Table of Contents
Advertisement
Quick Links
OPERATOR'S MANUAL
DISC GRINDER
MODEL: DG-500HD
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 11/2017
© 2017 Baileigh Industrial, Inc.
Advertisement
Table of Contents
Related Manuals for Baileigh Industrial DG-500HD
Summary of Contents for Baileigh Industrial DG-500HD
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
-
Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 Dear Valued Customer: ....................6 Specific Safety Precautions ..................8 TECHNICAL SPECIFICATIONS ..................9 TECHNICAL SUPPORT ....................9 UNPACKING AND CHECKING CONTENTS .............. -
Page 3: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 4 • A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
-
Page 5: Introduction
After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation. -
Page 6: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
-
Page 8: Safety Precautions
HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS. DO NOT assume the power to be off. FOLLOW PROPER LOCKOUT PROCEDURES. SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. - Page 9 4. Remove any adjusting tools. Before operating the machine, make sure any adjusting tools have been removed. 5. Keep work area clean. Cluttered areas invite injuries. 6. Overloading machine. By overloading the machine, you may cause injury from flying parts. DO NOT exceed the specified machine capacities.
-
Page 10: Specific Safety Precautions
22. Be sure all equipment is properly installed and grounded according to national, state, and local codes. 23. Keep all cords dry, free from grease and oil, and protected from sparks and hot metal. 24. Inspect power and control cables periodically. Replace if damaged or bare wires are exposed. -
Page 11: Technical Specifications
TECHNICAL SPECIFICATIONS 20” (508mm) Disc Diameter Disc Speed 1,720 rpm 27.5” x 10.5” (699mm x 267mm) Table Dimensions Table Height above Floor – Minimum 28.15” (715mm) Table Height above Floor – Maximum 36” (915mm) .181” (4mm) Table to Disk Gap Table Adjustments Hand Crank Worm Gear and Rack Table Tilt –... -
Page 12: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. -
Page 13: Transporting And Lifting
TRANSPORTING AND LIFTING IMPORTANT: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •... -
Page 14: Anchoring The Machine
• Remove scrap and waste materials regularly, and make sure the work area is free from obstructing objects. • If long lengths of material are to be fed into the machine, make sure that they will not extend into any aisles. •... -
Page 15: Getting To Know Your Machine
GETTING TO KNOW YOUR MACHINE... - Page 16 Item Description Function Used to support the column and grinding head Base assembly, has anchor holes and jack bolts. Gas cylinder used to assist with the lifting and Lift Assist Cylinder lowering of the work table. Dust port may be connected to a material Dust Chute compatible dust collector.
-
Page 17: Electrical
ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup. - Page 18 • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
-
Page 19: Changing The Disc
CHANGING THE DISC CAUTION: Avoid material catching and being thrown from the machine. The gap between the abrasive surface and the table edge must not exceed 3/16" (4.75mm). If it does, loosen the four motor mount bolts and move the motor forward to minimize the gap. -
Page 20: Positioning A Piece Part To The Disc Face
POSITIONING A PIECE PART TO THE DISC FACE WARNING: All machinery poses a potential for danger when being operated. Accidents result from lack of machine knowledge and failure to pay attention. Always be cautious and alert to the potential for serious injury. Follow safety rules and precautions to lessen the chances of an accident. -
Page 21: Operation
OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. When handling large heavy materials make sure they are properly supported. 1. Place the rotation direction switch to OFF. 2. -
Page 22: Machine Adjustments
MACHINE ADJUSTMENTS WARNING: Make sure the electrical disconnect is OFF before working on the machine. The working table can be tilted 30° towards and 45° away from the sanding disc. 1. Loosen the knob and turn the hand wheel. 2. Use the scale on the side of the gear rack to indicate the angle of tilt. -
Page 23: Dust Collection
DUST COLLECTION The DG-500HD has a dust chute with an outlet. To attach a dust collection system simply slide the appropriate sized hose over the outlet and secure with a hose clamp. If your dust collection hose is a different size than the outlet on the DG-500HD, you may need to purchase an adapter from a local retailer. -
Page 24: Parts Diagram
PARTS DIAGRAM... -
Page 27: Parts List
Parts List Item Part No. Description Specification Qty. 38011051 Base 50351045 Flat Washer 1/2"*32*3T 50352014 Spring Washer 1/2" 38011003 Bracket 38021004 Cylinder 23021012 Upper Cylinder Fitting 50151106 Fixed Screw 1/4"-20UNC*1"L 50302002 Fixed Washer 1/4" 50252023 Hex Nut 1/4"-20UNC 38011009 Column 38011010 Rack 50152023... - Page 28 Item Part No. Description Specification Qty. 50251023 Hex. Nut 3/8"-16UNC 3801150A Motor 38011027 50153009 Set Screw 5/16"-18UNC*3/4"L 50152040 Cap Screw 3/8"-16UNC*7/8" 50152003 Cap Screw 1/4"-20UNC*3/4" 38011028 Disc 38011029 Clamp Block 38011030 Sanding Cloth 20" #100 50351068 Flat Washer 1/4"*19*2T 50151104 Hex Screw 1/4"-20UNC *1-1/4"L 50252023...
- Page 29 Item Part No. Description Specification Qty. 38011053 Switch Plate 3801160A Switch 3801160C Reverse Switch 38011090 Reverse Switch Cover 50154039 Round Head Screw 3/16"-24UNC*3/8"L 50154031 Round Head Screw 3/16"-24UNC*3/4"L 3801180A Power Cord 3801170A Motor Cord 3801190A Switch Cord 3801190B Ground Wire 51104008 Cable Glands 38021003...
-
Page 30: Brake Parts Diagram
BRAKE PARTS DIAGRAM... -
Page 31: Brake Parts List
Brake Parts List Item Part No. Description Specification Qty. 38013001 Foot Pedal 38013002 Pedal Base 50152021 Cap Screw 1/4"-20UNC*1/2"L 50251002 Hex Nut 1/4"-20UNC 50151104 Hex Screw 1/4"-20UNC*1-1/4"L 50151107 Hex Screw 3/8"-16UNC*2"L 50252021 Nylon Nut 3/8"-16UNC 38013003 Spring 38013012 Bolt 38013004 Connector 50152003 Cap Screw... - Page 32 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...