NBK EPU-200-W5-R60 Instruction Manual

Wireless positioning units

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Wireless Positioning Units
EPU-200-W5-R60
・Adapter Plate (EOAP-200)(Option)
・Collar (EOCL-200)(Option)
Instruction Manual

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Summary of Contents for NBK EPU-200-W5-R60

  • Page 1 Wireless Positioning Units EPU-200-W5-R60 ・Adapter Plate (EOAP-200)(Option) ・Collar (EOCL-200)(Option) Instruction Manual...
  • Page 2: Introduction

    Thank you very much for purchasing this Wireless Positioning Unit (EPU- 200-W5-R60) from Nabeya Bi-tech Kaisha. Read the "Wireless Positioning Unit (EPU-200-W5-R60) Simple Guide" or the "Wireless Positioning Unit (EPU-200-W5-R60) Instruction Manual" for this product carefully prior to use. Only use once the correct usage method of this product is understood.
  • Page 3: Table Of Contents

    Contents Introduction ................1 1 Cautionary Notes Regarding Safety ......... 3 1.1 Cautionary Notes Regarding Installation and Wiring .....4 1.2 Cautionary Notes Regarding Operation and Maintenance ..6 2 Overview ................7 2.1 Product Overview ................7 2.2 Part Names and Functions ............8 2.3 Button Operation and Mode Transitions .......
  • Page 4: Cautionary Notes Regarding Safety

    1 Cautionary Notes Regarding Safety Take care to understand the following precautions before using the product in order to ensure safe operation. Improper handling or use may cause an unexpected accident or shorten the life of the product. We do not take any responsibility in the case of failure due to improper use, modification, of for not following the precautions.
  • Page 5: Cautionary Notes Regarding Installation And Wiring

    1 Cautionary Notes Regarding Safety 1.1 Cautionary Notes Regarding Installation and Wiring ・ Be sure to perform wiring after installation is complete. Not doing so may result in an electric shock. ・ Do not allow conductive foreign matter, such as screws and metal pieces, or Warning flammable foreign substances, such as oil, to enter the internals.
  • Page 6 1 Cautionary Notes Regarding Safety ・ Do not apply any voltage other than the specified voltage. This may result in a fault. ・ Do not stack the units. This may result in a fault. Caution ・ Do not hold the cables or output shaft during transportation. This may result in a fault.
  • Page 7: Cautionary Notes Regarding Operation And Maintenance

    1 Cautionary Notes Regarding Safety 1.2 Cautionary Notes Regarding Operation and Maintenance ・ Wiring, maintenance and inspection should be performed by a specialized technician. Not doing so may result in an electric shock, injury, or a fault. ・ If an error occurs, stop operation immediately and install an external Warning emergency stop circuit so that the power can be shut off.
  • Page 8: Overview

    2 Overview 2.1 Product Overview Wireless Positioning Unit (EPU-200-W5-R60) ・ These units automate positioning mechanisms with a feed screw. By replacing the feed screw operating handle with this unit, equipment and device positioning mechanisms can be automated. Adapter Plate (EOAP-200)(Option) ・...
  • Page 9: Part Names And Functions

    2 Overview 2.2 Part Names and Functions...
  • Page 10 2 Overview Name Function Reference Display LED Shows the current status of the unit. > P.11 A Button Enables switching between each mode or B Button > P.10 manually controlled output shaft rotation Settings Button Output Shaft Drives the lead screw. Power/Signal Cable for making connections to 24 VDC Cable...
  • Page 11: Button Operation And Mode Transitions

    2 Overview 2.3 Button Operation and Mode Transitions Operating the buttons on the front of the unit enables the output shaft to be rotated or modes to be switched between. Manual Operation Mode When Settings button is pressed or more than 10 seconds passes A Button Settings Button Press since an operation...
  • Page 12: Display Led Light Patterns

    2 Overview 2.5 Display LED Light Patterns Unit Status Color Pattern Standby: Illuminated, Setup Normal Mode Green Execution: Blinking Manual Operation Standby: Illuminated, Manual White Mode Operation Execution: Blinking Blue Standby: Blinking Select Mode interchangeably Yellow Wireless Unit Blue Standby: Illuminated Registration Mode Wired Unit Yellow Standby: Illuminated...
  • Page 13: Block Diagram

    2 Overview 2.6 Block Diagram Wireless Positioning Unit (EPU-200-W5-R60) Low Voltage Settings Detection Circuit B Button A Button Button Wireless Communication Module RS-485 Driver Current Temperature Memory Detection Detection Circuit (Thermistor) Encoder Motor...
  • Page 14: Specifications

    3 Specifications ■Operating Environment -5° C to 55° C Temperature (non-freezing) Operating Environment 20%RH to 85%RH Humidity (non-condensing) ■Wireless Positioning Unit (EPU-200-W5-R60) Power Source Voltage 24 VDC ± 10% Standby 40 mA Current Rated 0.6 A Consumption Maximum Rated Output Rated Rotational Frequency 60 ±10 rpm...
  • Page 15: Installation And Connection

