense or Reload. Data displays are present reflecting high volume psi, low pressure psi, and the time remaining until a purge is initiated. A shot counter data display is present, along with bar graphs to reflect system full / empty status, cylinder position, and material pressure.

  • Page 132: Faults & Warnings 1 And 2

    14-4 Screen Descriptions Faults & Warnings 1 and 2 See Figures 14-87 and 14-88 Faults & Warnings 1 The Faults & Warnings 1 Screen allows the operator to determine the cause of a fault or warning. Operators may be informed of the following faults and warnings: Dispense Motion Fault indicates there is a problem with the motion of the metering rod during the dispense phase.

  • Page 133: Faults & Warnings 2

    14-5 Screen Descriptions Faults & Warnings 2 The Faults & Warnings 2 Screen allows the operator to determine the cause of a fault. There are many faults that could occur such as illuminated indicators denoting High Pressure, Low Dispense Pressure, Low Reload Pressure, and Material Supply.
  • Page 134 14-6 Screen Descriptions System indicators reflect different faults and warnings which could occur during operation Resets faults Directs operators to the Directs operators to the Main Menu Screen Faults & Warnings 1 Screen Figure 14-88 Faults & Warnings 2 HMI Interface Part 7440274 E 2017 Nordson Corporation...

  • Page 135: Interlock Status

    14-7 Screen Descriptions Interlock Status See Figure 14-89 This screen allows the operator to troubleshoot the system. The inputs from the operator to the machine are OK to Purge, Dispense Command, and Reload Command. The outputs from the machine to the operator are Dispense Ready, Dispensing (Complete), and Purge Warning.

  • Page 136: Material Pressure

    14-8 Screen Descriptions Material Pressure See Figure 14-90 This screen can be used to monitor material pressure live by viewing the animated bar graph in the center of the screen. The pressure limits are displayed on the sides of the screen. The High Limit will fault and stop the system if the material pressure exceeds the programmed limit.

  • Page 137: Material Pressure History

    14-9 Screen Descriptions Material Pressure History See Figure 14-91 This screen allows the operator to monitor a 60 second pressure window. Material pressure is represented as a yellow line across the graph. The material pressure history can give insight into fluctuations and patterns throughout the dispense cycle.

  • Page 138: Meter Status

    14-10 Screen Descriptions Meter Status See Figure 14-92 This screen is used to monitor the status of inputs, outputs, and options. These areas illuminate when each valve, switch, or sensor is activated. This screen is primarily used as a troubleshooting tool. Directs operators to Main Menu Screen Directs operators to...

  • Page 139: Options Setup

    14-11 Screen Descriptions Options Setup See Figure 14-93 This screen allows the operator to select and enable different options. These options control several parts of the system. It is important to note that selecting various options only configures the PLC and operator interface software for these options.

  • Page 140: Purge Control

    14-12 Screen Descriptions Purge Control See Figure 14-94 A purge is used to prime the lines with new material, push old material out of the dispense valve, and/or prepare the system for automatic operation. It is generally used before production and after periods of static flow. A purge cycle consists of dispensing a preset volume of material at a preset flow rate that’s sufficient to replace the entire contents of the mix tube.

  • Page 141: Setup Login

    14-13 Screen Descriptions Setup Login See Figure 14-95 This screen allows the operator to navigate to the Level 1 Setup and Level 2 Setup Screens. This interface also allows the operator to log in and out. Directs operators to the Level 2 Setup Screen Directs operators to the Level 1 Setup Screen...

  • Page 142: Setup Screens

    14-14 Screen Descriptions Setup Screens Setup screens can be only accessed after entering a password. Confirm Exit To Config Mode See Figure 14-96 This screen allows the operator the option of either exiting to configuration mode or navigating back to the Level 2 Setup Screen. Confirm the operator’s exit configuration mode Directs operators...

  • Page 143: Cylinder Setup

    14-15 Screen Descriptions Cylinder Setup See Figure 14-97 This screen allows the operator to specify the metering cartridge assembly tube diameter. This screen also displays the amount of material dispensed per shot. Directs operators to Level 1 Setup Screen Directs operators to Stroke Setup Screen Figure 14-97 Cylinder Setup HMI Interface Part 7440274...

