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Operating and
maintenance manual
®
ISARIA
Mechanics
Version V1.6 / 27. September 2018

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Summary of Contents for Fritzmeier Isaria PRO Active

  • Page 1 Operating and maintenance manual ® ISARIA Mechanics Version V1.6 / 27. September 2018...
  • Page 2: Table Of Contents

    Attaching the main frame to the vehicle attachment 3.3.2 Attaching the side arms Establishing the power supply for the main frame Attaching the terminal Establishing the power supply to the terminal ROUBLESHOOTING 2 / 29 FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6...
  • Page 3 ® ISARIA AINTENANCE Mechanical maintenance Maintenance intervals Cleaning ECHNICAL DATA Tightening torques for the screws ISPOSAL ECLARATION OF ONFORMITY FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6 3 / 29...
  • Page 4: Introduction

    The measuring process allows it to be used regardless of the time of day or weather. It is operated centrally using a special terminal. Any questions? We are looking forward to hearing from you. FRITZMEIER Umwelttechnik GmbH & Co. KG Dorfstrasse 7 D-85653 Großhelfendorf Germany...
  • Page 5: Symbols Used

    Terminal with bracket to attach to the vehicle and ISARIA operating software Operating and maintenance manual ® Connection cable, ISARIA power supply Connection cable, terminal power supply SD memory card (no fig.) FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6 5 / 29...
  • Page 6 - 4x DIN931 M12x80-8.8 screws - 4x DIN933 M12x35-8.8 screws - 16x DIN125-13-140HV-A washers - 8 DIN985 M12 hexagonal nuts - 2x upper link pins - 1x short upper link 6 / 29 FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6...
  • Page 7: Assemblies And Operating Elements

    - 2 motors (side arm movement) - Integrated GPS - Socket for power supply cable Fig. 4 Terminal Power LED Serial interface ON/OFF switch 2x USB interfaces SD card reader Power supply connection FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6 7 / 29...
  • Page 8: Safety

    Regular checks of the level of information and compliance with safety guidelines contribute considerably to a continuous accident-free operation. 8 / 29 FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6...
  • Page 9: Risk Of Crushing And Swinging Out By Electrically Driven Components

    (German Highway Code). Workplace ® ISARIA workplace is located in front of the terminal. The operator must provide a suitable workplace with sufficient lighting in compliance with the relevant regulations. FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6 9 / 29...
  • Page 10: Safety Equipment

    Connection to the console to which the ISARIA is attached. See attachment 3.3.1 Attaching the main frame to the vehicle attachment - 4x screws similar to DIN6921 with locked toothed structure M12x30-8.8 10 / 29 FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6...
  • Page 11: Warnings, Stickers

    Stop, transport position, on both sides of the stop 25mm 13.4 Joint, side arm, on both sides of the side arm 50 mm (Attachment of warnings on other side as mirror image) Fig. 7 FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6 11 / 29...
  • Page 12: Commissioning, Assembly

    The vehicle driver must have unobstructed view to the even road surface at a distance of 12m (93) from the driver's eyes. Fig. 8 12 / 29 FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6...
  • Page 13: Attachment Height

    - 4x DIN985-VM10 self-locking nuts • Attach the second lateral profile (99) to the other side of the front loader bump protection at the same height in the same way. FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6 13 / 29...
  • Page 14 (d = 10 mm). • Apply bolted connections (17) (tightening torque: 6.1, page 27). Material used for attachment: - 4x DIN933-M10x35-8.8 screws - 8x DIN125-A10.5 washers - 4x DIN985-VM10 self-locking nuts Fig. 12 14 / 29 FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6...
  • Page 15: Attaching The Three-Point Attachment Console To The Vehicle

    To do so, open both clamping levers (192) and remove the square frame. Both rolling and parking devices can also be inserted into the three-point attachment console from above. FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6 15 / 29...
  • Page 16: Attaching The Three-Point Console To The Front Weight

