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Iowa Precision Cornermatic Plus Manual

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H. WEISS MACHINERY & SUPPLY
PHONE: (718) 605-0395 - www.hweiss.com
CORNERMATIC PLUS
IPI003V04

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Summary of Contents for Iowa Precision Cornermatic Plus

  • Page 1 H. WEISS MACHINERY & SUPPLY PHONE: (718) 605-0395 - www.hweiss.com CORNERMATIC PLUS IPI003V04...
  • Page 2 H. WEISS MACHINERY & SUPPLY PHONE: (718) 605-0395 - www.hweiss.com...

  • Page 3: Table Of Contents

    H. WEISS MACHINERY & SUPPLY PHONE: (718) 605-0395 - www.hweiss.com CORNERMATIC PLUS TABLE OF CONTENTS TABLE OF CONTENTS SAFETY SUMMARY LOCKOUT GUIDE ELECTRICAL SCHEMATIC (Back of Manual) ASSEMBLY DRAWINGS (Back of Manual) Section/Page 1. INSTALLATION.........................1-1 A. SELECTING A LOCATION....................... 1-1 B.
  • Page 4 Table 4-2. Unified Inch Bolt And Cap Screw Torque Values..........4-3 Table 4-3. Troubleshooting Chart..................4-6 LIST OF FIGURES AND ILLUSTRATIONS Figure 2-1 Cornermatic Plus ....................2-1 Figure 2-2 TDC and TDF Duct Fitting Flange Requirements ..........2-2 Figure 2-3 Fitting Height Minimum ..................2-2 Figure 2-4 Table Top Components ..................2-3...
  • Page 5 H. WEISS MACHINERY & SUPPLY PHONE: (718) 605-0395 - www.hweiss.com CORNERMATIC PLUS SAFETY SUMMARY INTRODUCTION Safety is everyone’s business... Whether you are an equipment operator, a maintenance person, a supervisor, or business owner, you are directly responsible for the day-to-day safe operation of the equipment under your control.
  • Page 6 H. WEISS MACHINERY & SUPPLY PHONE: (718) 605-0395 - www.hweiss.com CORNERMATIC PLUS 10. Post a list of names, addresses, and phone numbers of physicians and others who are to be called in emergency situations. CUSTOMER'S RESPONSIBILITIES There are certain hazards associated with the operation of any equipment or system of machinery that are impractical, if not impossible, for equipment suppliers to safeguard.
  • Page 7 CORNERMATIC PLUS WARNING LABELS Warning and safety related informational labels are placed on the Iowa Precision Industries’ equipment at strategic points. It is important that these labels are not removed, covered, hidden, or defaced. The purpose of these labels is to alert personnel to potential personal injury hazards or other direct or indirect safety concerns.
  • Page 8 H. WEISS MACHINERY & SUPPLY PHONE: (718) 605-0395 - www.hweiss.com CORNERMATIC PLUS WARNING MESSAGES IN THIS MANUAL Throughout this manual various DANGER, WARNING, CAUTION, and safety related NOTICE messages appear. The intent is to alert operator and maintenance personnel to potential hazards. In addition, important operation and maintenance details are emphasized with the NOTE heading.
  • Page 9 H. WEISS MACHINERY & SUPPLY PHONE: (718) 605-0395 - www.hweiss.com CORNERMATIC PLUS WARNING MESTEK MACHINERY has conduct hazard evaluation and risk analysis studies for their product. Safe guards installed on the equipment are there for a reason. BEFORE EQUIPMENT IS PLACED INTO SERVICE, ALL SAFE GUARDS OR DEVICES MUST BE IN PLACE AND PROPERLY ADJUSTED.
  • Page 10 H. WEISS MACHINERY & SUPPLY PHONE: (718) 605-0395 - www.hweiss.com CORNERMATIC PLUS 1. SHOW each individual the HAZARD REMINDER sheet and explain each category of hazard. 2. POINT OUT EXAMPLES of each type of hazard on the actual equipment the individual operates or works around.
  • Page 11 H. WEISS MACHINERY & SUPPLY PHONE: (718) 605-0395 - www.hweiss.com SAFETY FIRST THINK NIP POINT WHEN ONE OBJECT ROTATES NEAR ANOTHER, IT CAN PULL YOU IN and CRUSH YOU PINCH POINT WHEN ONE OBJECT MOVES CLOSER TO ANOTHER, IT CAN CUT or PINCH YOU.
  • Page 12 H. WEISS MACHINERY & SUPPLY PHONE: (718) 605-0395 - www.hweiss.com...
  • Page 13 H. WEISS MACHINERY & SUPPLY PHONE: (718) 605-0395 - www.hweiss.com CORNERMATIC PLUS LOCKOUT GUIDE The protection of life and limb through responsible actions and adequate safeguards are the responsibility of all individuals in a workplace environment, or any environment where action or miss- action could possibly endanger the safety and wellbeing of others.
  • Page 14 H. WEISS MACHINERY & SUPPLY PHONE: (718) 605-0395 - www.hweiss.com CORNERMATIC PLUS...