  • Page 144: Flow Mode Setup

    14-16 Screen Descriptions Flow Mode Setup See Figure 14-98 This screen has a push button with an indicator light to denote Flow Mode Auto Retract Enable. There is also a data entry field for operators to specify the Auto Reload Delay (sec). Directs operators to Main Menu Screen Directs operators to...

  • Page 145: Interlock Setup

    14-17 Screen Descriptions Interlock Setup See Figure 14-99 This screen is used for troubleshooting. The screen enables optional features of the dispense system. The Dispense Ready, Dispense Complete, and Purge Warning push buttons all send signals to the automation source. The push buttons are accompanied by indicators to confirm a signal has been sent.

  • Page 146: Level 1 Setup Menu

    14-18 Screen Descriptions Level 1 Setup Menu See Figure 14-100 Push buttons navigate the operator to other screens. This screen accommodates easy navigation to other screens. Figure 14-100 Level 1 Setup Menu HMI Interface Part 7440274 E 2017 Nordson Corporation...

  • Page 147: Level 2 Setup Menu

    14-19 Screen Descriptions Level 2 Setup Menu See Figure 14-101 Push buttons navigate the operator to other screens. This screen accommodates easy navigation to other screens. Figure 14-101 Level 2 Setup Menu HMI Interface Part 7440274 E 2017 Nordson Corporation...

  • Page 148: Miscellaneous Setup

    14-20 Screen Descriptions Miscellaneous Setup See Figure 14-102 This screen allows the operator to specify the length in time that the machine waits before sending a signal to the automation source. Delays may established for the following: Cylinder Extend Cylinder Retract Direction Change Dispense Fault Meter Empty...

  • Page 149: Options Setup

    14-21 Screen Descriptions Options Setup See Figures 14-103 These screens allow the operator to select and enable different options. These options control several parts of the system. It is important to note that selecting various options only configures the PLC and operator interface software for these options.

  • Page 150: Position Sensor Calibration

    14-22 Screen Descriptions Position Sensor Calibration See Figure 14-104 This screen allows the operator to calibrate the cylinder position sensor. Optional cylinder position cylinders provide 4−20ma analog signals which must be converted into pressure readings by dispense system software. To calibrate the cylinder position sensor, refer to the calibration literature accompanying the cylinder position cylinder.

  • Page 151: Pressure Limits Setup

    14-23 Screen Descriptions Pressure Limits Setup See Figure 14-105 The data entry buttons on this screen allow modification of pressure limit values. This interface is only useful if the Material Pressure Monitoring option has been selected on the Options Setup 1 Screen. High Pressure Limit (psi) –...
  • Page 152 14-24 Screen Descriptions Directs operators to Directs operators to Level 1 Setup Misc. Pressure Screen Screen Figure 14-105 Pressure Limits Setup HMI Interface Part 7440274 E 2017 Nordson Corporation...

  • Page 153: Pressure Sensor Calibration

    14-25 Screen Descriptions Pressure Sensor Calibration See Figure 14-106 This screen allows the operator to calibrate the pressure sensor. Optional material pressure transducers provide 4−20ma analog signals which must be converted into pressure readings by dispense system software. Each transducer comes from the factory with a Certificate of Calibration. This certification lists the milliamp value corresponding to transducer’s pressure range.
  • Page 154 14-26 Screen Descriptions Allows entry of pres- sure sensor full scale Specifies scaled pressure for high and low volume side of the meter Allows entry of psi cal value Allows zero offset (psi) entry Directs operators to Level 1 Setup Screen Allows entry of the full scale psi cal val (mA) Figure 14-106...

  • Page 155: Pressure Setup

    14-27 Screen Descriptions Pressure Setup See Figures 14-107 This screen allows the operator to specify high and low volume scaled pressure and the Low Dispense Pressure Fault Duration (sec). A push button has been conveniently provided to allow operators to illustrate pressure readings in PSI or BAR.

  • Page 156: Purge Setup

    14-28 Screen Descriptions Purge Setup See Figure 14-108 This screen allows the operator to specify the number of shots per purge, the purge warning time, and purge fault time. The Purge Warning Time is the time period the machine will wait before a purge warning signal is generated.