    Material used for attachment: - 4x DIN931-M12x80-8.8-A screws - 4x DIN125-13-140HV-A washers - 4x DIN985 M12 hexagonal nuts Fig. 16 Always select the maximum distance between screws (221). 16 / 29 FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6...
  • Page 17 , which is attached later, cannot collide with vehicle parts. • Material used for attachment: - 4x DIN931-M12x35-8.8 screws - 8x DIN125-13-140HV-A washers - 4x DIN985 M12 hexagonal nuts Fig. 17 FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6 17 / 29...
  • Page 18: Assembling Isaria

    • Unscrew the transport locks (154) and pull the first side arm (7) upwards. Fig. 19 • Pull the transport locks (155) upwards and remove the second side arm (7). Fig. 20 18 / 29 FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6...
  • Page 19: Attaching The Main Frame

    4x screws similar to DIN6921 with locked toothed structure M12x30-8.8 Fig. 21 Note ® The figure depicts the fully assembled ISARIA (main frame with fitted side arms). On initial commissioning, the side arms are still to be attached. FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6 19 / 29...
  • Page 20: Attaching The Side Arms

    • Connect the side arm (7) to the main body (9) using the swivel axis (160). • Secure the swivel axis (160) using a fixing screw (165). • Insert the washer (164) and secure with a split pin (166) (bend). Fig. 23 20 / 29 FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6...
  • Page 21 • Attach both lifting cylinders (168) to the corresponding opening (171) on the side arm using the bolts (167). Ensure that the washers (169) are pushed in and the safety pin (170) is fixed. Fig. 25 vereinfachte Darstellung FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6 21 / 29...
  • Page 22 • Route the plug-in connection from the main frame (174) through the opening in the bracket (166). • Join (screw) the plug-in connections (173 and 174) together and clip into the brackets (172). Fig. 27 Simplified illustration 22 / 29 FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6...
  • Page 23 • Attach the sensor (176) to the swivel axis (160) using the cable tie (175). In doing so ensure that the cable cannot become damaged near the bracket (166) when extending and retracting the side arm. Fig. 29 Simplified illustration FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6 23 / 29...
  • Page 24: Establishing The Power Supply For The Main Frame

    Establishing the power supply to the terminal • Connect the power supply cable to the terminal and connect to the on- board power socket. ® ISARIA is ready for operation. Fig. 31 24 / 29 FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6...
  • Page 25: Troubleshooting

    • Turn the axle of the motor using the emergency key (re = retract) until the side arm is in the required position. • Screw the fixing screws back in. Fig. 34 FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6 25 / 29...
  • Page 26: Maintenance

    To ensure that the pre-greased inner tubes of the linear actuators (side arm drive motors) remain greased, only clean them if the piston rod is completely retracted (transport position). 26 / 29 FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6...
  • Page 27: Technical Data

    On-board power supply, near device recommended: can be switched on/off Attachment pin for terminal bracket In cab, 16 mm in diameter Tightening torques for the screws Property class 8.8, in Nm FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6 27 / 29...
  • Page 28: Disposal

    It must be disposed of in an environmentally compatible way. Electrotechnical components must not be disposed of in household waste. 2002/96/EC(WEEE) The operator is obliged to return batteries and rechargeable batteries to certified disposal companies. 28 / 29 FRITZMEIER Umwelttechnik GmbH & Co. KG V1.6...
  • Page 29: Declaration Of Conformity

    EC Declaration of Conformity in compliance with Machinery Directive 2006/42/EC, Appendix II A The manufacturer/distributing company hereby declares that the following product ® FRITZMEIER Umwelttechnik GmbH & Co. KG ISARIA Dorfstrasse 7 D-85653 Großhelfendorf complies with the requirements of the aforementioned directive, including any changes valid at this time.

This manual is also suitable for:

Isaria 6.91Isaria 6.01

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