Lightscale One Build Manual

1:5 scale rc motorbike

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ONE

1:5th Scale RC Motorbike

Build Manual

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Summary of Contents for Lightscale One

Page 1 1:5th Scale RC Motorbike Build Manual...
Page 2: Read This First
Thank you very much for selecting this Lightscale RC Bike and thus become a member of the ever growing worldwide Lightscale racing family. The Lightscale ONE is a state of the art 1/5 scale racing bike. The assembly manual will guide you through all the steps to complete the bike, so you can hit the track with a good base-set-up soonest.
Page 3 1059510099 Ball Bearing 5x10x4 54022201 SLS Shock Holder 08101505 Swingarm Bushing RH Screw ISO 7380 - M2,5 x 8 54030121 SLS Spur Saver 54020243 Cfk Swingarm lever CS Screw DIN 7991 - M4x8 54021200 Motorclamp 2016 Lightscale # Description Page3...
Page 4 RH Screw ISO 7380 - M3 x 12 54020241 Cfk Swingarm inner 54020242 Cfk Swingarm Spacer RH Screw ISO 7380 - M3 x 25 RH Screw ISO 7380 - M3 x 6 54021210 Podstrut 54021200 Motorclamp 2016 Lightscale # Description Page4...
Page 5 Rear Swingarm Assembly 00339053 SLS Shim 3x5,3 RH Screw ISO 7380 - M3 x 25 54031230 Cfk Swingarm std 00339108 SLS Shim 3x10,8 54030230 Swingarm Distance holder Lightscale # Description Page5...
Page 6: Driveshaft Assembly
Driveshaft Assembly Threadlock Threadlock Grubscrew DIN 913 - M4 x 5 54032300 Gear Carrier JABBER 2013 54020161 Belt Pulley 16T 2016 54021930 Drive Shaft 1269612099 Ball Bearing flanged 6x12x4 Lightscale # Description Page6...
Page 7 Belt and Spur Gear Assembly RH Screw ISO 7380 - M3 x 6 305787 Spur Gear 87T 130500285060 Belt Lightscale # Description Page7...
Page 8 Radio and Battery Bay Assembly RH Screw ISO 7380 - M3 x 10 54030101 SLS Lipostop rear 54020102 SLS Lipostop front CS Screw DIN 7991 - M2,5x6 54030243 SLS Chassis Center Spacer 54020132 Radio Plate Lightscale # Description Page8...
Page 9: Main Chassis Assembly
RH Screw ISO 7380 - M3 x 8 54030230 Swingarm Distance holder RH Screw ISO 7380 - M3 x 10 00310110 SLS Bodypost RH Screw ISO 7380 - M3 x 16 54020231 Rubber Body Post 54020201 Cfk Chassis rear Lightscale # Description Page9...
Page 10 Crashbar Holder Assembly RH Screw ISO 7380 - M3 x 12 Grubscrew DIN 913 - M3 x 10 54022202 SLS Shock Holder Chassis RH Screw ISO 7380 - M3 x 6 54020208 SLS Chassis Spacer 20,8mm M3 Grubscrew DIN 913 - M3 x 5 RH Screw ISO 7380 - M3 x 10 54022103 SLS Crashbarholder...
Page 11: Front Chassis Assembly
RH Screw ISO 7380 - M4 x 16 1 54020209 SLS Chassis spacer 20,8mm M4 2 54020231 Rubber Body Post RH Screw ISO 7380 - M3 x 16 2 00310110 SLS Bodypost 2 54010202 Cfk Chassis front Pos Pcs Lightscale # Description Page11...
Page 12 Fork Bottom Spring Guide LP E-Clip Large DIN 6799 - 2,3 54011260 Fork Shock Piston 54011251 Fork Shockrod 2016 Retainer Ring DIN 472 - 8x0,8 Shim DIN 125 - A 3,2 37710000302 O-Ring 3x2mm 54011241 Fork Shockcap LP Lightscale # Description Page12...
Page 13 Champfered edge towards Fork tube!! Place on flat surface 54011301 Fork Slider Tube LP 54011270 Fork Slider Bushing not included Grubscrew DIN 913 - M3 x 12 not included Tool Part 2 not included Tool Part 1 Lightscale # Description Page13...
Page 14 Fork Slider Assembly Apply grease or Oil to threads Fork Tube Assembly 54011230 Fork Top Cap Pin - 2 x 10 - A Fork Damper Assembly 00220021 Fork Spring 2.1 00220019 Fork Spring 1.9 Lightscale # Description Page14...
Page 15 CS Screw DIN 7991 - M2,5x8 Tip: Tighten Screws (#6) after CS Screw DIN 7991 - M3x10 mounting Ball Bearings 54022521 Cfk Steering Pivot Top Nut ISO 4035 - M3 54022413 SLS Triangle Plate LH 54022423 SLS Triangle Plate RH Lightscale # Description Page15...
Page 16 BEFORE mountig the Servohorn. CS Screw DIN 7991 - M3x6 00310025 Servohorn 25T RH Screw ISO 7380 - M2,5 x 6 54022524 SLS Servo Holder Sav x 1250 not included Servo Sav x SH-1250MG Lightscale # Description Page16...
Page 17 RH Screw ISO 7380 - M3 x 12 Sav x 1250 Servo Assembly 00241000 SLS Damper Lever 2016 CS Screw DIN 7991 - M2,5x6 00241002 CfK Steering Damper Spacer 00241025 Steering Damper Yellow Lightscale # Description Page17...