  • Page 157: Reset Password

    14-29 Screen Descriptions Reset Password See Figure 14-109 This screen allows the operator to update passwords. Operators are able to customize passwords for level 1 and level 2 screen access. The default user name is ‘2’. The default password is also ‘2’. Navigates users to the change password process Directs operators to...

  • Page 158: Stroke Setup

    14-30 Screen Descriptions Stroke Setup See Figure 14-110 This screen allows the operator to specify the Shot Per Cycle, Retract Pos (mm), and Extend Pos (mm). The entry of position location data allows the PLC to display calculated volume output when a cylinder position sensor is not utilized.

  • Page 159: Valve Setup

    14-31 Screen Descriptions Valve Setup See Figure 14-111 This screen allows the operator to open valves and advance and return displacement rods. This is primarily used to bleed air from the system and to assist in troubleshooting. Overrides are deactivated whenever the operator leaves this screen.

  • Page 161: Parts

    Section 15 Parts Introduction To order parts, call the Nordson Sealant Equipment Customer Support Center at (734) 459-8600 or contact your local Nordson representative. Using the Illustrated Parts List Numbers in the Item column correspond to numbers that identify parts in illustrations following each parts list.

  • Page 162: 3-Column Parts List

    15-2 Parts Item Part Description Quantity Note — 0000000 Assembly S Subassembly 000000 S S Part 000000 Item Part Description Quantity Note S S S S S S S NOTE A: AR: As Required NS: Not Shown Continued... 3-Column Parts List Part Description Note...

  • Page 163: Customer Product Manual

    15-3 Parts Customer Product Manual Item Part Description Quantity — 7440274 MANUAL,PRO−METER V2K METER Pro−Meter V2K Assembly Top Level Assembly Item Part Description Quantity — 10016270 CHT DWG,TOP LVL ASSY,PRO−MTR V2K S ASSEMBLY,BASIC,PRO−MTR V2K 7440581 S CARTRIDGE,MTR ASSY,.250,PM−V2K,AA 7440519 S CARTRIDGE,MTR ASSY,1.125,PM−V2K,AA 7440518 S COVER,ASSY,MN,PLSTC,2−PC,PRO−MTR V2K 7440515...
  • Page 164 15-4 Parts 2600−163−XXX Pro−MeterR Top Level Assembly (1 of 2) Figure 15-112 E 2017 Nordson Corporation Part 7440274...
  • Page 165 15-5 Parts 2600−163−XXX Pro−MeterR Top Level Assembly (2 of 2) Figure 15-113 Part 7440274 E 2017 Nordson Corporation...