  • Page 15: Installation

    Electrical power requires only the availability of a standard 115 VAC (or optional 240 VAC) three prong type grounded outlet to plug in the connector on the Cornermatic Plus. The machine should also be located away from grinding machines, sanding machines, spray painting areas, and other sources of contamination if at all practical.

  • Page 16: Safety Requirements

    H. WEISS MACHINERY & SUPPLY PHONE: (718) 605-0395 - www.hweiss.com CORNERMATIC PLUS your fellow workers. They cannot, however, cover all possible situations, therefore, consider the consequences of your actions before executing any procedure or operation. E. SAFETY REQUIREMENTS Before operating the machine, read this section. Study and follow the safety precautions listed here which is intended to prevent injury to you and your fellow workers.

  • Page 17: System Overview

    When the corner of the end of the air duct fittings is positioned properly into the Cornermatic Plus head, the unit will automatically begin the sequence required to insert a corner piece into the corner.

  • Page 18: Flange & Corner Requirements

    CORNERMATIC PLUS (1) Flange & Corner Requirements The Cornermatic Plus is designed to insert TDF or TDC corners into ductwork. To ensure the Cornermatic Plus operates as designed the TDF or TDC flange, corners and duct fittings must meet specific criteria.

  • Page 19: Pneumatic Control Panel

    CORNERMATIC PLUS B. TABLE TOP COMPONETS The Cornermatic Plus working platform is low profile, which helps with insertion of corners into duct fittings of various configurations and sizes. The tooling of the Cornermatic Plus was designed and manufactured for years of dependable production. The platform components also require little or no adjustment.

  • Page 20: Pressure Settings

    Adjust as needed. D. PROGRAMMABLE LOGIC CONTROL (PLC) OPERATING SEQUENCE The operating sequence of the Cornermatic Plus is controlled by a programmable logic control (PLC) located within the electrical enclosure on the machine. The unit operates with a standard 115 VAC (Optional 240 VAC) outlet circuit. Once the unit is plugged into a power...

  • Page 21: Controls

    A red push-button switch used to shut off the power to the Cornermatic Plus. (2) POWER ON A green push-button switch used to apply power to the Cornermatic Plus. When power is applied the switch will illuminate. Figure 2-6 Control Panel Switches...
  • Page 22 H. WEISS MACHINERY & SUPPLY PHONE: (718) 605-0395 - www.hweiss.com CORNERMATIC PLUS Figure 2-7 Bottom Head Cycle Start Levers The step activation times for the first four steps of the sequence are not available for operation adjustment. However, the time for the last two steps, PRESS and CRIMP, can be adjusted by turning one of two potentiometers located under the flip up cover (A) on the PLC.

  • Page 23: System Operation

    SYSTEM OPERATION 3. SYSTEM OPERATION After completely reading this manual, the safety warnings and cautions, and the system overview, the operator should be ready to put the Cornermatic Plus into operation. A. SAFETY PRECAUTIONS (1) Before Starting the Machine 1. Protect yourself. Wear safety glasses and leather gloves when handling metal. Do not wear loose clothing, neckties, or jewelry.

  • Page 24: Loading Corners

    The Cornermatic Plus utilizes pre-packaged corners that are loaded through an opening in the top of the Cornermatic Plus. Follow the procedure below for proper installation of the corners. 1. Remove the perforated top and the two perforated tabs located at the bottom of the cardboard sleeve.