Page 18 Bevel Shim 5,2x10x0,75 RH Screw ISO 7380 - M3 x 8 CH Screw ISO 4762 - M2,5 x 10 Fork Slider Tube Assembly 54011331 Fork Triple Clamp 2013 Top OS16 54011351 Fork Triple Clamp 2013 Bottom OS16 Lightscale # Description Page18...
Page 19 Adjust springs paralell to material. Carbon plate with Do not drill the holes! grubscrews (top&bottom) 63,5 Steering Spring Chart Lightscale # Description 0,85mm Steering Spring Kit Soft 0024085 00314040 Post for Springs 4mm 0,90mm Steering Spring Option...
Page 20 Steering Spring Receiver Assembly Spring fine tuning: Soft (front)(default) Hard (rear) For Damping soft (front)(default) hard (rear) RH Screw ISO 7380 - M2,5 x 6 54013102 Cfk Steering Plate 00310013 SLS Spring Receiver Post for Damper 00314050 Lightscale # Description Page20...
Page 21 Pay attention that springs are centered! They SHOULD NOT rub on TOP or BOTTOM of the Receiver Assembly!! Be sure that damper lever and post interconnect! RH Screw ISO 7380 - M3 x 6 Spring Receiver Assembly Servo Spring Assembly Lightscale # Description Page21...
Page 22: Front Brake Assembly
54012110 Stainless Brakepad Outer 54012120 Stainless Brakepad Inner RH Screw ISO 7380 - M2,5 x 5 Inner brakepad should 54012411 Cfk inner Brake Cover move freely on Bushings 54012403 SLS Brakeservo Holder 2015+ Lightscale # Description Page22...
Page 23: Front Hub Assembly
Threadlock screws Oil or grease 54012506 Axle inner front 2016 54012332 Shim 5x10x2 RH Screw ISO 7380 - M3 x 8 54012101 GFK Brakedisc Lightscale BB 00314041 Bushing for Brakedisc 54012505 Axle outer front 2016 MF148ZZ Ball Bearing flanged 8x14x4 54012302...
Page 24: Front Wheel Assembly
Front Wheel Assembly CH Screw ISO 4762 - M2,5 x 10 54032602 Cfk Spokes 2019 Uni Roadies Tire Front half 65013800 Lightscale # Description Page24...
Page 25: Rear Hub Assembly
Rear Hub Assembly Threadlock Screws 54032332 Sideshim 8mm 2016 54030152 Axle Rear 2016 RH Screw ISO 7380 - M3 x 5 54030442 Belt Spur 44T 2016 MF148ZZ Ball Bearing flanged 8x14x4 (0.8x15,6) 54030021 Hub Rear 2016 Lightscale # Description Page25...
Page 26: Rear Wheel Assembly
Rear Wheel Assembly CH Screw ISO 4762 - M2,5 x 10 54032602 Cfk Spokes 2019 Uni 65023800 Roadies Tire Rear half Lightscale # Description Page26...
Page 27 O-Ring 5x1mm (Di x d) 308301 End Cap 308301 Spring Adjusting Collar 308301 O-Ring 12x1,5mm (Di x d) 308301 Shock Body Small E-Clip DIN 6799 - 1,9 Large E-Clip DIN 6799 - 2,3 308301 Piston 4 Holes 308301 Shockrod Lightscale # Description Page27...
Page 28 Swingarm and Chassis Final Assembly CS Screw DIN 7991 - M3x16 54030242 Swingarm Pivot 52900401 Pivot Shim 3 Swingarm Assembly Chassis Assembly Lightscale # Description Page28...
Page 29 Headstock and Chassis Final Assembly RH Screw ISO 7380 - M3 x 10 Headstock Assembly Chassis Assembly Lightsclae # Description Page29...
Page 30 Front Wheel. Innensechskant-Rundkopfschraube CH Screw ISO 4762 - M3 x 14 CS Screw DIN 7991 - M4x8 CS Screw ISO 4762 - M3 x 8 Front Wheel Assembly Front Hub Assembly Front Brake Assembly Pos Pcs Lightscale # Description Page30...
Page 31 Rear Wheel and Shock Final Assembly RH Screw ISO 7380 - M4 x 16 CH Screw ISO 4762 - M3 x 8 Rear Wheel Assembly Rear Hub Assembly Assembly Shock Pos Pcs Lightscale # Description Page31...
Page 32 Body and Fairing Assembly Glue Helmet onto body Drill holes on markers 54101102 Fairing 2019 RH Screw ISO 7380 - M3 x 6 Nyloc Nut DIN 980 M3 Fairing Tank 54101200 54101400 Pilot 54101300 Helmet Lightscale # Description Page32...
Page 33 Motor Mounting and Gear Adjustment Pinion not included Motor ( 36mm) in Kit not included in Kit Motor Clamp Screw Loosen Screws to move Motorclamp to adjust Gear meshing Page33...
Page 34 Recommended Electronics Position Receiver not included in Kit ESC not included in Kit Battery not included in Kit Page34...
Page 35 Crashbar and Bodywork Assembly 54022110 Crashbar RH Screw flanged ISO 7380-2 - M3x5 Lightscale # Description Page35...
Page 36 Steering Servo Setup!! Read carefully!! WARNING!! Adjust Servo travel according to drawing. If the Servo is allowed to travel further the springs can be damaged (bent) or overstressed and break over time. You can do this by reducing the D/R (Dual Rate) of your transmitter. BUT during driving it can happen that you increase D/R beyond the springs envelope and destroy them.
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