Mauldin 1860 Operation Manual
  1. Manuals
  2. Brands
  3. Mauldin Manuals
  4. Farm Equipment
  5. 1860
  6. Operation manual

Mauldin 1860 Operation Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Operation Manual
Model: 1860
Covers Serial Number Range:
874-S-86TCX5Y2*03874 through ______________________
Sold & Serviced By:

Advertisement

Table of Contents

Troubleshooting

loading
Need help?

Need help?

Do you have a question about the 1860 and is the answer not in the manual?

Questions and answers

Summary of Contents for Mauldin 1860

  • Page 1 Operation Manual Model: 1860 Covers Serial Number Range: 874-S-86TCX5Y2*03874 through ______________________ Sold & Serviced By:...
  • Page 2 California Proposition 65 Warnings ^ WARNING Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Always start and operate the engine in a well-ventilated area. If in an enclosed area, vent the exhaust to the outside.

  • Page 3: Table Of Contents

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 1. Introduction ..................... 1 1.1 Machine Components ..................1 1.2 Serial Number Plate ..................2 1.3 Operator Orientation ..................2 2. Safety ....................... 3 2.1 General Safety Information ................3 2.1.1 Safety Alert And Signal Words ................3...
  • Page 4 Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 3.10 Travel Speed ....................17 3.11 Tow Point ....................... 18 3.12 Exhaust Aftertreatment Regeneration ............18 3.13 Generator ....................... 19 3.14 Match Height ....................19 3.15 Hopper ......................19 3.16 Prime Fuel System ..................
  • Page 5 Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 6.3.5 Verify Lights Are Operable ................36 6.3.6 Check Horn And Signal Devices ..............36 6.3.7 Check Safety Decals ..................36 6.3.8 Check Engine Radiator Intake Screen ............. 36 6.3.9 Drain Fuel/Water Separator ................37...
  • Page 6 Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0...

  • Page 7: Introduction

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 1. Introduction 1.1 Machine Components 1. Hopper 17. Left Hand Control Panel 2. Push Beam 18. Engine Enclosure 3. Shipping Front Tie Down (Both Sides) 4. Tow Point Cylinder 5.

  • Page 8: Serial Number Plate

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 1.2 Serial Number Plate Serial number plate is located on the left side of the engine enclosure. Record serial number and date in spaces below. Serial Number:____________________________ Date Of Purchase:_________________________ 1.3 Operator Orientation...

  • Page 9: Safety

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 2. Safety 2.1 General Safety Information Operating personnel must perform service checks regularly to be sure systems are in good operating condition. If abnormal conditions are detected, inform maintenance personnel immediately.
  • Page 10 Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 ^ WARNING Explosion, fire, or property damage hazard. Do not use starting fluid with this engine. Use of starting fluid can cause an explosion, fire, personal injury or damage to the engine and other property.

  • Page 11: Pressurized Fluids

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 ^ WARNING Explosion, fire, or personal injury. This engine is equipped with an air intake heater. Do not use starting fluid with this engine. Use of starting fluid can cause an explosion, fire, personal injury or damage to the engine and other property.

  • Page 12: Hazardous Chemicals

    Do not make any alterations to your paver. Altering may cause your equipment to be unsafe and may void the manufacturers’ warranty. Always use Mauldin replacement parts. 2.3 Maintenance Hazards The following maintenance hazards are in additional to those found while operating the paver. All maintenance and service personal must be familiar with all hazards before working on the machine.

  • Page 13: Maintenance And Service

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 ^ WARNING Improper operation, lubrication or maintenance of this paver can be dangerous and could result in injury or death. ^ WARNING Do not perform any lubrication and maintenance on this paver until you read and understand the instructions in the maintenance section of this manual.
  • Page 14 Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 1 - Danger High Voltage. The generator provides 250v for screed heater operation. Avoid working on any electrical components while the engine is on. 2 - Danger Keep Clear. There are moving objects that could result in harm.
  • Page 15 Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0...

  • Page 16: Paver Operation

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 3. Paver Operation 3.1 Operators Station Left Side Station Right Side Station...
  • Page 17 Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 1. Left Hand Slope (Optional). Adjusts left extension to either flat or angled positions. 2. Crown (Optional). Adjust screed crown. 3. Right Hand Slope (Optional). Adjusts Right extension to either flat or angled positions..