  • Page 25: Adding New Corners

    Once all corners have been used in the pre-packaged sleeve, follow the procedure below. 1. Slide presser cover open to expose empty package. Verify all power has been removed from the Cornermatic Plus. 2. Remove empty cardboard package. Page 3-3...

  • Page 26: Preparation For Operation

    2. Apply air pressure to the machine. 3. Slide the duct fitting with the TDC/F flange into position in the Cornermatic Plus. When the two levers, one located on each side of the bottom head duct fitting corner, are both activated by the duct fitting, the cycle will start.

  • Page 27: Maintenance

    H. WEISS MACHINERY & SUPPLY PHONE: (718) 605-0395 - www.hweiss.com CORNERMATIC PLUS MAINTENANCE 4. MAINTENANCE Assembly drawings of the equipment, along with electrical schematics which are helpful in servicing our equipment, are provided in the back sections of this manual. Exact component data is not always available from our suppliers, and some parts may be modified by Mestek Machinery.

  • Page 28: Table 4-1. Metric Bolt And Cap Screw Torque Values

    H. WEISS MACHINERY & SUPPLY PHONE: (718) 605-0395 - www.hweiss.com CORNERMATIC PLUS Table 4-1. Metric Bolt And Cap Screw Torque Values Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9 size Lubricated* Dry* Lubricated* Dry* Lubricated* Dry* Lubricated* Dry*...

  • Page 29: Table 4-2. Unified Inch Bolt And Cap Screw Torque Values

    H. WEISS MACHINERY & SUPPLY PHONE: (718) 605-0395 - www.hweiss.com CORNERMATIC PLUS Table 4-2. Unified Inch Bolt And Cap Screw Torque Values Grade 1 Grade 2 Grade 5, 5.1, or 5.2 Grade 8 or 8.2 size Lubricated* Dry* Lubricated* Dry*...

  • Page 30: Maintenance Safety

    H. WEISS MACHINERY & SUPPLY PHONE: (718) 605-0395 - www.hweiss.com CORNERMATIC PLUS B. MAINTENANCE SAFETY 1. Never put your hands in the operating area of the machine unless power and air are completely removed from the machine. This includes: •...

  • Page 31: Preventive Maintenance Checks

    This section contains troubleshooting information to assist in locating and correcting operating troubles which may develop in the Cornermatic Plus. Each malfunction for an individual component, unit or system, is followed by a list of tests or inspections which will help the technician to determine probable causes and corrective action to take.

  • Page 32: Table 4-3. Troubleshooting Chart

    H. WEISS MACHINERY & SUPPLY PHONE: (718) 605-0395 - www.hweiss.com CORNERMATIC PLUS Table 4-3. Troubleshooting Chart SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Machine will not start the One or both of the 1. Remove electrical power completely from the operating cycle when the start switches are not machine.

  • Page 33: Assembly Drawings & Electrical Schematics

    H. WEISS MACHINERY & SUPPLY PHONE: (718) 605-0395 - www.hweiss.com CORNERMATIC PLUS F. ASSEMBLY DRAWINGS & ELECTRICAL SCHEMATICS This Assembly Drawing and Electrical Schematic sections contain drawings and schematics for your equipment. The drawings contain pertinent information for the operation, maintenance, and repair of your equipment.
  • Page 34 H. WEISS MACHINERY & SUPPLY PHONE: (718) 605-0395 - www.hweiss.com CORNERMATIC PLUS Figure 4-1 Electrical Symbols Used On Assembly Drawings (Sheet 1 of 2) Page 4-8...
  • Page 35 H. WEISS MACHINERY & SUPPLY PHONE: (718) 605-0395 - www.hweiss.com CORNERMATIC PLUS Electrical Symbols Used On Assembly Drawings (Sheet 2 of 2) Page 4-9...
  • Page 36 H. WEISS MACHINERY & SUPPLY PHONE: (718) 605-0395 - www.hweiss.com CORNERMATIC PLUS Page 4-10...
  • Page 37 H. WEISS MACHINERY & SUPPLY PHONE: (718) 605-0395 - www.hweiss.com                                                     5480 Sixth Street S.W.  Cedar Rapids, IA  52404    319‐364‐9181     mestekmachinery.com   Mestek Machinery and its stylized logo is a registered trademark of Mestek Machinery, A Mestek Company.

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