    4 Installation and Connection 4.1 Installation The following environmental conditions are required for installation. Install in an appropriate environment. ・ Install indoors. ・ Install in a place that is not exposed to direct sunlight. ・ Install where there is no continuous vibration. ・...
  • Page 16 4 Installation and Connection ■Unit Installation 1. Drill a hole for the positioning pin on the mounting surface of the machine, then stick the rotation axis through the mounting surface as per the figure. 33±0.1 Hole depth 4 or more 16.5±0.1 min.34 + 0.1...
  • Page 17 4 Installation and Connection ■If installing the unit using the adapter plate (optional) An adapter plate is used when replacing digital position indicators with sizes as per Fig. 1 or Fig. 2. When shipped, the position of the adapter plate positioning pin is matched for sizes of Fig. 2. Rotate the positioning pin anti-clockwise with a flathead screwdriver and remove it when replacing digital position indicators with sizes as per Fig.
  • Page 18 4 Installation and Connection 1. Mount by aligning the unit's positioning pins with the adapter plate mounting holes. Unit Mounting hole Adapter plate Positioning pin Can be mounted in each 90° orientation. Mount in a position that does not interfere with machinery.
  • Page 19 4 Installation and Connection 2. Remove the digital position indicator and handle from the rotation axis. Handle Digital position indicator Rotation axis 3. With the unit mounted to the adapter plate, pass the rotation axis over the output shaft and secure with the hex socket set screws supplied with the unit.
  • Page 20 4 Installation and Connection ■If installing the unit using a collar (optional) 1. Insert the collar onto the unit's output shaft. Unit Output Shaft Collar 2. Align the unit's output shaft screw holes with the collar's screw through-holes, then mount using the hex socket set screws supplied with the collar.
  • Page 21 4 Installation and Connection 3. With the collar mounted, pass the rotation axis over the unit's output shaft and secure with a hex socket set screw. (Recommended tightening torque: 2.8 N・m) Unit Positioning pin hole Rotation axis Output Shaft Positioning pin Collar Hex Socket Set Screw...
  • Page 22 4 Installation and Connection ■ Max. Allowable Load Make adjustments such that no excessive load is applied to the output shaft. Allowable Load: Radial Load: 19.6 N Thrust Load: 19.6 N Radial Load Thrust Load 10mm ・ Do not hold the cables or output shaft during transportation. This may result in a fault.
  • Page 23: Connection

    4 Installation and Connection 4.2 Connection ■Unit Connection Power/Signal Cable Specifications: Material Oil Resistant PVC Sheath Outside 5.4 mm Diameter Tin plated mild Material copper stranded wire Conductor No. of Cores Sectional Area AWG25 Minimum Bending Radius 32.4 mm Cable End Cut Off Cable Length Yellow...
  • Page 24 4 Installation and Connection Connect the power supply. A power supply with an appropriate current capacity should be prepared by the customer. Operating current per unit: Power Source Voltage: 24 VDC±10% Rated Current: 0.6 A Maximum Current: 1 A Do not connect directly to AC power. This may result in a fire or a fault. Caution *For details about wiring for wired communication [Transceivers for Wireless Positioning Units (EPC-200-CC) Instruction...
  • Page 25: Maintenance

    5 Maintenance Perform maintenance periodically in order to ensure safe use. If any abnormality is found, stop using the unit immediately and take measures to eliminate the root cause of the abnormality. 5.1 Requests for Inspections ・ The technicians must turn on and off the power themselves. ・...
  • Page 26: Troubleshooting

    6 Troubleshooting Explanation Symptom Verification Countermeasure Page Is the power supply Make sure the voltage > P.23 voltage correct? level is within 24 V ± 10% Display LED is not Are the power/signal turning ON cables are connected Wire correctly >...
  • Page 27: Dimension Figure

    7 Dimension Figure ■EPU-200-W5-R60 Unit: mm Power/Signal Cable 25.5 Cable Clamp (Length: 1 m, equivalent to AWG25) (35.5) Display LED Main Body Push Button Nameplate Hex Socket Positioning pin Set Screw Output Shaft ■EOAP-200 2×M3 Positioning pin Plate Cushioning foam ■EOCL-200...
  • Page 28: Warranty

    8 Warranty Warranty period: 300 hours of operation or one year, whichever is shorter. Warranty contents: If a failure occurs during the warranty period under normal operating conditions as per this instruction manual, repair or replacement will be performed free of charge. However, there may be a charge in the following cases even within the warranty period.
  • Page 29: Notes About Electromagnetic Radiation

    9 Notes About Electromagnetic Radiation Contains FCC ID : MCQ-S2CTH / IC : 1846A-S2CTH The wireless module built into the Wireless Positioning Unit (EPU- 200-W5-R60) uses frequencies in the 2.4 GHz band. For this reason, read the following precautions regarding electromagnetic radiation carefully as use correctly.
  • Page 30: Revision History

    Revision History Date Identification Number Revision Contents February 2020 UM-EPU200-SU-01E Initial Release...
  • Page 31 Initial Release February 2020 UM-EPU200-SU-01E...

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