  • Page 18: Digital Display

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 3.2 Digital Display This digital display indicates engine oil pressure, engine coolant temperature, battery voltage, engine speed, engine torque being used, diesel exhaust fluid tank level, diesel fuel tank level and engine hours.

  • Page 19: Material Feed Screen

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 3.2.3 Material Feed Screen Note: Material feed screen can be viewed at the right hand station, but that the material height change and the dual/ single can only be changed from the left hand station.

  • Page 20: Password Screen

    V 1.0 3.2.5 Password Screen Password screen should only be accessed while being directed by a Mauldin Paving Products service technician. 1. Selected station indicator. This symbol will be displayed on operators station screen with active travel controls. 2. Screed float mode indicator. When illuminated, screed is in float mode.

  • Page 21: Idle/Pave And Engine Speed

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 ^ WARNING Explosion, fire, or personal injury. This engine is equipped with an air intake heater. Do not use starting fluid. Use of starting fluid can cause an explosion, fire, personal injury or damage to the engine and other property.

  • Page 22: Active Station

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 3.7 Active Station 3.7.1 Single Operator Mode 1. Start paver engine or move key switch to on position. 2. Select single mode on digital display (1).

  • Page 23: Pause/Resume

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 3.9 Pause/Resume The paver is equipped with a pause/resume function. Pause/resume functions similar to a vehicle cruise control. While paving: • Quickly toggle pause/resume switch to stop paver drive and feed functions.

  • Page 24: Tow Point

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 3.11 Tow Point There are two switches at each operators station. Left switch (1) will adjust left hand tow point cylinder, and right switch (2) will adjust right hand tow point cylinder.

  • Page 25: Generator

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 3.13 Generator Toggle generator switch (1) to start/stop generator. The generators only function is to provide electrical power to the screed heating system. Go to the digital display to set screed heat temperature.

  • Page 26: Prime Fuel System

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 3.16 Prime Fuel System If engine has run out of fuel, the fuel system will need to be primed after refueling. Loosen primer (1) on fuel/water separator and pump until resistance is felt.
  • Page 27 Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 5. Pull fast sun gear (5) out using and cap screw removed in step 1. 6. Remove cap screw (1) from sun gear and install into housing as shown.

  • Page 28: Material Feed

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 4. Material Feed 4.1 Automatic Material Feed Operation Single Operator Feed Setup Active operators station controls all feed systems. Both operator stations can control hopper screed and extensions at any time regardless if dual or single mode is selected.
  • Page 29 Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 Dual Operator Feed Setup Left hand operators station controls left hand feed systems. Right hand operators station controls right hand feed system. Both operator stations control hopper, screed and extension functions.

  • Page 30: Manual Material Feed Operation

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 4.2 Manual Material Feed Operation Operators less familiar with automatic feeding controls may want to use the manual mode for the first several hours of operation to become familiar with the other controls and operation.

  • Page 31: Sonic Sensors

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 4.3 Sonic Sensors The automatic material feed system uses sonic sensors (1). Sonic sensing will allow you to maintain the amount of material that you prefer on the end of the extension, regardless of adverse paving conditions.

  • Page 32: Screed Heating System

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 4.4 Screed Heating System The screed has heating elements in the main screed and on each extension. Heating system is thermostatically controlled. Generator will cycle on/off as needed to keep screed at selected temperature. The factory recommended setting is 230°F (110°C).

  • Page 33: Screed Setup

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 5. Screed Setup 5.1 Crown Setting 1. Start paver engine. See Section 3.4 Start Engine. 2. Toggle tow point switches (1) and (2) to expose an equal amount of the cylinder rod on each cylinder.
  • Page 34 Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 ^ WARNING Crush hazard. Paver can be inadvertently started and moved. Stop engine, remove key and place a Do Not Operate tag on ignition switch. 7. Stop paver engine, remove key and place a Do Not Operate tag on ignition switch.