  • Page 166: Pro−Meter V2K Basic Assembly

    15-6 Parts Pro−Meter V2K Basic Assembly Item Part Description Quantity — 7440581 ASSEMBLY,BASIC,PRO−MTR V2K S HARNESS,WIRING,MAIN,PRO−MTR V2K 7440549 S CARRIAGE,MTR ROD,AL,PRO−MTR V2K 7440403 S STOP,HARD,CARRIAGE,STL,PRO−MTR V2K 7440404 S STOP,STRK ADJ,STL,PRO−MTR V2K 7440405 S GUIDE,STRK ADJ,.38 IN DIA,SS,PM−VE 7440406 S GUIDE,STRK ADJ,.38 IN DIA,SS,PM−VE 7440407 S BRACKET,END,STRK ADJ,STL,PRO−MTR V2K 7440408...
  • Page 167 15-7 Parts Item Part Description Quantity S SCREW,SHC,BL OX,M4X20 7436635 S SCREW,SHC,BL OX,M4X8 7439461 S SCREW,SHC,BL OX,M5X12 7436637 S SCREW,SHC,BL OX,M5X20 7436639 S SCREW,SHC,BL OX,M6X12 7436654 S SCREW,SHC,BL OX,M6X16 7436649 S SCREW,SHC,BL OX,M6X20 7436650 S SCREW,SHC,BL OX,M6X25 7436651 S SCREW,SHC,BL OX,M6X40 7436652 S VALVE,SLND,3−STA,D−SUB,PM−VE 7440275...
  • Page 168 15-8 Parts 36,42 1700−070−000 Pro−MeterR Basic Assembly (1 of 8) Figure 15-114 E 2017 Nordson Corporation Part 7440274...
  • Page 169 15-9 Parts 1700−070−000 Pro−MeterR Basic Assembly (2 of 8) Figure 15-115 Part 7440274 E 2017 Nordson Corporation...
  • Page 170 15-10 Parts 1,66,67 10, 50 1700−070−000 Pro−MeterR Basic Assembly (3 of 8) Figure 15-116 E 2017 Nordson Corporation Part 7440274...
  • Page 171 15-11 Parts 1700−070−000 Pro−MeterR Basic Assembly (4 of 8) Figure 15-117 Part 7440274 E 2017 Nordson Corporation...
  • Page 172 15-12 Parts 16,21,23,27,34 26,33,47,56 19,38 20,44 1700−070−000 Pro−MeterR Basic Assembly (5 of 8) Figure 15-118 E 2017 Nordson Corporation Part 7440274...
  • Page 173 15-13 Parts 2600−163−001 Pro−MeterR Basic Assembly (6 of 8) Figure 15-119 Part 7440274 E 2017 Nordson Corporation...
  • Page 174 15-14 Parts 1700−070−000 Pro−MeterR Basic Assembly (7 of 8) Figure 15-120 E 2017 Nordson Corporation Part 7440274...
  • Page 175 15-15 Parts 1700−070−000 Pro−MeterR Basic Assembly (8 of 8) Figure 15-121 Part 7440274 E 2017 Nordson Corporation...

  • Page 176: Base Plate Assembly

    15-16 Parts Base Plate Assembly Item Part Description Quantity — 7440520 BASE PLATE ASSEMBLY S BASE PLATE,PROMETER−VE,AL,CAST−MCHING 7440401 S HOUSING,MTR CYL,PM−VE,AL CAST−MCHNG 7440402 S ANGLE,CVR MNT, 13.5 IN,SHMET,PRO−MTR V2K 7440513 S ANGLE,CVR,MNT,19.5 IN,SHMET,PRO−MTR V2K 7440514 S INSERT,THD,M6X1,10MM LG,STL 7440534 S PIN,DOWEL,M8X28 7440609 S SCREW,SHC,BL OX,M10X35 7436611...
  • Page 177 15-17 Parts 1700−050−004 Figure 15-122 Base Plate Assembly (1 of 4) Part 7440274 E 2017 Nordson Corporation...
  • Page 178 15-18 Parts 1700−050−004 Figure 15-123 Base Plate Assembly (2 of 4) E 2017 Nordson Corporation Part 7440274...
  • Page 179 15-19 Parts 1700−050−004 Figure 15-124 Base Plate Assembly (3 of 4) Part 7440274 E 2017 Nordson Corporation...
  • Page 180 15-20 Parts 1700−050−004 Figure 15-125 Base Plate Assembly (4 of 4) E 2017 Nordson Corporation Part 7440274...

  • Page 181: Cover Assembly

    15-21 Parts Cover Assembly Item Part Description Quantity — 7440515 COVER,ASSY,MN,PLSTC,2−PC,PRO−MTR V2K S COVER,MN,PLSTC,2−PC,PRO−MTR V2K 7440505 S CLIP,HMI TO COVER,SS,PRO−MTR V2K 7440506 S WASHER,FLAT,BL OX 3MMX7MM 7439443 S PULL RIVET,1/8 IN,AL,FLUSH,.17 IN THK 7440754 S SCREW,BHC,M6X1X12MM 7436107 Figure 15-126 Cover Assembly (1 of 2) Part 7440274 E 2017 Nordson Corporation...
  • Page 182 15-22 Parts 1500−073−000 Figure 15-127 Cover Assembly (2 of 2) E 2017 Nordson Corporation Part 7440274...

  • Page 183: Gravity Feed Tanks (If Equipped)

    15-23 Parts Gravity Feed Tanks (If Equipped) Item Part Description Quantity — 7440544 TANKS,GVTY FEED,2.5G POLY,PRO−MTR V2K S PIPE,NIP,1 X 3/4 7427843 S NUT,HEX,M8X1.25 7436354 S SCREW,SHC,BL OX,M10X20 7436608 S BRACKET,SPLY TANK,2.5 GAL,WLDMNT,PRO−MTR 7440511 S COUPLING,CAMLOCK,1IN MALE,1IN NPT M,SS 7440525 S COUPLING,CAMLOCK,1 IN FEM,1 IN NPT M,SS 7440526 S VALVE,BALL,1”...
  • Page 184 15-24 Parts 1700−069−000 Figure 15-129 Gravity Feed Tanks (2 of 2) E 2017 Nordson Corporation Part 7440274...

  • Page 185: Hmi Pendant

    15-25 Parts HMI Pendant Item Part Description Quantity — 7440516 PENDANT,HMI,PRO−MTR V2K,ASSY S DISPLAY,HMI,4.3 IN 7440533 S ENCLOSURE,HMI,PRO−MTR V2K,PLSTC 7440510 S SWITCH,ESTOP,DPST,29MM 7440536 S HARNESS,WIRING,HMI,PRO−MTR,V2K 7440551 S SCREW,SHMET,FH,NO 6X.625 7440601 S PLATE,HMI GROUND,PRO−MTR V2K 7440725 S CONNECTOR,LUG,COPPER,1 POLE,8−14AWG 7430396 S WASHER,LOCK,MTC,M6,MM 7436407 S HEXNA M6 X 1.0 7436353...
  • Page 186 15-26 Parts 1700−066−00 Figure 15-131 HMI Pendant (2 of 3) E 2017 Nordson Corporation Part 7440274...
  • Page 187 15-27 Parts 1700−066−000 Figure 15-132 HMI Pendant (3 of 3) Part 7440274 E 2017 Nordson Corporation...
  • Page 188 15-28 Parts Metering Cartridge Assembly Item Description Quantity — METERING CARTRIDGE ASSEMBLY S PLUG S PIPE FITTING S BLEED VALVE S METERING BODY S METERING CYLINDER CAP S METERING CYLINDER TIE ROD S BEARING RETAINER S METERING ROD S METERING CYLINDER S ROD SEAL HOUSING S CAP SEAL HOUSING S ROD BEARING...
  • Page 189 15-29 Parts 30, 200 70 130 180 150, 220 1700−063−.DIA Figure 15-133 Metering Cartridge Assembly Part 7440274 E 2017 Nordson Corporation...
  • Page 190 15-30 Parts Power Supply Assembly Item Part Description Quantity — 7440517 POWER SUPPLY ASSEMBLY S FITTING,NIP,1/4 7429454 S FRAME,PWR SPLY,SHMET,PRO−MTR V2K 7440498 S COVER,PWR SPLY,SHMET,PRO−MTR V2K 7440499 S REDUCER,3/8IN M X 1/4IN F 7429913 S FILTER REGULATOR,1/4−NPT,AL 7440532 S SCREW,BHC,M6X1X12MM 7436107 S SCREW,FHC,BL OX, M3X12 7439442...
  • Page 191 15-31 Parts 15, 18 1700−064−000 Figure 15-134 Power Supply Assembly (1 of 3) Part 7440274 E 2017 Nordson Corporation...
  • Page 192 15-32 Parts 7, 10 1700−064−000 Figure 15-135 Power Supply Assembly (2 of 3) E 2017 Nordson Corporation Part 7440274...
  • Page 193 15-33 Parts 8,10,13,17 1700−064−000 Figure 15-136 Power Supply Assembly (3 of 3) Part 7440274 E 2017 Nordson Corporation...

  • Page 194: Metering Cartridge Assembly

    15-34 Parts Optional Components Part Description Quantity Bracket_BEF−KHZ−PT CYLINDER POSITION SENSOR BRACKET SICK_MPS_128TSTP0 CYLINDER POSITION SENSOR KINECHEKS 5002−37−6 LINEAR SPEED CONTROL 7437150 LOW LEVEL SENSOR 7437197 PRESSURE TRANSDUCER Metering Cartridge Assembly Service Kit The service kits listed below are associated with the metering cartridge assembly (page 15−28).

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