  • Page 35: Extension Setting

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 5.2 Extension Setting 5.2.1 Prepare Paver For Screed Adjustments 1. Start paver engine. See Section 3.4 Start Engine. ^ WARNING Crush hazard. A raised screed may lower unexpectedly.

  • Page 36: Set Extension Slope

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 3. With screed extensions retracted, run a string across the entire trailing edge (5) of the screed extension bottoms. 5.2.3 Set Extension Slope 1. Prepare paver for screed adjustments. See Section 5.2.1 Prepare Paver For Screed Adjustments.

  • Page 37: Pre-Strike Off Setting

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 5.3 Pre-Strike Off Setting 1. Start paver engine. See Section 3.4 Start Engine. ^ WARNING Crush hazard. A raised screed may lower unexpectedly. Engage screed support locks to support screed.

  • Page 38: Setting Screed To Pave

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 10. Raise center walk board (4) exposing the cam style adjustment (5) for each side. Loosen jam nut on locator bolt and fully remove the locator bolt. Rotate the cam bolt clockwise to raise pre-strike off.

  • Page 39: Inspections And Maintenance

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 6. Inspections And Maintenance 6.1 Inspection And Maintenance Chart Daily Daily Initial Monthly/ Yearly/ Item Before Use After Use 50 Hrs 250 Hrs 500 Hrs •...

  • Page 40: Prepare Paver For Inspections And Maintenance

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 6.2 Prepare Paver For Inspections And Maintenance ^ WARNING Entanglement and crush hazard. Keep all personnel clear of augers, conveyors and other rotating shafts when engine is running or about to be started.

  • Page 41: Check Engine Fuel And Def Levels

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 6.3.3 Check Engine Fuel And DEF Levels ^ WARNING Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

  • Page 42: Check Hydraulic Oil Level

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 6.3.4 Check Hydraulic Oil Level 1. Prepare paver for inspections and maintenance. See Section 6.2 Prepare For Inspections And Maintenance. 2. Hydraulic oil level must be visible in sight gauge (1) with engine stopped.

  • Page 43: Drain Fuel/Water Separator

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 6.3.9 Drain Fuel/Water Separator 1. Prepare paver for inspections and maintenance. See Section 6.2 Prepare For Inspections And Maintenance. 2. Wear personal protective equipment appropriate for the task.

  • Page 44: Change Engine Oil And Oil Filter

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 6.5.2 Change Engine Oil And Oil Filter 1. See OEM engine operators manual for oil and filter specification. 2. Fully open hopper doors. 3. Prepare paver for inspections and maintenance. See Section 6.2 Prepare For Inspections And Maintenance.

  • Page 45: Change Engine Oil And Oil Filter

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 6.6.2 Change Engine Oil And Oil Filter 1. See OEM engine operators manual for oil and filter specifications. 2. Fully open hopper doors. 3. Prepare paver for inspections and maintenance. See Section 6.2 Prepare For Inspections And Maintenance.

  • Page 46: Change Engine Coolant

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 6.7.2 Change Engine Coolant 1. Prepare paver for inspections and maintenance. See Section 6.2 Prepare For Inspections And Maintenance. 2. Wear personal protective equipment appropriate for the task.
  • Page 47 Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 ^ WARNING Avoid injury. Battery electrolyte contains sulfuric acid. It is poisonous and can cause serious burns. Wear eye protection and gloves. • Keep skin protected.

  • Page 48: Troubleshooting

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 7. Troubleshooting 7.1. General ^ WARNING If you must troubleshoot machine with engine running, have someone in constant visual contact who can shut off the engine or engage an emergency etop.

  • Page 49: Engine Codes

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 7.2 Engine Codes 1. Press button (1) to display any active engine codes. See OEM engine manual for explanation of error codes. 7.3 Troubleshooting Chart Issue...
  • Page 50 Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 Issue Probable Cause Corrective Action Engine stops. Smart shut down activated. See engine OEM manual. Manual shut down button activated. Reset e-stop when it is safe to do No steering control.

  • Page 51: Warranty

    Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0 8. Warranty...
  • Page 52 Serial Number Range: Calder Brothers Corp Model: 1860 Paver 874-S-86TCX5Y2*03874 to _____________ V 1.0...

Table of Contents

Save PDF